Skyjack SJ30 AJE, Operating Manual

Page 1: ...OPERATING MANUAL SJ30 AJE SJ30 ARJE ARTICULATING BOOMS 213213ABA February 2019 ANSI CSA T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...This manual is based on Serial Number s SJ30 AJE SJ30 ARJE A300 000 001 Above Original instructions in English T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 4: ...h or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORT...

Page 5: ...e 13 1 4 Responsibility for Maintenance 13 1 4 1 Operator s responsibility for maintenance 13 1 4 2 Maintenance and inspection schedule 13 1 4 3 Owner s inspections 13 Section 2 Operator Safety 15 2 1...

Page 6: ...4 2 1 Labels 38 4 2 2 Electrical 38 4 2 3 Limit switches 38 4 2 4 Hydraulic 38 4 2 5 Base 39 4 2 6 Control compartment 41 4 2 7 Motor Hydraulic compartment 42 4 2 8 Platform assembly 43 4 2 9 Boom as...

Page 7: ...rgency power switch at base control console 59 5 1 11 Activating platform control console 59 5 1 12 Driving forward or reverse using platform control console 60 5 1 13 Steering using platform control...

Page 8: ...onal Equipment 76 7 3 Owner s Annual Inspection Record 77 7 4 Specifications and Features A 78 7 5 Specifications and Features B 79 7 6 Tire Wheel Specifications 79 7 7 Maximum Platform Capacities 79...

Page 9: ...s responsibility for maintenance and all other warnings and instructions in this manual and on the MEWP Compare the labels on the MEWP with the labels found within this manual If any labels are damage...

Page 10: ...ipment identified with CSA meets the CSA B354 6 2017 standard 2 CSA Canada Operators are required to conform to national territorial provincial and local health and safety regulations applicable to th...

Page 11: ...manifold and function valves The swing drive is located underneath the turret 1 2 3 Boom assembly The boom assembly consists of the riser telescoping fly and main boom assembly The riser is mounted o...

Page 12: ...on 1 About this Mobile Elevating Work Platform MEWP Major Assemblies Boom assembly Fly boom Main boom Jib Platform Riser Base Chassis Turret Wheels Figure 02 Major assemblies T o o r d e r g o t o D i...

Page 13: ...perly maintained and inspected before using it The operator must perform all the daily inspections and function tests found in Section 4 4 even if the operator is not directly responsible for the main...

Page 14: ...oser than 10 ft stop and consult a qualified person with respect to electrical transmission and distribution to have appropriate measures taken Adhere to all the federal national state provincial or l...

Page 15: ...all occupants wear personal fall protection equipment DO NOT raise the MEWP or operate elevated in windy or gusty conditions that exceed the limits specified in Section 7 7 DO NOT increase the lateral...

Page 16: ...tructions or other possible hazards around MEWP when lifting or driving AVOID crushing hazards Be aware of crushing hazards when lifting or driving Keep all body parts inside the MEWP BE AWARE of blin...

Page 17: ...fines of the guardrails unless approved by Skyjack DO NOT operate if MEWP is not working properly or if any parts are damaged or worn DO NOT leave MEWP unattended with key in key switch 2 3 Fall Prote...

Page 18: ...serious injury 2 4 Jobsite Inspection Ensure operating environment i e operating temperature Electromagnetic Compatibility EMC and hazardous location rating is suitable to MEWP specifications refer t...

Page 19: ...It is the responsibility of the operator to read completely understand and follow all instructions and warnings contained in this operating manual and on the MEWP Read and completely understand the o...

Page 20: ...cation FAMILIARIZATION 3 1 Component Identification Footswitch Platform control console Base control console Manual storage box Main power connector Secondary guarding electrical Torque hub disengage...

Page 21: ...and right sides of the MEWP Figure 05 Main power connector Main power connector This connector when disconnected and locked out disconnects power to all circuits Connector must be plugged in to base t...

Page 22: ...hree way selector switch allows operator to activate base control console turn off power to MEWP or activate platform control console 7 7 Jib rotation switch if equipped This switch controls left or r...

