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KY CLIMBER

2

®

SKY STAGE ULTRA®

USER  MANUAL

EE•36•00A

 

ED 2018.08.03

© Sky Climber®, 2002

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher.

FOREWORD

Welcome to Sky Climber®.

Congratulations on your new Sky Climber® product. All Sky Climber® products are designed

and certified to the highest worldwide industry standards. Our continuous quality control ensures

this product is manufactured to the relevant codes. Nonetheless, all of this work and effort can

be and is nullified by improper use.

It is vitally important that you and each and every person who is to utilize the Sky Climber®

product, take the time to learn the proper and safe methods relating to utilization of the Sky

Climber® product. Safety begins with a familiarization with the functions and limitations of the

Sky Climber® equipment. It is your responsibility to READ AND UNDERSTAND the contents of

this manual. If you have any questions whatsoever, contact your dealer or Sky Climber® cus-

tomer service. It is our desire and intention to provide answers to your question regarding the

proper use of Sky Climber® products. Sky Climber® cannot and will not under any circum-

stances be responsible in any way for injuries or damage sustained as a result of misuse or

misapplication of the product. Please consult your sales materials to determine other applicable

limitations of liability.

Sky Climber®’s ‘user manual’ will guide you through installation and operation procedures.

Sky Climber® reserves the right to continually improve its products. Every effort has been made

to make this manual as accurate as possible at the time of publication; however, there may be

product changes which are not detailed in the manual. Please contact your dealer or Sky

Climber® customer service on a regular basis to obtain follow up information and materials.

Each manual is also available as a PDF (portable document format). A PDF ‘user manual’ can

be used to look up the correct spare part on a computer screen. With the use of the ‘Contents’,

you can quickly jump to the correct page by clicking on the contents line or bookmark. You can

recognize other links by blue markings.

We remind you to always wear personal fall protection equipment and to make sure that all

persons utilizing the product are fully familiar with its features, including safety features and

limitations, such as weight limitations.

Summary of Contents for SKY STAGE ULTRA

Page 1: ... Itterbeek Nijverheids Straat 23 Duffel B 2570 Belgium Tel 32 0 3 887 81 20 32 0 887 09 94 Fax 32 0 3 887 09 94 info skyclimber be www skyclimber com Sky Climber LLC 1800 Pittsburgh Drive Delaware Ohio 43015 Tel 740 203 3990 800 255 4629 Fax 740 203 3901 info skyclimber com SKY STAGE ULTRA USER MANUAL ...

Page 2: ...ur desire and intention to provide answers to your question regarding the proper use of Sky Climber products Sky Climber cannot and will not under any circum stances be responsible in any way for injuries or damage sustained as a result of misuse or misapplication of the product Please consult your sales materials to determine other applicable limitations of liability Sky Climber s user manual wil...

Page 3: ...igurations Load Ratings per UL 9 Work Cages 10 Standard Configurations Load Ratings per EN1808 11 Installation Instructions 12 Assemble platform 12 Dis assemble platform 15 Use operation 15 Wall rollers 15 Repositioning platform 15 Cantilevered Stage Assembly 16 Assemble End Gate 16 Assemble Walk Through 16 Multiple Point Stages 17 Straight line configurations 17 Angled configurations 17 Check Lis...

Page 4: ...or ized persons Rejected equipment must be destroyed prior to disposal so that it can not be misused reused or other wise returned to service and attach the rope grabs as high on the lifeline as practically possible Lifelines shall be fastened to a fixed anchorage other than the rigging systems Do not disconnect or remove harnesses or lanyards until safely on the ground or until completely disemba...

Page 5: ...e ropes shall be eliminated by taking the following precautions be guided and or retained so that it does not become grounded Cover each hoist Sky Lock and wire winder with protective covers made out of insulating material Connect a ground conductor from platform to work piece The size of this conductor shall be equal to or greater than the size of the stinger lead It must be a secondary conductor...

Page 6: ...oor Panel Sky Stage Ultra is a modular work platform All compo nents are welded out of high quality aluminum The platform length can vary between 2m and 15m assem bled from 1m 1 5m 2m and 3m sections A section consists of 2 side panels a floor panel and 2 top rails A rigid structure is formed by attaching sections to connecting frames with connecting pins Top rails are telescopic on both sides of ...

Page 7: ... 27 m 23 10 7 09 m 23 3 H4 0 15 m 5 9 Toeboard height 8 m 8 19 m 26 10 8 01 m 26 3 H5 0 50 m 19 5 Stepping height 9 m 9 11 m 29 10 8 93 m 29 3 W1 0 94 m 37 0 Max outside width with wall roller 10 m 10 25 m 33 7 10 07 m 33 0 W2 0 83 m 32 5 Max outside width with safety pins 11 m 11 16 m 36 7 10 99 m 36 0 W3 0 60 m 23 6 Inside width passage 12 m 12 08 m 39 7 11 91 m 39 0 1 60 00 mm 2 362 Position ho...

