Ski-Doo 2006 RT series, Operator'S Manual

Page 1: ...Mmo 2006 4x6 RT ANG FH8 Mon Aug 08 14 04 23 2005 Page 1 Composite C M Y CM MY CY CMY K...

Page 2: ...e In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Prod ucts Inc The following are trademarks of Bombardier Recreational Products Inc or its...

Page 3: ...is resold please give the guide to the new owner for his awareness An extra copy of the Operator s Guide is available from your SKI DOO snowmobile dealer at no charge If you have any question regardin...

Page 4: ...e right at any time to discontinue or change specifications designs features models or equipment without in curring obligation The illustrations in this document show the typical construction of the d...

Page 5: ...AT IS LIGHT TREADING 54 WHY IS LIGHT TREADING SMART 55 VEHICLE INFORMATION HOW TO IDENTIFY YOUR SNOWMOBILE 58 Vehicle Description Decal 58 Serial Numbers 59 CONTROLS INSTRUMENTS EQUIPMENT 61 1 Speedom...

Page 6: ...ON CHECK 98 Starting the Engine 100 Vehicle Warm Up 101 Shutting Off the Engine 102 Post Operation Care 102 Adjustable Suspensions 102 SPECIAL OPERATIONS 116 Riding at High Altitudes 116 Emergency Sta...

Page 7: ...REAR SUSPENSION 161 Rear Suspension Condition 161 Suspension Stopper Strap Condition 161 STEERING AND FRONT SUSPENSION 162 Wear and Condition of Skis and Runners 162 BODY FRAME 163 Vehicle Cleaning a...

Page 8: ...6 __________________________...

Page 9: ...SAFETY INFORMATION ______SAFETY INFORMATION _____ 7...

Page 10: ...e for proper operation of your vehicle as well as training those whom you allow to ride or drive There may be notice able handling and performance differences from one snowmobile to the other A snowmo...

Page 11: ...he performance of some snowmobiles may significantly exceed that of other snowmobiles you have operated Therefore use by novice or inexperienced operators is not recommended Snowmobiles are used in ma...

Page 12: ...become a hazard to others Fences represent a very serious threat for both you and your snowmobile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious ac...

Page 13: ...obile In addition when gunning the throttle the vehicle digs into and leaves an irregular snow surface for others Safaris are both fun and enjoyable but don t show off or overtake others in the group...

Page 14: ...d maintenance procedures Never have the engine running while the hood is open Even at idle a snowmobile engine is turning around 1 800 revolutions per minute Always turn off the ignition before openin...

Page 15: ...flow Always wipe off any fuel spillage from the vehicle Periodically ver ify fuel system Basics for Passenger Never ride as a passenger unless the snowmobile is equipped with a passenger seat and sit...

Page 16: ...pertaining to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance will re sult in safer snowmobili...

Page 17: ...he sheaves apart on the driven pulley The driven pulley senses the load on the track and limits the belt movement The result is an optimized speed ratio between engine RPM and the speed of the vehicle...

Page 18: ...at all times They provide both warmth and reduce injury A stocking type cap balaclava and face mask should always be carried or worn Goggles or a face shield that attach to the helmet are indispensabl...

Page 19: ...er s must never attempt this maneuvering by placing feet outside of the vehicle Experience will teach you how much lean to put into turns at different speeds and how much you will have to lean into a...

Page 20: ...nning boards body midway back on seat is an ideal po sition when operating the snowmobile over familiar smooth terrain Knees and hips should remain flexible to absorb shocks mmo2006 003 001 18 _____SA...

Page 21: ...ith the body off the seat and the feet under the body in a sort of squatting posture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops mmo2006 003 002 _...

Page 22: ...Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops mmo2006 003 003 20 _____SAFETY INFORMATION _____...

Page 23: ...any particu lar snowmobile can accommodate passengers or not and if so how many Always respect those indications Overloading is dangerous because snowmobiles are not designed for it Even when passeng...

Page 24: ...t not wait and tell the driver to slowdown or stop Riding with passengers on board is different than riding alone The operator has the benefit of knowing what will be the next maneuver and is able to...