Page 23: ...o recover from an inclined position NOTE If the MEWP becomes tilted while elevated causing the alarm to sound and the light to illuminate drive functions will be disabled If the MEWP is tilted while i...

Page 24: ...up down switch This switch controls up or down movement of jib 7 12 Riser raise lower switch This switch controls raising or lowering of riser 7 13 Boom extend retract switch This switch controls exte...

Page 25: ...1 Lowered travel position and elevated travel position Available MEWP functions depend upon a combination of machine configuration lowered travel position elevated travel position chassis tilt and pl...

Page 26: ...lted while elevated 3 4 5 Function restrictions when tilted Mode Condition Indicator Light Audible Alarm Restrictions Emergency Power Platform Emergency Power Base Lowered travel position tilted Disab...

Page 27: ...tform Contact a qualified competent person for repairs 3 4 7 Overload status Mode Condition Indicator Light Audible Alarm Drive Functions Powered Boom Functions Platform Base Emergency Power Platform...

Page 28: ...It lights up when pressure is applied to the sensor bar for more than 1 second When depressed it shuts off the audible visual alarm 7 3 Audible visual alarm This alarm is located on the underside of t...

Page 29: ...ole protection These steel weldments reduce ground clearance and assist in the stability of an elevated MEWP in the event of the MEWP encountering a drop off or pothole WARNING Do not drive elevated i...

Page 30: ...ht if equipped The work light assembly is mounted on top of the railings of the platform 1 Figure 14 Work light NOTE Ensure base emergency stop button is pulled out and platform control console has be...

Page 31: ...er operation is automatic These controls do not need to be manipulated for normal operation 7 1 Status LEDs These LEDs indicate the operating or fault status of the inverter 7 2 On off switch This dia...

Page 32: ...nit manager https www trackunit com services manager If PIN code or smart ID card has not been provided or does not work contact the machine owner NOTE It is the owner s responsibility to provide uniq...

Page 33: ...he access control unit will become inactive if the operator performs any of the following power disconnections and the predetermined amount of time set by the machine owner has elapsed turns the main...

Page 34: ...d follow the step by step instructions to test all MEWP functions The operator should make a copy of the operator s checklist see Section 4 4 and fill out the visual and daily maintenance inspections...

Page 35: ...egible 4 2 2 Electrical Maintaining the electrical components is essential to good performance and service life of the MEWP Inspect the following areas for chafed corroded and loose wires boom to plat...

Page 36: ...assembly The MEWP is equipped with solid rubber tires Tire and or wheel failure could result in an MEWP tip over Component damage may also result if problems are not discovered and repaired in a timel...

Page 37: ...attery acid is extremely corrosive Wear proper eye and facial protection as well as appropriate protective clothing If contact occurs immediately flush with cold water and seek medical attention 1 Che...

Page 38: ...Base control console Ensure all switches are returned to their neutral positions Ensure there are no loose or missing parts and there is no visible damage 2 Main manifold Ensure all fittings and hose...

Page 39: ...sure boom is in stowed position and then visually inspect the sight gauge located on the side of the hydraulic oil tank The hydraulic oil level should be between the minimum and maximum marks on the s...

Page 40: ...modified disabled or blocked Ensure MEWP floor 5 is secure and there is no visible damage Ensure AC outlet has no visible damage and is free from dirt or obstructions 5 Platform control console Ensure...

Page 41: ...loose or missing parts and there is no visible damage Ensure all bolts and pins are properly tightened Ensure there are no visible cracks in welds or structure and there are no signs of deformation E...

Page 42: ...equipped Ensure lamp is properly secured with no signs of visible damage 3 Inverter if equipped Ensure inverter is properly secured with no signs of visible damage 4 Pipe rack if equipped Ensure pipe...

Page 43: ...inspection and a series of function tests again before putting MEWP into service Prior to performing function tests be sure to read and understand Section 5 1 Start Operation NOTE All motion alarm sho...

Page 44: ...ld continuously illuminate 3 Push in emergency stop button and attempt to raise or lower the platform Result Platform raising and lowering functions should not operate 4 Pull out emergency stop button...

