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January 2019 

 

Page 11  

 

Body Harness 

Harnesses must comply with the latest edition of ANSI A10.14.

 

  Position a body harness D-ring in the center of the back rib cage.  

  Follow the safety equipment manufacturer’s instructions. 

Lanyards 

Lanyards must meet or exceed OSHA standards. 

  Lanyards must be 4 feet long (or less with double snap locks).

 

  Minimum tensile strength is 5,000 lbs.

 

PLATFORMS

 

  Follow the platform load specification. 

  Check stirrup bolts daily for soundness and tightness. 

  Use toeboards, handrails and mid-rails on all open sides. 

  Acids can destroy aluminum platforms. Replace platform immediately if exposed to acids or corrosive 

materials. 

  Operate platform in level position only.  

  Work from deck of platform only. Do not stand on guardrails, toeboards, platform/work cage 

supported objects or lean out from ends of the platform. Do not use ladders etc. to get at higher 
elevations. 

  Do not bridge from one platform to another, nor to any structure or other equipment. 

  Do not horizontally transfer a work platform while it is suspended in the air. Perform all transfer 

operations ONLY with the platform resting on a safe surface. 

  Bosun chairs should carry only the operator. Do not hang loads from the seat or attach any device or 

support to seat or seat back. 

WELDING 

   

Use the following precautions when welding to prevent the possibility of electric shock 
to personnel and/or the possibility of welding current passing through the wire rope. 

 

Attach each wire rope to its suspension point with a suitable insulated thimble. Insulate extra rope 
stored on the roof to prevent grounding, or terminate the suspension rope at the insulated thimble. 

 

 

Cover the supporting wire rope with insulating material above and below the Sky Climber® Hoist.  
Use a length of split rubber tube taped in place around the cable as follows:

 

  Extend above the Sky Lock brake for 4 to 5 feet (more if required by local codes). 

 

  Extend below the Sky Climber® Hoist, far enough to insulate the tail line from the 

platform. Guide and/or retain the portion of the tail line below the platform so that it 
does not become grounded. 

 

  Cover each Sky Climber Hoist, Sky Lock Brake, and Wire Winder with protective covers 

made from insulating material.

 

  Connect a grounding conductor from the platform to the work piece. The size of this 

conductor must be equal to or greater than the size of the stinger lead.

 

 
 
 

NOTE:

  This must be a secondary conductor and must not be in series with the primary conductor  

             between the welder and the work piece. 

Summary of Contents for Compact 1000

Page 1: ...iven to the operator of Sky Climber equipment and that they read fully understand and follow all instructions contained herein WARNING Any use of this equipment other than in strict accordance with these instructions shall be at the Operator s risk and may result in serious injury to themselves or others REMEMBER SAFETY IS THE RESPONSIBILITY OF BOTH YOU AND THE OPERATOR ...

Page 2: ...RE ROPE 9 FALL ARREST EQUIPMENT 10 PLATFORMS 11 WELDING 11 STEEL ROPE REQUIREMENTS 12 RIGGING AND REEVING 13 HOIST SKY LOCK INSTALLATION TESTING 13 TROUBLESHOOTING 16 MAINTENANCE 18 SAFETY 18 DECALS SPECIFIC TO COMPACT 1000 MODEL 19 SAFETY DECALS INSTRUCTIONS 19 DECALS SPECIFIC TO COMPACT 1250 MODEL 20 DECALS SPECIFIC TO COMPACT 1500 MODEL 21 GAST AIR MOTOR COMPACT SERIES HOISTS 22 INSPECTION FREQ...

Page 3: ...es installation or operation instructions Sky Climber Hoists Sky Locks and Accessories are designed and manufactured to the highest standards in the industry It is impossible however for Sky Climber LLC to know evaluate and advise in every conceivable way our products are used or serviced and of all possible hazardous consequences Therefore all Operators must satisfy themselves that the procedure ...