Page 25: ...washboard trails the kneeling position of one knee on the seat can be adopted This provides a certain amount of comfort while at the same time keeps the body loose and capable of vehicle control Bewar...

Page 26: ...do not have as much traction Best advice is to slow down and avoid rapid acceleration turning or braking Uphill There are two types of hills you can encounter the open hill on which there are few tree...

Page 27: ...ould be avoided at all times Always check for slush before starting across any lake or river If dark spots appear in your tracks get off the ice immediately Ice and water can be thrown rearward into t...

Page 28: ...down and enjoy the scenery Hidden Wires Always be on the lookout for hidden wires especially in areas that may have been farmed at one time or another Too many accidents have been caused by running in...

Page 29: ...er exert yourself Get assistance Remember to always lift using your legs as opposed to your back mmo2006 003 005 Road Crossing In some cases you will be approaching the road from a ditch or snowbank C...

Page 30: ...a trail boss to lead the party and another person to follow up at the end of the party Ensure that all members of the party are aware of the proposed route and desti nation Make certain that you are c...

Page 31: ...or regulate the use of snowmo biles on trails Become familiar with all signs used in the area where you are snowmobiling Transporting and Towing Follow transporting and towing instructions explained...

Page 32: ...ning accelerating and braking Also always check local regulations concerning the use of studs on snowmobiles Always drive your snowmobile in a responsible man ner respecting the environment and other...

Page 33: ...ng In certain conditions using more positive carbide ski runners without studding the track could make the snowmobile prone to oversteer ing see illustration A33A31A OVERSTEERING _____ SAFETY INFORMAT...

Page 34: ...if the skis are not equipped with more posi tive carbide runners see illustration A33A33A UNDERSTEERING 3 Controlled Driving A balanced combination of carbide ski runners and studs ensures adequate c...

Page 35: ...better braking capacity on packed snow or ice but will have no noticeable effect on soft snow Braking may thus vary suddenly under certain conditions Be sure to use restraint in braking to keep from b...

Page 36: ...to the electrical wiring or perforation of the heat ex changers are potential hazards that could cause the engine to over heat and be severely damaged WARNING If tunnel protectors are excessively wor...

Page 37: ...ace Never stud a track with a profile of 35 mm 1 375 in or more The number of studs installed must always perfectly match the pattern of molded bulges in the track Always consult the traction product...

Page 38: ...rods delamination of the rubber broken rods broken studs bent studs studs that are torn off the track missing track guide s Replace broken or damaged studs immediately If your track shows signs of det...

Page 39: ...R LE COMIT DE S CURIT DE CERTIFICATION D E L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE...

Page 40: ...2 3 13 15 4 17 8 10 16 9 1 14 4 5 6 mmo2006 005 006_a mmo2006 005 007_a TYPICAL LOCATION OF IMPORTANT INSTRUCTIONS 38 _____SAFETY INFORMATION _____...

Page 41: ...Instruction 1 A33A2CA Instruction 2 A01A2EA _____ SAFETY INFORMATION _____ 39...

Page 42: ...vent vous blesser ou capter vos v tements This guard must ALWAYS be in place when engine is running Beware of rotating parts _ they could cause injuries or catch your clothing WARNING AVERTISSEMENT 51...

Page 43: ...HA Instruction 6 Use XP S 2 Stroke Synthetic blend or XP S Synthetic 2 Stroke oil Utilisez de l huile semi synth tique 2 temps XP SMD ou synth tique 2 temps XP SMD 516 002 325A A33A2HA _____ SAFETY IN...

Page 44: ...Instruction 7 A33A2IA DO NOT SIT HERE NE PAS S ASSEOIR ICI TYPICAL 42 _____SAFETY INFORMATION _____...

Page 45: ...pri s la motoneige Ne JAMAIS utiliser une motoneige sous l influence de drogues ou alcool m me en tant que passager ALWAYS wear a DOT approved HELMET and clothing appropriate for snowmobiling NEVER ri...

Page 46: ...otre vitesse et allouez plus d espace pour tourner ou freiner Respectez les lois sur l ge minimal du conducteur Le manufacturier recommande que le conducteur soit g d au moins 16 ans 516 002 671 Read...