Page 8: ...C o n n e c t i n g P i n a s s y T e l e s c o p i c P o s t C o n n e c t i n g F r a m e L o c k i n g C l i p W a l l R o l l e r a s s y 2m 3m 2m 3m 2m 3m 2m 2 2 4 2 4 16 2 0 2 0 1 0 4 2 3m 2 2 4 2 4 16 0 2 0 2 0 1 4 2 4m 2 2 4 3 6 30 4 0 4 0 2 0 4 2 5m 2 2 4 3 6 30 2 2 2 2 1 1 4 2 6m 2 2 4 3 6 30 0 4 0 4 0 2 4 2 7m 2 2 4 4 8 44 4 2 4 2 2 1 4 2 8m 2 2 4 4 8 44 2 4 2 4 1 2 4 2 9m 2 2 4 4 8 44 ...

Page 9: ...alf the self weight of the platform never exceed floor rating The load on the floor panels must not exceed the floor rating maximum 180kg per meter platform or 120lbs per foot platform Configurations for stages with End Stirrups two point suspension systems per UL1322 Platform Configurations Suspension Self weight Load Rating Length Distance kg lbs kg lbs 2m 2 6 9 113 249 900 2000 3m 3 9 9 129 285...

Page 10: ...equipment required Workcages may be configured using 1m or 2m components per the detail below Maximum stage ratings of 500lbs per end 1000lbs total are permitted For further detail or variations contact Sky Climber 360148 2x 360146 2x 360130 360140 2x 360019 24x 360054 4x 360039 2x 360031 2x 360040 360042 360033 2x 360111 2x 360054 4x P RUNFDJH RFN SLQ P 6LGH SDQHO RQQHFWLQJ IUDPH P ORRU 7HOHVFRSL...

Page 11: ... 11m 2 3 3 3 36 0 316 698 750 1650 12m 3 3 3 3 39 0 333 734 680 1500 Configurations for stages with End Stirrups two point suspension systems per EN1808 END STIRRUP CONFIGURATIONS SKY STAGE ULTRA EE 36 002 ED 2018 08 03 Note Platform sections may not be used in configurations and lengths other than those shown in these tables Contact Sky Climber Engineering to discuss any variations SUSPENDED DIST...

Page 12: ...4 2 Repeat step 1 4 for longer configuration To assemble multiple sections with ease place end of platform on blocks INSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 5 Secure each main pin with a locking clip 4 Connecting Pin assy s per Side Panel ...

Page 13: ...NSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 Minimum 4 are secured with Rod of End Stirrup assy Note Extra Casters not positioned underneath an End stirrup can be retained by Connecting Pin assy s Floor Panel ...

Page 14: ...lescopic Post 1m above floor 1 1m above floor INSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 Congratulations You may now attach hoists and safety devices Installation shall be checked by a qualified person prior to use A B B C 12 Minimum 2 Note Once suspended wall rollers can be repositioned from within platform ...

Page 15: ...fting the floor panel Use operation Wall rollers Once suspended wall rollers can be repositioned from within platform Repositioning platform 1 Remove all load from platform material and persons 2 Dereeve hoists 3 Reposition platform underneath new position of rigging system 4 Reeve hoists 5 Inspect installation prior to use INSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 ...

Page 16: ...KY CLIMBER 16 CANTILEVER SKY STAGE ULTRA EE 36 006 ED 2018 08 03 Assemble Walk Through Cantilevered Stage Assembly Assemble End Gate ...

Page 17: ...se call Sky Climber Technical Support for a detailed configuration including the applicable load rating Typical Hinge Assy Angled configurations Sky Stage Ultra may be used in configurations requiring angles to access odd shaped walls such as around corners balconies towers etc The adjustable corner allows for angles of 0 5 10 15 30 45 51 60 72 and 90 degrees It also includes a convenient hoist mo...

Page 18: ...KY CLIMBER 18 Changing Angles on Adjustable Corner MULTI POINT STAGES SKY STAGE ULTRA EE 36 007 ED 2018 08 03 Locate 4 pins in respective holes in adjustment arm in order to achieve desired angle ...

Page 19: ...nt Use table Standard configurations Assembly Parts in this user manual to verify to correct amount of parts prior to shipment Ensure all decals and or nameplates are in place and legible Inspection after installation Inspect the platform assembly after installation and prior to each workshift Verify load rating per this manual or decals and verify this load will not be exceeded Verify if all conn...

Page 20: ...tains the following Name of the competent person in charge Date and name of operator s Serial number of hoist s and secondary device s Number of hours equipment in service Specification of wire rope Number of hours wire rope in use Record of any incident and action taken Dates of periodic inspection and record of outcome Maintenance and repair records shall be kept in logbook ...

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