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KY CLIMBER

4

®

SAFETY GUIDELINES

GENERAL

EE•36•001

 

ED 2018.08.03

Safety Guidelines

Operator’s  Safety

• All persons who service, install, dismantle or use

suspended access equipment must fully comprehend and

act in accordance with this manual and all appropriate

regulations. A competent person is a designated person,

suitably trained, qualified by knowledge and practical

experience to carry out the required task safely.

Training, manuals and other documentation are available

at Sky Climber®. Do not hesitate to contact us for more

details.

• Operators must be emotionally and physically able to

withstand the stress of working at elevations. Do not work

at elevations if subject to seizures or loss of physical

control. Operators must be safety conscious, responsible

and not under the influence of alcohol, drugs or other

substances.

• All persons using suspended access systems must at

all times wear safety harnesses attached by lanyards and

rope grabs to independent lifelines. Use short lanyards

• Never use suspended access systems for transporta-

tion of passengers from one level to another.

• Keep the vertical travel zone of the platform free of

obstructions. When running into an obstruction immedi-

ately stop the platform. Inspect the platform and the

obstruction for possible damage and/or hang-up. Pro-

ceed in a safe direction. Take care not to overload the

system or get in slack rope situations when running into

an obstacle.

• Beware of obstacles when there is too small of a

clearance between platform and façade. Use long-

handled tools when working at large distances between

platform and façade.

• Do not handle suspended loads in conjunction with

suspended platforms.

• When leaving a suspended platform (in mid-air) first

secure the platform to the face of the structure in order

to keep it from moving away. Do not forget to disconnect

the platform from the structure before lifting or raising,

otherwise serious injuries and/or damage can occur.

• Hazardous situations occur when it is not possible to

lower platform to a safe position, ex. over water and

public roads.

• Never alter equipment once the platform is sus-

pended. Keep all equipment out of reach of unauthor-

ized persons.

• Rejected equipment must be destroyed prior to

disposal so that it can not be misused, reused, or other-

wise returned to service.

and attach the rope grabs as high on the lifeline as

practically possible. Lifelines shall be fastened to a fixed

anchorage other than the rigging systems. Do not

disconnect or remove harnesses or lanyards until safely

on the ground or until completely disembarked from

suspension system to a safe location.

• Safety helmets should be worn at all times when

servicing, (dis-) assembling or using the equipment.

• Provide protection for operators from collision with

overhead obstacles and falling objects.

• Provide adequate protection below the suspended

system to prevent injury to persons from falling objects.

Keep all persons from beneath suspended platforms.

• Maintain contact with your supervisor at all times.

• Make a copy of this manual available to every person

using, erecting and assembling this equipment.

• Never work alone on suspended access systems

• Do not over load the equipment

Operation  Safety

• All suspended access equipment must be handled

with care: during handling of equipment, installation and

use (place loads gently on platform).

• Inspect and test the equipment before use, rigging,

re-rigging, after de-rigging and at regular intervals to

make sure that it is maintained in a safe workable

condition. The supervisor should assign a competent

person for inspection purposes. In case of equipment

failures or difficulties noticed during testing and inspec-

tion prior to use, contact your nearest Sky Climber®

representative and do not use the equipment until it is

repaired or replaced. Only use Sky Climber® spare

parts. Do not alter any equipment. Maintenance may

only be carried out by Sky Climber® representatives.

• Verify if all decals and nameplates are properly

affixed and legible. If they are obscured or missing,

replacements are available from Sky Climber®.

• Always verify if a platform is properly counter-

weighted: check the rigging systems prior to each shift.

• Never load the platform above the indicated safe

working load.

• In case of an emergency during operation press the

red emergency stop button on the hoist or control unit.

The platform will halt immediately (power is cut off,

brakes are activated). Solve the problem first, prior to

further use.

• Do not use hoists in conjunction with cableless control

systems.