Page 45: ...not operate more than one function at a time to avoid overloading 24 Volt emergency pump motor Do not use emergency power unit continuously for more than two minutes NOTE To conserve battery power tes...

Page 46: ...platform key switch to platform position 4 On base control console attempt to activate each boom and platform switch while holding function enable switch Result All boom and platform functions should...

Page 47: ...eleased The reset button should illuminate as soon as the sensor bar is pressed and turn off when the bar is released 2 Press the sensor bar for more than 1 second and then release Result The audible...

Page 48: ...dible visual alarm should activate while the bar is being pressed and turn off after being released The reset button should illuminate as soon as the sensor bar is pressed and turn off when the bar is...

Page 49: ...ght Result Steer wheels should turn left and right 4 3 13 Testing driving function WARNING Ensure that there are no personnel or obstructions in the path of travel including blind spots 1 Ensure path...

Page 50: ...3 Lower main boom to stowed position 4 Extend fly boom approximately 10 cm 4 in and then slowly move drive steer controller to full drive position Result The maximum achievable drive speed should be...

Page 51: ...hen you release footswitch causing MEWP to stop immediately 1 Move MEWP to a firm level surface to ensure similar traction on left and right hand side tires 2 Ensure boom is in stowed position and the...

Page 52: ...driving speed Verifying load sensing module self check Testing emergency power Testing horn Testing brakes Testing manual platform leveling 1417AA N A P F R Visual and Daily Maintenance Inspections La...

Page 53: ...o Section 4 3 3 Jobsite inspection refer to Section 2 4 4 If as a result of the risk assessment the need for rescue planning is identified a system of communication shall be established between people...

Page 54: ...e switch to stop 5 1 3 Rotating turret using base control console WARNING When rotating the turret ensure that there are no personnel or obstructions in the path of rotation including blind spots 1 Ac...

Page 55: ...Refer to Section 6 1 for the emergency lowering procedure NOTE The emergency power unit has two minute duty cycle CAUTION Do not use emergency power unit continuously for more than two minutes 5 1 11...

Page 56: ...er to steer left or right NOTE Driving and steering may be active at the same time 5 1 14 Moving jib up and down using platform control console 1 Depress and hold footswitch 2 On jib up down switch se...

Page 57: ...duty cycle CAUTION Do not use emergency power unit continuously for more than two minutes 5 1 24 Shutdown procedure 1 Select a reasonably well protected parking location with a firm level surface cle...

Page 58: ...ase the platform from the obstruction refer to Section 3 4 7 Do not attempt to free a snagged platform with lower controls until personnel are removed from the platform NOTE The emergency power unit h...

Page 59: ...2 1 Platform uphill If the MEWP becomes tilted with the platform uphill refer to Figure 18 follow the steps below to return to a lowered and retracted position 1 Lower main boom completely 2 Lower ris...

Page 60: ...m h 2 mph WARNING Do not winch or tow MEWP on grade steeper than 35 WARNING Do not winch or tow MEWP onto a slope or brake the towing vehicle rapidly Do not pull MEWP down an incline towards a winch 1...

Page 61: ...nnector CAUTION Do not use hydraulic power with brake disengaged 3 Locate disengage cap Figure 22 item 1 a Using a 11mm 7 16 wrench remove bolts b Remove disengage cap and rotate to inward position re...

Page 62: ...t to withstand maximum MEWP weight 6 4 1 Loading and tie down 1 Turn key switch to off position and remove key before transporting 2 On either the left or right side of the MEWP disconnect and lock ou...

Page 63: ...ng devices must be attached to designated lift points only refer to Figure 26 WARNING Use chains of ample load capacity sufficient to withstand MEWP weight Refer to the serial plate of the MEWP for sp...

Page 64: ...e original or equivalent to the original parts and components for the MEWP 6 5 2 Battery charging operation Figure 27 Battery charger WARNING Risk of electric shock Do not immerse the charger in water...

Page 65: ...blem Take proper action according to the following instructions 3 LEDs blink once simultaneously Output connection error Check the battery and charger connection The output may not be connected to the...