Page 47: ...cargo load 15 8 Kg 35 Lbs NE JAMAIS S ASSEOIR LA PLACE DU CARGO Exc der le poids maximal du cargo peut affecter le contr le de la direction et la capacit de freinage Charge MAXIMALE cargo 15 8 Kg 35...

Page 48: ...Instruction 15 mmo2006 003 011_a SUMMIT MODELS NORTH AMERICA 46 _____SAFETY INFORMATION _____...

Page 49: ...mmo2006 003 012_a SUMMIT MODELS EUROPE _____ SAFETY INFORMATION _____ 47...

Page 50: ...Instruction 16 AVERTISSEMENT WARNING mmo2006 003 007_A EUROPEAN MODELS Instruction 17 mmo2006 003 008_A 48 _____SAFETY INFORMATION _____...

Page 51: ...Instruction 18 704901107 vmo2006 005 009_en HANGTAG _____ SAFETY INFORMATION _____ 49...

Page 52: ...50 _____SAFETY INFORMATION _____...

Page 53: ...ENVIRONMENT INFORMATION __________________________ 51...

Page 54: ...your share There is nothing more exhilarating than snowmobiling Venturing on to snowmobile trails that criss cross the wild areas of the U S and Canada is an exciting and healthy winter sport However...

Page 55: ...ce its natural inhabitants and all enthusiasts and the public at large who enjoy the great outdoors With this theme we in vite all snowmobilers to remember that respecting the environment is not only...

Page 56: ...afety R R R Re e e es s s sp p p pe e e ec c c ct t t t w w w wi ii il ll ld d d dl ll li ii if f f fe e e e and be particularly sensitive of animals that are rear ing young or suffering from food sho...

Page 57: ...to see winter and all its natural majestic wonders is an experience cherished by snowmobilers Light Tread ing will preserve this opportunity and will make it possible for us to expose others to the be...

Page 58: ...56 _________________________...

Page 59: ...VEHICLE INFORMATION __________________________ 57...

Page 60: ...t hand side of tunnel mmo2006 005 001_a TYPICAL 1 Vehicle description decal 3 5 A00A6MA 2 4 6 8 7 1 VEHICLE DESCRIPTION DECAL 1 Manufacturer name 2 Manufacturing date 3 Vehicle identification number V...

Page 61: ...number or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance...

Page 62: ...Engine Serial Number Location A35C33A 1 TYPICAL 1 Engine serial number 60 _________________________...

Page 63: ...T NOTE Some controls instruments equipment do not apply or are op tional on some models In these cases their reference numbers are deliberately missing in the illustrations mmo2006 005 008_a TYPICAL _...

Page 64: ...mmo2006 005 009_a TYPICAL 62 _________________________...

Page 65: ...of 90 km h 55 MPH and more the multi function display will show speed only instead of the selected mode Summit Models These models are equipped with a tachometer that includes a mul tifunction displa...

Page 66: ...ke pilot lamp red 2 Reverse pilot lamp 3 DESS pilot lamp 4 High beam pilot lamp blue 5 Oil pilot lamp 6 Low battery voltage pilot lamp 7 Engine management system EMS pilot lamp 8 Engine overheat warni...

Page 67: ...overheat warning lamp red 9 Mode button 10 Multifunction display Brake Parking Brake Pilot Lamp Red Illuminate when brake or parking brake is applied with engine run ning Reverse Pilot Lamp This pilo...

Page 68: ...started display shows odometer From that point depressing mode button will change display for the trip meter Depressing mode button again will change display for the resetable hourmeter Push mode butt...

Page 69: ...ilometer or miles will all be changed together Stop engine and open LH side panel Connectors are located underneath console near steering column Underneath console look for 1 circuit male connector ho...

Page 70: ...2 Tachometer Direct reading dial indicates the number of thousand of revolutions per minute RPM of the engine A33E0AA TYPICAL MULTIPLY THE READING BY 1000 68 _________________________...

Page 71: ...3 Electric Fuel Level Gauge Dash mounted gauge to facilitate fuel level reading This gauge func tions when engine is running A32A26A 2 1 TYPICAL 1 Full 2 Empty __________________________ 69...

