Sky-Frame SFO, Installation Instructions Manual

Page 1: ...ator SFO Sky Frame Inc 5912 Blackwelder St Culver City CA 90232 USA Telephone 1 424 298 8906 E Mail info sky frame com Website www sky frame com Sky Frame AG Langfeldstrasse 111 CH 8500 Frauenfeld Switzerland Phone 41 52 724 94 94 E mail info sky frame ch Internet www sky frame ch www sky frame com E483711 07 12 2016 13 4 1 0 ...

Page 2: ... Functions in dead man s switch operating mode 13 2 5 Safety functions 15 2 6 Mains power failure 15 3 System overview 16 3 1 Component designations 16 3 2 System types 17 3 3 Drive position 17 3 4 Sky Frame Operator description 18 3 5 Addressing 18 4 Technical data and features 19 4 1 1 Connected loads electric 19 4 1 2 Output values 19 4 1 3 Ambient conditions 19 4 1 4 Operating time 19 5 Prior ...

Page 3: ...on 34 8 5 Button interface 35 8 6 Button interface terminal assignments 35 8 7 Mains voltage connection 36 8 8 Wiring diagrams 39 9 Teaching the system 42 9 1 Start up 42 9 2 Teach in run preparation 42 9 3 Start teach in run 43 9 4 Teach in run procedure 44 9 5 Function checks 45 10 Service software Sky Impulse 46 10 1 Basics 46 10 2 Installation 47 10 3 Service adapter and connecting cable 48 10...

Page 4: ...www sky frame com 07 12 2016 13 4 1 3 11 Maintenance 55 11 1 Adjusting the belt tension 55 11 2 Replacing a drive 56 11 3 Troubleshooting 57 11 4 LED status 59 11 5 Part list 60 ...

Page 5: ...ce adapter USB to CAN adapter IXXAT Art No 400445 Ethernet cable L 5m Art No 400446 Mains lead test cable L 5m Art No 213200 Service software Sky Impulse The current version of the Sky Impulse service software can be downloaded in the B2B area Information about this manual This manual will make it possible for a system with one or more drive s to be installed safely and efficiently These instructi...

Page 6: ...ual RISK TO LIFE DUE TO ELECTROCUTION Coming into contact with live components will result in a direct risk of fatality due to electrocution Damage to the insulation or individual components can be life threatening Have all work on the electrical system carried out by professional electricians In the event of damage to the insulation switch off immediately and have it repaired Keep moisture away f...

Page 7: ...and closing sliding panel s with a maximum permissible opening closing pull push force of 33 7 ft lb 150 N RISK OF FAULT Using the equipment incorrectly can lead to dangerous situations The active leaves must never be bent twisted or subjected to additional loads Do not place objects in the door area between the active leaf and the frame Never slacken screws or remove them from the system Do not a...

Page 8: ...y necessary as long as the wall control switch is installed so that the user have direct sight to the moving panels while operating them in dead man mode The use of safety sensors at the closing edges as additional protection is optional and is up to the company carrying out the installation on the basis of an individual risk assessment This must be taken into consideration during the planning pha...

Page 9: ...n opening 7 Active leaf 8 Between active leaves and between active leaf and frame when closing 9 Between bottom edge of leaf and runner when closing SHEARING POINT Moving components can cause injuries when closing and opening the sliding door Before closing and opening the sliding door ensure that no persons are present in the door area Do not reach into or handle moving components during the clos...

Page 10: ... manual in the event of customised versions the use of additional ordering options or because of technical changes The obligations agreed in the delivery agreement the manufacturer s general business terms and conditions and the delivery conditions and the legal regulations that were applicable when the agreement was signed apply 1 6 Notes for installing the operator The use of controls settings o...

Page 11: ...mantling No water or any other fluid must get onto or into the Sky Frame Operator Never insert metal objects into the openings of the drive Otherwise there is a risk of damage and or the risk of electric shock Never reach into the pinions of the drive risk of injury Never open the housing of the Sky Frame Operator Route the field wiring so that no one can trip over it or accidentally pull it out a...