Page 66: ...71 SJ30 AJE SJ30 ARJE 213213AAA Section 7 Technical Drawings and Specifications T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 67: ...20 4 57 15 7 62 25 0 1 52 5 1 52 5 Meters feet Figure 28 Reach diagram SJ30 AJE 3 05 10 6 10 20 4 57 15 7 62 25 0 1 52 5 1 52 5 3 05 10 1 52 5 0 1 52 5 3 05 10 Meters feet 180 0 1 52 5 3 05 10 4 57 1...

Page 68: ...04 m 29 ft 8 in 3 99 m 13 ft 1 in 1 98 m 6 ft 6 in 0 5 m 1 8 in 0 10 m 4 in 1 65 m 5 ft 5 in 3 99 m 13 ft 1 in 0 04 m 1 6 in 5 54 m 18 ft 2 in 2 34 m 7 ft 8 in 1 24 m 4 ft 1 in 2 51 m 8 ft 3 in 1 37...

Page 69: ...in 8 99 m 29 ft 6 in 3 99 m 13 ft 1 in 1 98 m 6 ft 6 in 5 78 66 0 30 m 1 ft 1 24 m 4 ft 1 in 2 34 m 7 ft 8 in 2 49 m 8 ft 2 in 1 37 m 4 ft 6 in 1 12 m 3 ft 8 in 5 51 m 18 ft 1 in 0 04 m 1 6 in 0 10 m...

Page 70: ...3 ft 11 in 1 55 m 1 65 m 61 in 65 in 1 17 m 46 in 0 76 m 30 in 3 20 m 3 32 m 126 in 131 in 76 Figure 32 Dimensions SJ30 AJE 6 27 m 20 ft 7 in 5 11 m 16 ft 9 in 5 11 m 16 ft 9 in 1 55 m 1 65 m 61 in 65...

Page 71: ...m drop bar Spring applied hydraulically released brake Variable speed drive and function controls Pothole protection device Hourmeter Fall protection anchorages Battery warning light Solid rubber non...

Page 72: ...nnual Inspection Record Figure 34 This decal is located on the scissor assembly It must be completed after an annual inspection has been completed Do not use the MEWP if an inspection has not been rec...

Page 73: ...continous Turret tailswing 0 m 0 in Gradeability 35 Ground clearance under axle 0 10 m 4 in Turning Radius Inside left right 1 55 m 1 65 m 61 in 65 in Outside left right 3 20 m 3 33 m 126 in 131 in Ba...

Page 74: ...Standard 20 C 4 F to 40 C 104 F 1421AA_ANSI 7 6 Tire Wheel Specifications SJ30 AJE SJ30 ARJE Tire Size 559 mm x 178 mm 22 0 in x 7 0 in Type Solid Rubber Wheel Nuts Torque 244 Nm 180 ft lb 1422AA_ANSI...

Page 75: ...on the area in direct contact with the floor The floor covering tile carpet etc must be able to withstand more than the indicated values above OUP Overall Uniform Pressure is a measure of the average...

Page 76: ...pressure OUP Base area length x width WARNING Do not use tires other than those specified for this machine Do not mix different types of tires Tires other than those specified can adversely affect st...

Page 77: ...Label legend Safety Red indicates DANGER Safety Orange indicates WARNING Safety Yellow indicates CAUTION Safety Green indicates Emergency Lowering Procedure Safety Blue indicates Safety Information T...

Page 78: ...own 2 Body crushing hazard Warning Body crushing hazard 3 Crushing hazard Warning Crushing hazard 4 Warning Do not alter Do not alter or disable limit switches or other safety devices TM 5 Tie down po...

Page 79: ...nual inspection Ensure that MEWP has received annual inspection prior to operation 9 Lift and tie down points Only use these points for lifting or tying down TM 10 Wheel load Indicates rated wheel loa...

Page 80: ...disengage cap and fasten bolts 6 Brake is now released 7 Remove blocks chocks from wheels and winch tow to desired location 8 Block or chock wheels to prevent MEWP from rolling 9 Re engage brake by pe...

Page 81: ...position to enable base control console or platform position to enable platform control console Select jib rotation switch to rotate jib to the left or right Select jib up down switch to move jib up o...