Page 72: ...stop engine immediately A32A27A 2 1 TYPICAL 1 Normal 2 Overheat 5 Throttle Lever Located on the right hand side of handlebar and designed to be thumb activated When squeezed it increases the engine sp...

Page 73: ...e When you ride the vehicle brake pads that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and or fire To engage mecha...

Page 74: ...neral When the tether cord cap is removed its shuts the engine off pre venting snowmobile to runaway if the operator falls off the vehicle accidently WARNING Always remove tether cord cap when vehicle...

Page 75: ...g snowmobile to runaway if the operator falls off the vehicle accidently The tether cord provided with your snowmobile contains an electron ic chip in its cap which features a unique permanently memor...

Page 76: ...rds DESS Pilot Lamp Codes DESS pilot lamp blinking slowly one time per 1 5 seconds means that a bad connection has been detected Vehicle can not be driven To check for bad connection remove Make sure...

Page 77: ...models is located on the right hand side of the handlebar To stop the engine in an emergency select OFF position and simultaneously apply the brake To restart button must be at the ON position 1 A17G...

Page 78: ...stopping the engine thereafter This engine cut out procedure will become a reflex and will prepare operators for emer gency situations requiring its use WARNING If the switch has been used in an emerg...

Page 79: ...ated on left hand side of handlebar mmo2006 005 002_b TYPICAL 1 START RER button 2 High beam low beam switch 3 Heating grip switch 4 Throttle lever switch START RER Button mmo2006 005 002_a TYPICAL __...

Page 80: ...stalling Shifting procedure will take place only when the engine is running If engine is running at a speed above 4300 RPM the reverse function of the START RER button is cancelled It is recommended...

Page 81: ...ore shifting Ensure the path behind is clear of obstacles or bystanders before proceeding With the snowmobile completely stopped and engine running at idle press and release the START RER button The D...

Page 82: ...High Beam Low Beam Switch Allows selection of headlamp high beam or low beam Note that lights are automatically low beam whenever the engine is running A33E04A TYPICAL 80 _________________________...

Page 83: ...TYPICAL 1 Heating grip switch 2 Heating throttle lever switch 3 Hot 4 Warm 5 Off middle 13 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile To en gage mechanism pull ha...

Page 84: ...hicle inspected and or repaired before fur ther operation Do not overfill or top off the fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and might overflow Al...

Page 85: ...ell as protection by de flecting wind and snow away from the operator 17 Adjustable Toeholds Each toehold can be adjusted to suit driver s preference Loosen bolts adjust then retighten bolts to 7 5 N...

Page 86: ...h sides in order to unhook its anchors from their grommets mmo2006 005 001_b UNHOOK ANCHOR FROM ITS GROMMET ON BOTH SIDES 1 Hood Side Panels To open a side panel stretch and unhook the latches mmo2006...

Page 87: ...side panel open panel locate locking device on lower hinge and pull upward Remove completely then pull panel forward to release from its open ing 1 A33H0EA TYPICAL 1 Locking device __________________...

Page 88: ...On left hand side panel unplug sensor from air silencer A33E0RA 1 TYPICAL 1 Sensor Reverse opening procedure to close hood and side panels Properly hook up latches 86 _________________________...

Page 89: ...o not use a higher rated fuse as this can cause se vere damage to electric components and or fire WARNING If fuse has burnt out source of malfunction should be de termined and corrected before restart...

Page 90: ...A35E01A 1 TYPICAL 1 Push tab 1 A32I0JA TYPICAL FUSE REMOVAL 1 Fuse remover installer 88 _________________________...

Page 91: ...pt to lift the vehicle by hand alone Use appro priate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries mmo2006 003 050_a 1 Front grab handle CAUTION...

Page 92: ...Summit Highmark Models 1 A33H1ZA 1 Storage compartment cover Mach Z and MX Z Models Pull latch slightly upward then backward to unlock cover 1 A33H0LA 1 Latch 90 _________________________...

Page 93: ...e at very low speed when loaded Avoid speed over bumps 23 Tool Kit A tool kit containing tools for basic maintenance is supplied with the vehicle Tool bag is located in engine compartment in front of...