Page 12: ...d in full energy mode in the standard version see also 1 3 This means that the sliding panels are only moved electrically in the OPEN or CLOSED direction for as long as the relevant operating button is pressed see also 2 4 Operating types and operating modes The opening and closing speed is dependent on the weight of the leaf but can be adjusted by a trained Sky Frame engineer using the Sky Impuls...

Page 13: ...g function shall be used see also 8 3 Control buttons The buttons must be attached in such a way that children cannot play with them It must be possible for the user to see the entire opening width of the system when the door is being opened and closed Movement modes during dead man s switch operation Gathering mode standard The sliding panels move together and reach their respective end points on...

Page 14: ...cument User Manual Power operated sliding doors Opening the sliding door manually 1 Slide locking handle upwards arrow and hold in this position The sliding door is unlocked 2 Ensure that no living beings or objects are in the door area 3 Open sliding panel slowly arrow Closing the sliding door manually 1 To close the sliding door manually slide it as far as it will go and slide the locking handle...

Page 15: ...tinuous push of the CLOSE button closes the ENTIRE system B A If the relevant button is released the movement stops An OPEN button and a CLOSE button are required to operate the system OPENING CLOSING Opening the entire system corner opening middle opening A continuous push of the OPEN button opens the ENTIRE system A B OPENING THE ENTIRE SYSTEM To close the ENTIRE system simply press the CLOSE bu...

Page 16: ...an obstruction during the closing run the sliding panel stops until the button is released and pushed again 2 6 Mains power failure In the event of a power failure the door can be opened and closed manually see 2 4 Functions In this case the door must be guided held by hand over the entire travel distance When the power is restored a complete reference run see 9 Teaching the system is carried out ...

Page 17: ...stem overview 3 1 Component designations The terms that are used for the SFO M Master components in these installation instructions 1 drive hood 2 SI 1000 drive 3 button interface 4 mains connection Components adjacent to drive schematic 2 3 4 1 ...

Page 18: ...on The SFO M Master 1st drive is always above the sliding panel that opens first A The voltage and button connecting cables must only be routed to the master drive SFO A SFO A A SFO A A A 2 tracks 3 tracks 4 tracks SFO A B SFO A A B B SFO A A A B B B SFO A A B SFO A A A B B ...

Page 19: ...er that opens first A 3 5 Addressing The addresses of the drives are set using the DIP switch on the outside of the drive housing With the first and last drive in the system the terminating resistor must be switched in DIP 4 Example of 3 2 system Drive 1 1 ON OFF OFF OFF Drive 1 2 ON ON OFF OFF Drive 1 3 ON ON ON ON Drive 2 1 OFF ON ON OFF Drive 2 2 OFF OFF ON ON DIP switch settings Drive first la...

Page 20: ...4 1 2 Output values Specification Value Unit Power consumption Drive max 100 W Opening Closing speed depending on glass weight 2 12 in s Opening Closing speed in end area 1 3 5 ൗ in s Pull push force max 33 7 lbs Closing pressure at limit position max 22 5 lbs Weight of active leaf with fittings 44 2200 lbs 4 1 3 Ambient conditions Specification Value Unit Temperature range 4 F to 104 F F Humidity...

Page 21: ...ive hood the mains connection must be shut off before installation Field wiring shall be performed as required by local and or national codes as applicable Attention is drawn to the need for making proper grounding 6 Installation instructions 6 1 The ideal installation procedure The ideal installation procedure for a Sky Frame system with Sky Frame Operator looks as follows 1 Install frame see Fra...

Page 22: ...g out of the corner connecting hose Supply cable CAN bus communication cable The two cables from drive B must be pushed through the front opening in drive A Then insert the hose into the cover of the drive A The cables must be connected in the service opening of drive A in accordance with the following connecting diagram Connecting diagram for mitred and frame joints between A and B system The fol...

Page 23: ...ction site Frame assembly When the frame is being assembled using jointed drive profiles it must be ensured that adhesive Polyflex is only applied in the vicinity of the joint connection RISK OF FAULT Under no circumstance must adhesive be applied to the centre flanges since the drive belt must be inserted here Undo and remove the flanged drive disk at the drive pinion Remove drive cover ...