Page 4: ...Power 1 3 HP KW 0 95 1 3 HP KW 0 95 Line Current 7 5 Amps 9 24 Amps Power Cable 14 3 14 3 Voltage 230 VAC 60 Hz 1 PH 230 VAC 60 Hz 1 PH Hoist Weight 104 lbs 123 lbs Sky Lock III Included with Hoist Included with Hoist Wire Rope 5 16 5 16 Ascent Speed 32 fpm 32 fpm Descent Speed 35 fpm 35 fpm Pendant Control Hoist Mounted Ctrl w plug Hoist Mounted Ctrl w plug Part KCE 1000 220 KCE 1500 220 KCE 1250...

Page 5: ...ion to move unit upward Select DOWN direction to move unit downward Release the switch to cut power to motor and set primary brake Emergency Stop Switch Push to stop power to hoist and set primary brake Turn clockwise to reset Controlled Descent Lever Do not use for normal lowering operations For non powered descent the Controlled Descent Lever manually releases and re engages primary hoist brake ...

Page 6: ... Platform Use a yoke off Platform line with two equal length 3 4 inch hoses Hose Inner Diameter for 100 PSI and 70 CFM Hoist Hose Inner Diameter 3 4 1 1 1 4 One Unit 400 ft 1000 ft 1000 ft Two Units Yoked 100 ft 300 ft 1000 ft Filtering and Lubrication Do not connect to air systems that use synthetic fire resistant lubricants especially phosphate ester types in the air compressor An air filter and...

Page 7: ...ly on steel reinforced concrete structures Do not use parapet clamps on non reinforced brick concrete block or stone because these may fail Consult a professional engineer or the building owner to verify parapet construction and strength Use 3 4 inch plywood under roof rigging to spread load on roof If parapet is used for support use hardwood for load spread Rolling Roof Rig chocks jacks or simila...

Page 8: ...ill shear This will render the Sky Lock useless and require factory authorized repair TYPICAL TOP SIDE RIGGING SYSTEMS Counterweighted and Non Counterweighted Outrigger beams require counterweights Counterweights must be secured to the outrigger beam and must be of a non flowable material To calculate the needed counterweights use the following formula FORMULA CW Counterweight in lbs per outrigger...

Page 9: ... of three clamps spaced from 2 4 inches apart Do NOT use U type clamps which can crush wires and reduce wire rope strength Torque J clamps to 30ft lb at first loading Check for tightness at the start of each work shift Clamps do loosen with use After all J clamps are placed test for 100 proof load Retighten clamps to specifications Use a 5 16 inch thimble and a 5 8 inch shackle Use insulated thimb...

Page 10: ... must be worn by each worker and be attached by a lanyard and rope grab to an independent life line while a worker is on the platform Life Lines Only one person may be attached to a life line The life line must be Sized for and compatible with the rope grab e g 5 8 inch line for a 5 8 inch rope grab Certified minimum breaking strength of 5 000 lbs Seized or whipped at the ends Tied off to a separa...

Page 11: ...d carry only the operator Do not hang loads from the seat or attach any device or support to seat or seat back WELDING Use the following precautions when welding to prevent the possibility of electric shock to personnel and or the possibility of welding current passing through the wire rope Attach each wire rope to its suspension point with a suitable insulated thimble Insulate extra rope stored o...

Page 12: ...pe is resistant to abrasion and crushing with medium fatigue resistance WS Warrington Seal PFC Polypropylene Fiber Core G Galvanized XIP Extra Improved Plow RRL Regular Right Lay Steel Tipping and Braising Braze a wire rope tip by applying braze to approximately 1 2 inch of tip do not exceed 3 4 inch and let it glow to all of the individual wires Let the rope AIR COOL Air cooling is very important...

Page 13: ...ent point Test Sky Lock Support Sky Lock vertically Drop Sky Lock down the wire rope Brake should lock onto rope within 3 inches or less Slide Sky Lock up wire rope 1 inch Turn Reset Handle clockwise to reset Sky Lock Repeat procedure twice Leave Sky Lock on line for hoist reeving Sky Lock must lock onto rope within 3 inches or less If it does not Sky Lock must be replaced After test proceed with ...

Page 14: ... for slippage malfunction during the test Inspect all rigging platform connections Tighten or adjust as needed Select Hoist Directional Switch UP direction to raise the platform 6 inches off surface Turn Manual Trip Lever counterclockwise to set the Sky Lock Brake Select Hoist Directional Switch DOWN direction System should not descend Wire rope will loop out between the top of the hoist and the b...