Page 94: ...holder NOTE Spare spark plugs are not supplied with snowmobile NOTE Check spare spark plug gap according to SPECIFICATIONS before installation CAUTION Do not attempt to adjust gap on spark plug BR8ECS...

Page 95: ...wmobile is provided with a number of shields and guards Leave these in place on your vehicle as they are designed to keep clothing and hands out of moving parts and away from hot compo nents Never att...

Page 96: ...N section at the beginning of this guide This section also provides other important information that you must consider before having studs installed on a track A00A8KA 1 2 TRACK SYMBOLS 1 Approved 2 N...

Page 97: ...parks in the vicinity Open cap slowly If a differential pressure con dition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before fur ther operati...

Page 98: ...compatible they can be mixed together The XP STM 2 stroke synthetic blend and XP STM synthetic 2 stroke oil provides superior lubrication reduced engine component wear and oil deposit thus maintaining...

Page 99: ...break in period Belt A new drive belt requires a break in period of 50 km 30 miles Avoid strong acceleration deceleration pulling a load or high speed cruis ing 10 Hour Inspection NOTE The 10 hour ins...

Page 100: ...ake fully applies before the brake control lever touches the handlebar grip It must fully return when released Check the parking device Apply parking brake and check if it operates properly Activate t...

Page 101: ...dler wheels Check for free movement Brake lever Check proper action Parking device Check proper action Throttle lever Check proper action Switches and lights Check proper action Tether cord must be at...

Page 102: ...arting engine Initial Cold Starting and Warm Engine Starting General Push on the START RER button once to energize the ECM and gauges this will ease the starting NOTE If the battery voltage is low or...

Page 103: ...in off the ground Attach tether cord to operator s clothing eyelet Start engine and allow it to warm up two or three minutes at idle speed Release parking brake WARNING Make sure wide base snowmobile...

Page 104: ...mechanical stand Remove snow and ice from rear suspension track front suspension steering mechanism and skis Protect vehicle with a snowmobile cover Adjustable Suspensions Snowmobile handling and com...

Page 105: ...stable on all models 6 Front suspension springs for handling not shown 1 4 2 3 mmo2006 005 005_a TYPICAL SC MOUNTAIN SUSPENSION 1 Rear springs adjustable cams for comfort and ride height 2 Center spri...

Page 106: ...ar suspension adjustment WARNING Do not attempt to lift the vehicle by hand alone Use appropri ate lifting device to avoid risk of strain injuries Always make sure the lifting device is stable and sec...

Page 107: ...CAL PROPER ADJUSTMENT A Suspension fully extended B Suspension has collapse with driver passenger s and load added C Distance between dimension A and B must not exceed 50 to 75 mm 2 to 3 in see table...

Page 108: ...cams may be at different settings A32F41A RH LH 1 1 TYPICAL 1 Increase spring preload Decrease Spring Preload CAUTION To decrease preload always turn the left side adjust ment cam in a counterclockwi...

Page 109: ...rear of vehicle off the ground with a wide base snow mobile stand with a rear deflector panel make sure lifting device is stable and secure CENTER SPRING ADJUSTMENT STEERING BEHAVIOR ADJUSTMENT VEHIC...

Page 110: ...Note steering behavior Adjust stopper strap length accordingly WARNING Before proceeding with any suspension adjustment remem ber park in a safe place remove DESS tether cord cap lift rear of vehicle...

Page 111: ...ong Reduce strap length Heavy Not enough weight transfer Heavy pressure Strap too short Increase strap length Strap Adjustment A03F0QB 1 TYPICAL 1 Increase or decrease strap length by bolting to a dif...

Page 112: ...suspension may be come warped Use tool provided in tool bag to adjust coupling blocks A33F4IA 4 3 2 1 COUPLING BLOCK RIGHT SIDE VIEW R RIGHT EMBOSSED ON BLOCK 1 Position 1 minimum 2 Position 2 minimu...

Page 113: ...ng action stiffer for these low compression speeds High Speed Compression Adjuster The High speed adjuster modifies the damping force for high suspen sion velocities Use a 17 mm wrench to adjust it Tu...