Page 24: ... into centre flange from belt tensioner side with back of belt facing centre flange RISK OF FAULT The belt must not twist when it is being moved into the centre flange Pull drive belt out of centre flange and lead through drive cover Close drive cover place drive belt around drive pinion and secure drive cover using the four screws ...

Page 25: ...sides Heat shrinkage tube with a hot air dryer to secure the connection RISK OF FAULT Protect the brush seals from the jet of hot air Tension the drive belt slightly using a slotted screwdriver lever see also 11 1 and tighten the two screws with an Allen key RISK OF FAULT The tension of the belt should not exceed 160 N 16kg otherwise there is a risk of damage to the drive gearbox bearings ...

Page 26: ...n rooms with high humidity pool have an expansion milling on the outer area of the drive cover that is protected with a filter mat Moisture can escape via this opening RISK OF FAULT With systems in the pool area all conduit connections that are attached to the housing are sealed by the installer to prevent moisture penetration ...

Page 27: ...r inserting the glass later and prevents the glass from coming into contact with one of the two pinions or the bar with belt lock when it is lifted in 7 2 Positioning of the running gears In order to be able to put down the glass which is subsequently lifted in between the two pinions directly onto the running gear their position must be measured beforehand ideally in the middle of the two pinions...

Page 28: ... to the drive belt via the bar with belt lock sword The drive belt has already been pre tensioned in the factory and must not be slackened or loosened With the first opening sliding element A there is a wire cable in the locking profile which connects the handle to the brass carriage Installation procedure Positioning of the bar with belt lock for profile installation The bar with belt lock which ...

Page 29: ...t down onto a PVC washer d 6mm IMPORTANT With GRP a notch must first be made in the vicinity of the locking handle Standard section above 1 1m from finished floor section below 1 0m from finished floor Frame installation page 13 1 8 1 Fitting the locking profile to the glass The glass is now pulled onto the locking profile 1 The locking profile RV or MVv depending on the situation is now knocked o...

Page 30: ...g characteristics must be optimised by taking suitable measures clean running tracks with a damp cloth minimise belt tension see 11 1 align running gears check chamber sizes see instruction 13 1 Frame assembly Checking of the locking hook position Finally it must be checked whether the locking hooks are at the correct height Ideally the bottom edge of both hooks must be 1mm higher than the locking...

Page 31: ... move suitable measures must be taken to optimise the running characteristics Attaching the follower to the bar Slide glass to side so there is sufficient room for attaching the follower same as for the profile installation First remove the two countersunk head screws that are in the follower then lift the relevant follower onto the bar at the top and screw them together RISK OF FAULT Before insta...

Page 32: ... with a spring balance or force sensor that the max operating force of the sliding element is 150 N Finally the remaining profiles must be installed and all sliding elements slid into the starting position Final check Final check of the elements Do all elements close easily and fully Do the hooks enter easily If everything is OK the electrical connection of the system can be made ...

Page 33: ...l connection 8 1 Overview Schematic diagram of opening options and connection facility of first opening sliding panel A with MASTER drive SFO Sky Frame Operator SFO A SFO A A SFO A A B SFO A B SFO A B SFO A A A B B B SFO A A A SFO A A A B B SFO A A B B ...

Page 34: ...ovides two 22 mm holes to allow the installer to fit the intended conduits for field wiring Not intended to be installed using rigid metal conduits RISK OF FAULT No other holes must be drilled into the Sky Frame Operator housing NOTICE All SFO S Slave are already correctly addressed and interconnected from Sky Frame factory Cable connections openings that are not needed must be tightly sealed agai...

Page 35: ...minals of the button interface are equipped with the orange spring action connecting terminals Push in the orange spring action connecting terminals with a size 0 slotted screwdriver to secure the cable Lead cable into terminal and release the spring action connecting terminals again Only the following cable types and cross sections may be used to connect the control button Connection data Conduct...

Page 36: ...lly closed NC contact for blocking locking the system R1 Pick up of 24 VDC for the external peripherals 24V Starting the teach in run Connect to PC A PC laptop can be connected to the SFO M button interface via the service adapter see 10 3 and therefore communicate with all connected bus subscribers other drives via the common bus protocol in order to parametrise them 8 6 Button interface terminal...