Summary of Contents for SKY STAGE ULTRA

Page 1: ... Itterbeek Nijverheids Straat 23 Duffel B 2570 Belgium Tel 32 0 3 887 81 20 32 0 887 09 94 Fax 32 0 3 887 09 94 info skyclimber be www skyclimber com Sky Climber LLC 1800 Pittsburgh Drive Delaware Ohio 43015 Tel 740 203 3990 800 255 4629 Fax 740 203 3901 info skyclimber com SKY STAGE ULTRA USER MANUAL ...

Page 2: ...ur desire and intention to provide answers to your question regarding the proper use of Sky Climber products Sky Climber cannot and will not under any circum stances be responsible in any way for injuries or damage sustained as a result of misuse or misapplication of the product Please consult your sales materials to determine other applicable limitations of liability Sky Climber s user manual wil...

Page 3: ...igurations Load Ratings per UL 9 Work Cages 10 Standard Configurations Load Ratings per EN1808 11 Installation Instructions 12 Assemble platform 12 Dis assemble platform 15 Use operation 15 Wall rollers 15 Repositioning platform 15 Cantilevered Stage Assembly 16 Assemble End Gate 16 Assemble Walk Through 16 Multiple Point Stages 17 Straight line configurations 17 Angled configurations 17 Check Lis...

Page 4: ...or ized persons Rejected equipment must be destroyed prior to disposal so that it can not be misused reused or other wise returned to service and attach the rope grabs as high on the lifeline as practically possible Lifelines shall be fastened to a fixed anchorage other than the rigging systems Do not disconnect or remove harnesses or lanyards until safely on the ground or until completely disemba...

Page 5: ...e ropes shall be eliminated by taking the following precautions be guided and or retained so that it does not become grounded Cover each hoist Sky Lock and wire winder with protective covers made out of insulating material Connect a ground conductor from platform to work piece The size of this conductor shall be equal to or greater than the size of the stinger lead It must be a secondary conductor...

Page 6: ...oor Panel Sky Stage Ultra is a modular work platform All compo nents are welded out of high quality aluminum The platform length can vary between 2m and 15m assem bled from 1m 1 5m 2m and 3m sections A section consists of 2 side panels a floor panel and 2 top rails A rigid structure is formed by attaching sections to connecting frames with connecting pins Top rails are telescopic on both sides of ...

Page 7: ... 27 m 23 10 7 09 m 23 3 H4 0 15 m 5 9 Toeboard height 8 m 8 19 m 26 10 8 01 m 26 3 H5 0 50 m 19 5 Stepping height 9 m 9 11 m 29 10 8 93 m 29 3 W1 0 94 m 37 0 Max outside width with wall roller 10 m 10 25 m 33 7 10 07 m 33 0 W2 0 83 m 32 5 Max outside width with safety pins 11 m 11 16 m 36 7 10 99 m 36 0 W3 0 60 m 23 6 Inside width passage 12 m 12 08 m 39 7 11 91 m 39 0 1 60 00 mm 2 362 Position ho...

Page 8: ...C o n n e c t i n g P i n a s s y T e l e s c o p i c P o s t C o n n e c t i n g F r a m e L o c k i n g C l i p W a l l R o l l e r a s s y 2m 3m 2m 3m 2m 3m 2m 2 2 4 2 4 16 2 0 2 0 1 0 4 2 3m 2 2 4 2 4 16 0 2 0 2 0 1 4 2 4m 2 2 4 3 6 30 4 0 4 0 2 0 4 2 5m 2 2 4 3 6 30 2 2 2 2 1 1 4 2 6m 2 2 4 3 6 30 0 4 0 4 0 2 4 2 7m 2 2 4 4 8 44 4 2 4 2 2 1 4 2 8m 2 2 4 4 8 44 2 4 2 4 1 2 4 2 9m 2 2 4 4 8 44 ...