Page 114: ...of vehicle off the ground with a wide base snow mobile stand with a rear deflector panel make sure lifting device is stable and secure WARNING Always adjust both front springs to same position FRONT S...

Page 115: ...Screw Type Shock 2 A32F1CA 1 1 Increase or decrease spring preload 2 Position number CAUTION Make sure that both front springs are still preloaded when front of vehicle is off the ground ____________...

Page 116: ...Cam Type Shock A03F2IA 1 1 Increase or decrease spring preload 114 _________________________...

Page 117: ...spension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rear suspension fron...

Page 118: ...is used below 600 m 2000 ft except Summit models Emergency Starting The engine can be started with the emergency starter rope supplied with the tool kit Remove belt guard WARNING Do not wind starting...

Page 119: ...starter clip supplied in the tool kit Hook up clip on drive pulley Wind the rope tightly around drive pulley in a counterclockwise direc tion back to front When pulled pulley must rotate counterclock...

Page 120: ...a tip over in case of a rapid deceleration or on a downward slope Towing Another Snowmobile If a snowmobile is disabled and must be towed use a rigid towbar remove the drive belt and tow at moderate s...

Page 121: ...tch and safety chains are secure and the brake turn indicators and clearance lights all function Engine Overheating Engine overheating pilot lamp will light up if engine is too hot Reduce snowmobile s...

Page 122: ...2 Defective tether cord cap Use another programmed tether cord cap 3 Dirt or snow in tether cord cap Clean tether cord cap 4 Defective DESS post Replace DESS post 1 LONG BEEP PER SECOND 1 Reverse is...

Page 123: ...usual starting procedure If engine con tinues to flood see an authorized SKI DOO dealer A special mode can be activated to prevent fuel injection and ignition while cranking With tether cord cap on it...

Page 124: ...ther cord cap code DESS pilot lamp blinks once every 1 5 seconds Engine can not exceed 3000 RPM Properly install 2 DESS has read a different code then the one programmed DESS pilot lamp blinks rapidly...

Page 125: ...incorrect or there is an ignition system fail ure Contact an authorized SKI DOO dealer ENGINE MISFIRES 1 DESS did not read tether cord cap code DESS RER pilot lamp blinks once every 1 5 seconds Engine...

Page 126: ...times per second Engine can not exceed 3000 RPM Install a tether cord cap for which this snowmobile was pro grammed 3 Drive belt Check item 6 of ENGINE LACKS ACCELERATION OR POW ER 4 Incorrect track a...

Page 127: ...t system Single tuned pipe baffle muffler Drive System Drive pulley type TRA V Driven pulley type HPV Roller SUMMIT 3500 RPM EUR 3400 Engagement Others 3000 RPM MACH Z 29 RENEGADE X 27 1 25 in track 2...

Page 128: ...g 16 lb Track alignment Equal distance between edges of track guides and slider shoes Suspension Front suspension R A S A Arm sway bar MACH Z 165 1 mm 6 5 in Front suspension max travel Others 229 mm...

Page 129: ...DE X 247 kg 544 lb SUMMIT HIGHMARK 249 kg 549 lb 151 in 252 kg 554 lb 162 in Official dry weight SUMMIT HIGHMARK X 247 kg 544 lb 151 in 249 kg 549 lb 162 in SUMMIT 1118 to 1170 mm 44 to 46 in Ski stan...

Page 130: ...signed for aluminum engines Coolant Premix P N 219 700 362 12 x 1 L Capacities Fuel tank L U S gal 40 10 6 Oil tank L U S oz 3 7 125 121 in 6 4 L 216 U S oz 136 in 6 75 L 228 U S oz 151 in 7 3 L 247 U...

Page 131: ...MAINTENANCE INFORMATION _________________________ 129...

Page 132: ...forming any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guide which...

Page 133: ...PART TASK LEGEND ENGINE Rewind starter and rope I L C I Engine motor mounts I I I Exhaust system 3 I I I Exhaust manifold screws I I I Engine lubrication T Cooling system I I I Coolant I R Crankshaft...

