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PLUMBING THE HUMIDIFIER: 

5.0  Select the nearest cold water pipe and install the saddle connector and 

needle valve, supplied with this unit. 

Use copper tubing only.

 

•  The needle valve is a self-piercing valve when installed on copper pipe. 

Follow the instructions supplied with the valve. 

•  Mount the valve so that water will come from the top or side. This will reduce 

the chance of minerals clogging the valve. 

5.1  Follow these compression plumbing tips: 

•  Lightly clean the tubing ends with fine sandpaper before making connections. 
•  Make sure the tubing is fully inserted into the fitting before tightening the 

compression nut. 

5.2 

IMPORTANT: 

After attaching the saddle valve, thoroughly flush the supply 

tubing to clear the line. 

Otherwise, debris could block the water flow at the solenoid 

valve. 
5.3 

IMPORTANT: 

To assist you with cleaning, note the proper orientation of 

parts for assembly and disassembly (Figure 4, below). 

5.4  Slide the hex nut over the copper tubing end. Slide the brass ferrule over the 

tubing. Push the end of the tubing into the threaded fitting and slide the hex nut up 

to the fitting. Tighten the nut. 
5.5  Slide the bushing over the tubing; insert the bushing through the humidifier 

wall until it snaps into place. 
5.6  Open the needle valve at the cold water pipe. 

IMPORTANT: 

Check all fittings 

for leaks. 

MOUNTING THE HUMIDISTAT: 

6.0 

NOTE: 

See the installation instructions packaged with the enclosed humidi-

stat (humidity controller). 

6.1 

NOTE: 

When wiring the unit to a system that has a multi-speed blower 

motor, or that uses a motor other than 120 VAC, include the Skuttle A50 Interface 

Relay in your installation. (See Figure 5, below.)

HUMIDIFIER CHECKOUT: 

Check the humidifier operation by following these procedures: 

7.0  Turn on the water valve to the humidifier. 
7.1  Turn the humidistat to the “ON” position. 
7.2  Set the furnace thermostat high enough to allow the furnace to come on. 

When the furnace blower comes on, the humidifier should start spraying. 
7.3  Check the humidifier operation by turning the humidistat off, making sure the 

humidifier stops spraying. 

NOTE: 

If the humidifier continues spraying, there may 

be an error in wiring. Review the wiring diagram, above. 

Humidistat

24-Volt Transformer

(not supplied)

120-VAC

Neutral

Furnace Fan Switch

Furnace Blower

Light

Solenoid

FIGURE 5 (Wiring Diagram)

 

Indicates Wire Connection

24 VAC

120 VAC

FIGURE 6

Brass Compression Fitting

Humidifier

Filter

Copper Supply Tubing

Brass Ferrule

Brass Nut

Bushing

FIGURE 4

TABLE 3

HOMEOWNER HUMIDIFIER TIPS: 

9.0  If the mineral content of the water in your home is above normal, a lime 

dust may form in the duct distribution system, as well as in your living areas. Even 

though these lime deposits may adhere to the sides of your ductwork, they will not 

significantly affect air distribution. 
9.1  In  a  home  that  has  had  little  or  no  humidification,  a  new  humidifier  may 

operate almost continuously to attain the desired level of relative humidity. This is 

because furniture, woodwork, carpeting, plaster and houseplants will absorb the 

newly-produced humidity to reach normal moisture levels. This period of adjust-

ment will take approximately three weeks. 
9.2  Natural drafts in the home can cause humidified air to escape through open 

fireplace dampers. Make sure they are closed when not in use. 
9.3  When the weather turns warmer, humidification is unnecessary. 

IMPORTANT: 

Turn  the  water  and  electrical  power  to  your  humidifier  “OFF”  after  each 

heating season. 

9.4  When  water  frequently  flows  through  your  humidifier,  the  nozzle  and/or 

solenoid valve can become clogged by lime and other mineral deposits, thereby 

diminishing humidification effectiveness. When this occurs, you should replace the 

affected part(s). 

NOTE: 

It’s a good idea to replace the spray nozzle at the start 

of each heating season to help ensure continuous, trouble-free operation of your 

humidifier. 

(You may wish to have your heating or plumbing contractor perform this 

service for you.) 
9.5  The inline water filter should be cleaned at the end or beginning of each 

heating season. To do so, loosen the hex nut (see Figure 4, left, top), slide the 

tubing out of the tube connector and remove the filter. At this time, the solenoid 

valve may be disassembled for cleaning. 
9.6 

IMPORTANT: 

For parts and service, contact your local authorized dealer. 

CAUTION: 

If excessive moisture appears on windows or walls, reduce the humidity 

setting on your humidistat enough to eliminate condensation. If the situation 

continues, turn off the water valve that permits water flow to the humidifier, and 

contact your heating or plumbing contractor. 

EXAMPLE OF NOZZLE SELECTION 

(from Table 2 on front)

A home which 

requires .50 gallons of water per hour for proper humidification, and which has a 

water pressure of 80 psi (551.58 kPa), would need a .37 gph (1.40 lph) nozzle to 

do the job.

FIGURE 5 (Wiring Diagram)

7.4  Set the furnace thermostat low enough to allow the furnace to shut off. The 

humidifier should stop spraying either before or as the furnace blower shuts off. 

NOTE: 

Again, if the humidifier continues spraying, there may be an error in wiring. 

Consult the wiring diagram, above. 

7.5  If the humidifier shuts off correctly, 

repeat steps 7.2 through 7.4 at least 

five times.

 Each time, check to see that no water impinges on ductwork or any 

part of the heating system 

NOTE: 

If water impingement or fallout could occur

, you 

must install a suitable drain pan, plumbed with an adequate runoff drain. 

7.6  Set the furnace thermostat to the desired setting. 
7.7  Finally, set the humidistat as recommended in Table 1 on the front of these 

instructions. 

HUMIDIFIER PARTS: 

8.0  Parts may be ordered through your local heating or plumbing dealer. (See 

Figure 6 and Table 3, right, top). 
8.1  When ordering repair parts, always give the following information: 

•  Model Number

•  Serial Number (if possible) 

•  Part Number (see Table 3, right)

•  Part Name 

Wiring Diagram / Figure 5

Humidistat

24 Volt Transformer

(not supplied)

120VAC   Neutral

Furnace Fan

Switch

Furnace Blower

24 VAC

120 VAC

Light

Thermal Switch             Solenoid

• Indicates Wire

Connections

HI TEMPERATURE HEATING SYSTEMS

Key No.

Part No.

Description

Qty.

Key No.

Part No.

Description

Qty.

PARTS LIST

HEAT PUMPS AND HIGH-EFFICIENCY FURNACES

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