Page 9: ...alf the self weight of the platform never exceed floor rating The load on the floor panels must not exceed the floor rating maximum 180kg per meter platform or 120lbs per foot platform Configurations for stages with End Stirrups two point suspension systems per UL1322 Platform Configurations Suspension Self weight Load Rating Length Distance kg lbs kg lbs 2m 2 6 9 113 249 900 2000 3m 3 9 9 129 285...

Page 10: ...equipment required Workcages may be configured using 1m or 2m components per the detail below Maximum stage ratings of 500lbs per end 1000lbs total are permitted For further detail or variations contact Sky Climber 360148 2x 360146 2x 360130 360140 2x 360019 24x 360054 4x 360039 2x 360031 2x 360040 360042 360033 2x 360111 2x 360054 4x P RUNFDJH RFN SLQ P 6LGH SDQHO RQQHFWLQJ IUDPH P ORRU 7HOHVFRSL...

Page 11: ... 11m 2 3 3 3 36 0 316 698 750 1650 12m 3 3 3 3 39 0 333 734 680 1500 Configurations for stages with End Stirrups two point suspension systems per EN1808 END STIRRUP CONFIGURATIONS SKY STAGE ULTRA EE 36 002 ED 2018 08 03 Note Platform sections may not be used in configurations and lengths other than those shown in these tables Contact Sky Climber Engineering to discuss any variations SUSPENDED DIST...

Page 12: ...4 2 Repeat step 1 4 for longer configuration To assemble multiple sections with ease place end of platform on blocks INSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 5 Secure each main pin with a locking clip 4 Connecting Pin assy s per Side Panel ...

Page 13: ...NSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 Minimum 4 are secured with Rod of End Stirrup assy Note Extra Casters not positioned underneath an End stirrup can be retained by Connecting Pin assy s Floor Panel ...

Page 14: ...lescopic Post 1m above floor 1 1m above floor INSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 Congratulations You may now attach hoists and safety devices Installation shall be checked by a qualified person prior to use A B B C 12 Minimum 2 Note Once suspended wall rollers can be repositioned from within platform ...

Page 15: ...fting the floor panel Use operation Wall rollers Once suspended wall rollers can be repositioned from within platform Repositioning platform 1 Remove all load from platform material and persons 2 Dereeve hoists 3 Reposition platform underneath new position of rigging system 4 Reeve hoists 5 Inspect installation prior to use INSTALLATION INSTRUCTIONS SKY STAGE ULTRA EE 36 003 ED 2018 08 03 ...

Page 16: ...KY CLIMBER 16 CANTILEVER SKY STAGE ULTRA EE 36 006 ED 2018 08 03 Assemble Walk Through Cantilevered Stage Assembly Assemble End Gate ...

Page 17: ...se call Sky Climber Technical Support for a detailed configuration including the applicable load rating Typical Hinge Assy Angled configurations Sky Stage Ultra may be used in configurations requiring angles to access odd shaped walls such as around corners balconies towers etc The adjustable corner allows for angles of 0 5 10 15 30 45 51 60 72 and 90 degrees It also includes a convenient hoist mo...

Page 18: ...KY CLIMBER 18 Changing Angles on Adjustable Corner MULTI POINT STAGES SKY STAGE ULTRA EE 36 007 ED 2018 08 03 Locate 4 pins in respective holes in adjustment arm in order to achieve desired angle ...

Page 19: ...nt Use table Standard configurations Assembly Parts in this user manual to verify to correct amount of parts prior to shipment Ensure all decals and or nameplates are in place and legible Inspection after installation Inspect the platform assembly after installation and prior to each workshift Verify load rating per this manual or decals and verify this load will not be exceeded Verify if all conn...

Page 20: ...tains the following Name of the competent person in charge Date and name of operator s Serial number of hoist s and secondary device s Number of hours equipment in service Specification of wire rope Number of hours wire rope in use Record of any incident and action taken Dates of periodic inspection and record of outcome Maintenance and repair records shall be kept in logbook ...

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