Page 134: ...dy 3 C Intake system 3 I C 3 Emission related DRIVE SYSTEM Drive belt I I I Drive and driven pulleys I I C I C Tightening torque of drive pulley screw I I I Tightening torque of ring gear screws I Bra...

Page 135: ...D SKI DOO DEALER PRESEASON PART TASK LEGEND DRIVE SYSTEM cont d Track I I I Track tension and alignment A AS REQUIRED STEERING FRONT SUSPENSION Steering and front suspension mechanism 2 I L I L I L We...

Page 136: ...ttery if so equipped I I I I Wiring harnesses cables and lines I I I Operation of lighting system hi lo beam brake light etc test operation of engine cut out switch and tether cut out switch I I I 1 B...

Page 137: ...calibrated with the filters installed Operating the snowmobile without them may cause engine damage Removal Open LH side panel Unplug air pressure sensor connector Remove screws retaining air intake...

Page 138: ...n Position lower section of air intake silencer on LH side panel using locating holes A35C05A 1 1 Locating holes Install air filter on air intake silencer NOTE Make sure air filter stays in place at i...

Page 139: ...on a level surface before checking any fluid levels Check coolant level at room temperature Liquid should be at COLD level line engine cold of coolant tank NOTE When checking level at low temperature...

Page 140: ...free of rust or leaks Make sure that gear clamps retaining muffler shells are properly tightened The exhaust system is designed to reduce noise and to improve the total performance of the engine Modif...

Page 141: ...that is identified OIL WARNING Check level and refill every time you refuel Be careful not to overfill Wipe off any spillage Oil is highly flammable when heated 1 2 A33A09A 3 TYPICAL 1 Injection oil...

Page 142: ...r that would alter the horsepower or allow emission levels to exceed their predeter mined factory specifications Exceptions include manufacturer s prescribed changes such as alti tude adjustments for...

Page 143: ...ore detailed information on this subject you may contact the following locations FOR ALL COURIER SERVICES U S Environmental Protection Agency Office of Transportation and Air Quality 1310 L Street NW...

Page 144: ...sion on its pins and retainers preventing undue noise and vibration It is important that this tension be maintained when reinstalling Remove tether cord cap Open engine compartment Open retainer to re...

Page 145: ...ust be on a level surface before checking any fluid levels Check brake fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required CAUTION Use only DOT 4 brake fluid from a sealed container...

Page 146: ...djustment No adjustment is provided for hydraulic brake See an authorized SKI DOO dealer if any problems Chaincase Oil Level CAUTION Vehicle must be on a level surface before checking any fluid levels...

Page 147: ...evel 3 Level between marks 4 Magnet Drive Belt Condition Inspect belt for cracks fraying or abnormal wear uneven wear wear on one side missing cogs cracked fabric If abnormal wear is no ticed probable...

Page 148: ...from the trail Removal NOTE Removal and installation of drive belt is easier when driven pulley is held with brake so that it can not rotate Apply parking brake for this purpose Remove tether cord ca...

Page 149: ...CAL 1 Tighten to open pulley clockwise Slip the belt over the top edge of the sliding half of driven pulley as shown in previous photo Slip belt under drive pulley then remove it from vehicle ________...

Page 150: ...cleaner P N 413 711 809 Installation To install the drive belt reverse the removal procedure however pay attention to the following The maximum drive belt life span is obtained when the belt has the...

Page 151: ...l belt guard Close engine compartment Drive Pulley Adjustment WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe...

Page 152: ...s with the maximum horsepower RPM NOTE Use precision digital tachometer for engine RPM adjustment NOTE The adjustment has an effect on high RPM only Calibration screw has a notch on top of its head 1...

Page 153: ...and is changed to position 6 So maximum engine RPM is increased by 400 RPM Adjustment Just loosen locking nut enough to pull calibration screw partially out and adjust to desired position Do not compl...

Page 154: ...ed This could lead to serious injury including the possibility of death See your SKI DOO dealer to maintain or service the drive pulley Improper servicing or maintenance may affect per formance and re...

Page 155: ...E Look for any defects such as perforations in the track tears in the track particularly around traction holes lugs that are broken or torn off exposing portions of rods delamination of the rubber bro...