Page 15: ...o manually release the primary hoist brake For non powered descent pull the Controlled Descent Lever as far as it will go toward the end of the motor The hoist should lower at about 35 feet per minute Do NOT use any equipment that has failed testing NOTE Whenever using the non powered controlled descent feature the hoist s E stop MUST be actuated and the power to the hoist disconnected prior to de...

Page 16: ...ed Service Center Brake not releasing Defective contactor Capacitor Motor Overheats Incorrect Voltage Motors overheat at less than 200V or greater than 240V for 220V motors and less than 190V and greater than 220V for 208V motors Popping Circuit Breaker Breaker undersized Connect to proper size breaker Short in electric cord Replace cord Runs in only one direction Defective contactor center Return...

Page 17: ...ASON REMEDY FOR PROBLEM Dirt or foreign material present Inspect and flush Internal rust Inspect and flush Low air pressure Increase air pressure Air line too small Install larger line s Restricted exhaust Inspect and repair Motor is jammed Have motor serviced Air source inadequate Inspect and repair Air source too far from motor Reconfigure setup ...

Page 18: ...e use operation and maintenance Safety Prevents Accidents Know and understand the operation of this equipment All Federal State and local codes and regulations that apply to this equipment and its safe use must be followed Do not alter any Sky Climber Hoists Sky Locks or Accessories Use only Sky Climber original parts in your Sky Climber equipment Thoroughly inspect all equipment before use Do not...

Page 19: ...00 100 220v 600 118 208v DECAL Part No 600 102 DECAL Part No 800 109 DECAL Part No 305 388 DECAL Part No 600 101 or 600 101 B DECAL Part No 305 398 DECAL Part No 102 242 For electric motor only DECAL Part No 102 379 For air motor only DECAL Part No 56008971 DECAL Part No 12009202 DECAL Part No 305 394 ...

Page 20: ...95 220v 600 119 208v DECAL Part No 600 97 DECAL Part No 600 97 DECAL Part No 800 109 DECAL Part No 600 101 DECAL Part No 56008971 DECAL Part No 102 242 Electric Hoist only DECAL Part No 305 394 DECAL Part No 12009202 DECAL Part No 102 379 For air motor only DECAL Part No 305 404 ...

Page 21: ...ECAL Part No 600 15 DECAL Part No 305 394 DECAL Part No 800 109 DECAL Part No 12009202 DECAL Part No 600 112 DECAL Part No 102 242 For electric motor only DECAL Part No 305 405 DECAL Part No 56009871 DECAL Part No 600 97 DECAL Part No 102 242 For air motor only ...

Page 22: ...January 2019 Page 22 GAST AIR MOTOR COMPACT SERIES HOISTS ...

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Page 26: ...n Inspection must be performed by a competent person Inspection Frequency Inspect ALL wire ropes at the start of each work shift and after any occurrence that could affect a wire rope s integrity The entire length of the wire rope should be inspected Wire Rope Replacement mandatory Wire ropes MUST be replaced if ANY of the following conditions exist Any physical damage which impairs the function a...

Page 27: ... by contact with electrical wires Damage caused by improper grounding when welding from a suspended platform Evidence that the secondary brake has been activated during an over speed condition and has engaged the suspension rope Examples of wire rope defects that require the rope to be replaced Broken or damaged tips Broken strands Crushing Kinking Milking Heat Chemical or Electrical damage Bird c...

Page 28: ...ft lbs 3 8 45 ft lbs Load on jacks not casters All hardware in place and properly torque Warning and Rating labels in place and legible Counterweights correct amount properly attached Beam reach limit not exceeded for hoist rating Spacing of beams equal to hoist spacing Tank Top Tieback to substantial structure Check fist grip torque 5 16 30 ft lbs 3 8 45 ft lbs Make sure roller is seated properly...

Page 29: ...els are in place legible and have been read Hoist Drain Holes on the bottom are open Fasteners checked Suspended Platform Hoist is connected to proper power source Minimum of 3 J Clamps are used and are tight 4 J Clamps are required for round thimbles Cornice Hook Parapet Clamps or Outriggers and similar rigging are secured and tied back Chokers or similar devices are securely in place Tie backs a...

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