Page 82: ...vary may not be as shown 15 Emergency lowering procedure Refer to operating manual 1 Pull out emergency stop button 2 Select base position from key switch 3 Move and hold emergency power switch up or...

Page 83: ...Maintenance support Do not enter the space beneath the work platform or extending structure during maintenance unless a means of structure support is in place Refer to service manual for instructions...

Page 84: ...on Label Pictorial 1 Grease points maintenance Refer to service and maintenance manual for lubricating MEWP 2 Warning Do not alter Do not alter or disable limit switches or other safety devices TM Con...

Page 85: ...tion 8 Labels 8 1 2 Front side 2 1 3 Description Label Pictorial Description Label Pictorial 1 Crushing hazard Warning Crushing hazard 2 Crushing hazard Warning Crushing hazard 3 Skyjack logo Skyjack...

Page 86: ...isconnect power to all circuits Plug in to base to operate any circuit 5 Connect AC supply Connect AC supply here TM 6 Battery charging connection Refer to operating manual Connect AC supply here to c...

Page 87: ...Crushing hazard Warning Crushing hazard 3 Warning Electrical shock Stay away High voltage 48V TM 4 Warning Electrical shock Stay away High voltage TM 5 Warning Do not alter Do not alter or disable li...

Page 88: ...l arrest TM X1 3 IPAF Click It Indicates full body harness awareness 4 Platform capacity Rated work load when operating on level ground Rated work load includes the weight of both personnel and materi...

Page 89: ...each shift Refer to Section 4 4 Operator s Checklist TM 7 Skyjack logo Skyjack 8 Warning California proposition 65 Cancer and Reproductive Harm https www p65warnings ca gov Cancer and Reproductive Ha...

Page 90: ...ly Connect AC supply here TM 11 Manual box Indicates location of operating manual TM 12 Body crushing hazard Warning Body crushing hazard 13 Model number Product Identifier Model number will vary may...

Page 91: ...er Do not alter or disable limit switches or other safety devices TM 2 Footswitch enable on off Depress and hold footswitch to enable platform function TM 3 Crushing hazard Warning Crushing hazard 4 W...

Page 92: ...elect horn pushbutton to sound horn Push emergency stop button to disable controls 3 Emergency lowering procedure Refer to operating manual 1 Pull out emergency stop button 2 Depress and hold footswit...

Page 93: ...oom extend retract switch to extend or retract fly boom Select jib rotation switch to rotate jib to the left or right Select platform leveling override switch to tilt platform up or down Select riser...

Page 94: ...tifier Model number will vary may not be as shown 2 Body crushing hazard Warning Body crushing hazard 3 Crushing hazard Warning Crushing hazard 4 Warning Do not alter Do not alter or disable limit swi...

Page 95: ...ng or tying down TM 7 Wheel load Indicates rated wheel load Wheel load will vary over different MEWPs 8 Wheel specifications Refer to manual for wheel type offset pressure and torque 9 Caution tape st...

Page 96: ...sengage cap and fasten bolts 6 Brake is now released 7 Remove blocks chocks from wheels and winch tow to desired location 8 Block or chock wheels to prevent MEWP from rolling 9 Re engage brake by perf...

Page 97: ...ter the space beneath the work platform or extending structure during maintenance unless a means of structure support is in place Refer to service manual for instructions regarding machine power isola...

Page 98: ...Label Pictorial 1 Hydraulic oil Replace hydraulic fluid with approved type see service manual 2 Hydraulic oil level Indicates minimum maximum oil level HIGH MAX LOW MIN TM Motor Hydraulic compartment...

Page 99: ...30 ARJE 213213AAA SJ30 AJE SJ30 ARJE Labels Section 8 Labels Description Label Pictorial 1 Skyjack logo Skyjack 2 Caution tape stripe 8 1 6 Rear side 1 2 T o o r d e r g o t o D i s c o u n t E q u i...

Page 100: ...m to the riser travel in a straight vertical line Movement in a true vertical manner without drifting forward or back reduces the amount of repositioning the operator needs to do in order to stay clos...

Page 101: ...Cancer and Reproductive Harm https www p65warnings ca gov WARNING T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 102: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 103: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...