Page 156: ...mendous force possibly resulting in the loss of a leg or other serious injury Tension NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjusting track tension Remove the tether cord ca...

Page 157: ...result in power loss and exces sive stresses on suspension components To adjust track tension Remove the tether cord cap On some models remove rear wheel caps Loosen the rear idler wheel retaining scr...

Page 158: ...lector panel Ensure no one is standing in close proximity to the snowmobile especially at the rear of the track Never ro tate track at high speed Centrifugal force could cause debris damaged or loose...

Page 159: ...or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail Remove the tether cord cap Loosen rear idler wheel retaining screws Loosen the lock nuts on so equi...

Page 160: ...operly the adjusting screws could loosen causing the track to become extremely loose and under some operating conditions allow the idler wheels to climb over the track lugs forcing the track against t...

Page 161: ...Retighten so equipped models 2 Retighten to 48 N m 35 lbf ft Restart engine and rotate track slowly to recheck alignment Reposition snowmobile on ground Install rear wheel caps if so equipped ________...

Page 162: ...battery while installed Battery elec trolyte contains sulfuric acid which is corrosive and poisonous In case of contact with skin flush with water and call a physi cian immediately WARNING Should the...

Page 163: ...ricant and coolant for the slider shoes Extensive riding on ice or sanded snow will cre ate excessive heat build up and cause premature slider shoe wear Suspension Stopper Strap Condition Inspect stop...

Page 164: ...s ski bolts ski legs etc If necessary contact an authorized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis ski runners and ski runner carbides if so equipped If...

Page 165: ...deter gent degreasing agent paint thinner acetone products contain ing chlorine etc Clean sheaves of both pulleys using Pulley flange cleaner P N 413 711 809 Inspect the hood and repair any damage Tou...

Page 166: ...after bulb replacement Headlamp CAUTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not...

Page 167: ...1 A33E0DA 1 Locking ring Taillight If taillight bulb is burnt expose the bulb by removing the red plastic lens To remove unscrew the 2 lens screws _________________________ 165...

Page 168: ...Headlamp Beam Aiming Open left side panel Turn knob to adjust beam height 1 A33E08A TYPICAL 1 Knob 166 _________________________...

Page 169: ...age period to prevent an tifreeze deterioration The antifreeze replacement and a density test should be performed by an authorized SKI DOO dealer CAUTION Improper antifreeze mixture might allow freezi...

Page 170: ...168 _________________________...

Page 171: ...WARRANTY _________________________ 169...

Page 172: ...y point even by a previous owner will render this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first re tail consumer or the date...

Page 173: ...ich the sale occurred BRP dealer and then only after the BRP spec ified predelivery inspection process is completed and documented Warranty coverage only becomes available upon proper registration of...

Page 174: ...mprove or modify products from time to time without assuming any obligation to modify products previously manufactured 6 EXCLUSIONS The following are not warranted under any circumstances Normal wear...

Page 175: ...MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation rep...

Page 176: ...ase submit your com plaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC SKI DOO CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Tel 819 566 3366 BP...

Page 177: ...er competitive activity at any point even by a previous owner will render this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first...

Page 178: ...be time ly performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The cu...

Page 179: ...IDE Snow or water ingestion Incidental or consequential damages or damages of any kind in cluding without limitation towing storage telephone rental taxi inconvenience insurance coverage loan payments...

Page 180: ...period provided BRP or an authorized BRP distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSIS...

Page 181: ...fers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to prom...

Page 182: ...ion to your snow mobile becomes necessary NOTICE TO ALL NEW OWNERS Make sure to mail the change of OWNERSHIP CARD as you are entitled to the unexpired portion of the warranty STOLEN UNITS If the event...

Page 183: ...IP VEHICLE IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A0...

Page 184: ...A00A8J Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 AFFIX PROPER POSTAGE 182 _________________________...

Page 185: ...IP VEHICLE IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A0...

Page 186: ...A00A8J Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 AFFIX PROPER POSTAGE 184 _________________________...

Page 187: ...Mmo 2006 4x6 RT ANG FH8 Mon Aug 08 14 04 23 2005 Page 1 Composite C M Y CM MY CY CMY K...