Page 37: ...er system 1 Opening of the service cover Slacken the four screws on the service cover smaller cover and remove the service cover The wiring diagram for the system can be found in the service opening RISK OF FAULT Do not open the drive cover Do not loosen the drive belt 2 Removing the button interface First the device plug and the flat cable must be pulled out 1 Pull down support plate with button ...

Page 38: ...wiring one for Mains Connections the other one for a Class 2 wall control switch Not intended to be installed using rigid metal conduits 4 Connection of the mains voltage and switch cable The button cable see 8 4 is attached to the following terminals 1 2 3 1 OPEN 2 GND 3 CLOSE The mains voltage 120 V must be connected to the plug coupling see also 8 8 Wiring diagrams WARNING ...

Page 39: ... the system can alternatively be connected and taught using the mains lead test cable ONLY FOR LEARNING START TEACH IN RUN Start up with the mains lead test cable The device plug must be disconnected from the plug connection and connected to the mains lead test cable Remove mains lead test cable from danger area In order to avoid damage to the mains lead test cable by the moving sliding elements w...

Page 40: ...www sky frame com 07 12 2016 13 4 1 39 8 8 Wiring diagrams Single drive RISK OF FAULT Contacts may only be switched potential free MASTER addr 11 120 VAC 60 Hz flat cable SFO M A ...

Page 41: ...e com 07 12 2016 13 4 1 40 Middle opening corner opening 3 way telescopic MASTER addr 11 SLAVE addr 21 MASTER addr 11 SLAVE addr 12 SLAVE addr 13 120 VAC 60 Hz 120 VAC 60 Hz SFO A B SFO A A A flat cable flat cable ...

Page 42: ...www sky frame com 07 12 2016 13 4 1 41 Maximum configuration 3 3 SFO A A A B B B ...

Page 43: ... in run preparation A one off teach in run must be carried out so that the sliding panels define their start and end positions BEFORE starting the teach in run 1 Move all powered sliding panels by hand to their fully open positions 2 Check whether the travel route is free of objects cables 3 Clean the running tracks 4 Now connect the drive to the power supply After being connected to the power sup...

Page 44: ...em is fully open and that the movement of the door is not obstructed by objects Press and hold down LEARNING for 5 seconds until the teach in run starts Then leave the danger area immediately Actions when pressing the LEARNING button Action Reaction Press button LEARNING for 5 seconds Teach in run starts Tap button LEARNING during teach in run Teach in run is aborted Tap button LEARNING after succ...

Page 45: ...oves to A A moves to A 4 A closes approx 100mm 5 B moves to B B moves to B 6 A A A and B B B open fully 7 B B B close fully 8 A A A close fully 9 A A A and B B B open fully System stops in open position teach in run complete The system is now fully taught and is ready for the first function check Put the wiring diagram in the service opening and close it again ...

Page 46: ... down hold until the system has closed to the appropriate extent Function check 2 Open one front panel only In order to open the first front A only from the fully closed position briefly press the switch once release briefly and then press and hold down hold until the system has opened to the appropriate extent Function check 3 Open the entire system In order to open the entire system from the ful...

Page 47: ...m motor program update Read off status indicator Materials required for start up with PC parameter setting PC laptop with latest Windows operating system Service adapter USB to CAN IXXAT Art No 400445 Ethernet cable L 5m Art No 400446 Mains lead test cable L 5m Art No 213200 Service software Sky Impulse System requirements hardware RAM 4GB processor 1 GHz free hard disk space 1 GB USB interface 2 ...

Page 48: ...ograms to install in order to do this first open the Sky Frame Impulse installation folder 1 Depending on the operating system x86 x64 bit first run the relevant SkyImpulse installer and follow the instructions on the screen 2 Then run the IXXAT driver in the Ixxat folder 3 Then run the relevant MSCompact installer depending on the operating system x86 x64 bit 4 The PC now has to be restarted and ...

Page 49: ...4 Making the connection between the PC service software and the drive The MASTER drive can now be connected to the PC 1 First connect service adapter to USB connection of PC laptop 2 Connect service adapter to the RJ45 interface of the button interface 3 via the Ethernet cable View into connection service opening NOTICE The Ethernet cable A as well as the mains lead test cable B can be hooked into...

Page 50: ...rface In the menu on the top left are the following three panels 10 6 Operating fields Language selection window Select program language Program information Information about the current service software UPDATE Check for new version Login window User name SkyTechUser No password required Standard read only rights SkyTech Password required for trained installers only ...

Page 51: ...tatus left and operating mode right are displayed 10 8 Connection 1 Indication of whether the service adapter has been detected 2 Indication of how many drives have been detected 3 Switch for switching the connection on and off ON green 10 9 Mode of operation 1 System status indicator 2 Logged in user ...

Page 52: ...a power failure 3 Button for resetting the teach in run 4 Button for opening the door function check 5 Button for stopping door movement 6 Button for closing the door RISK OF FAULT When the teach in run is reset the drive memories are deleted and reset to the factory settings The teach in run must then be repeated The teach in run must be started then again ...

Page 53: ...d adjusting range 3 Closing speed adjusting range 4 Adjusting range in close limit position 5 Read out current values refresh 6 Permanent storage of set values SAVE in EEPROM The stored values are also retained after a power failure 7 Movement mode gathering default telescope 8 OPEN button press sequence default 1x opens all 2x opens A default 1x opens A 2x opens all 9 RESET all values to default ...

Page 54: ...e deadbolt contact is closed at the relevant motor R1 on button interface closed Field has green background R1 on button interface open Field has grey background 5 The deadbolt contact R1 can be assigned the following functions Function off The input is not evaluated by the drive Inhibit function If this option is selected all control button commands are ignored provided that contact R1 8 9 on the...

Page 55: ...motor for which the information is to be displayed 10 14 Motor program 1 List of motor addresses recognised when connecting 2 Select required motor program 3 Start update procedure RISK OF FAULT Do not interrupt connection between PC and drive during the update ...

Page 56: ...wo clamping screws Re tighten the two hexagon socket screws after tensioning RISK OF FAULT The tension of the belt must not exceed 36 ft lb 160 N otherwise there is a risk of damage to the gearbox bearings NOTICE Overtightening the drive belt can make the sliding panels difficult to move and cause squeaking noises Insufficient tightening of the drive belt can lead to fluttering noises ...

Page 57: ... the flat cable connection to the button interface must also be disconnected 8 With a new drive set the address to the same as the removed drive using the DIP switches 9 Insert new drive in the reverse order 10 Restart teach in run see 9 2 Risk of fatality due to electrocution Before carrying out repair work on the system it is essential to disconnect the system from the power supply Remove main f...

Page 58: ...s pulse from OPEN or CLOSE button Possibly incorrect control element button instead of a switch Connections at button interface incorrect Cables all plugged in flat cable Jumper contacts set correctly and cabling correct as per wiring diagram Disconnect system from mains wait for 10 seconds re connect system to mains and teach system again using the LEARNING button RISK OF FAULT Large amounts of m...

Page 59: ...ing panel running in opposite direction LEARNING button on button interface briefly tapped again interrupting teach in run Move sliding panels to fully open position restart teach in run Sliding forces are greater than 15 kg Clean the running tracks mount frame more accurate see Frame installation Chap 13 1 9 2 Object jammed Remove object During teach in run it was helped to slide along by hand Do...

Page 60: ...shing every 3s Wait for button operation Open Close 20 30 LED constantly illuminated OPEN or CLOSE mode 69 LED flashes twice 2s pause Only teach in run possible 66 LED flashes four times 2s pause Reference run can be triggered via button 53 Continuous flashing with 2s on and 2s off Deadbolt contact triggered System is blocked leaves can be moved freely 55 Continuous flashing with 1s on and 1s off ...

Page 61: ...ert 400423 SF1 drive cover Lii Rea 400424 SF1 drive cover Lia Rei 400425 SF1 service cover 400369 SF2 drive cover Lii Rea 400370 SF2 drive cover Lia Rei 400421 SF2 service cover 400371 SF3 drive insert 400372 SF3 service insert 400373 SF3 drive cover Lii Rea 400374 SF3 drive cover Lia Rei 400422 SF3 service cover 400375 Phoenix CAN bus connector 400376 CAN BUS cable 2x2x0 25mm2 UL CSA 400378 Wiela...