Skyjack SJ40 T+, Operation Manual

Page 1: ...OPERATION MANUAL SJ40 T SJ45 T SJ61 T SJ66 T TELESCOPIC BOOMS 213201ACA February 2021 ANSI CSA ...

Page 2: ...s SJ40 T SJ45 T A400 000 001 A400 000 262 SJ61 T SJ66 T A401 000 001 Above Original instructions in English Please refer to the website www skyjack com for contact information other Serial Numbers most re cent Technical Manuals and USB software ...

Page 3: ...NING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT IMPORTANT indicates a procedure essential for safe operation and which if not followed may result in a mal...

Page 4: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 4 Notes ...

Page 5: ...y 16 1 4 1 Operator 16 1 4 2 Maintenance and inspection schedule 16 1 4 3 Owner 16 Section 2 General Safety Precautions 17 2 1 Electrocution hazards 17 2 1 1 Minimum distance from electrical conductors 17 2 2 Safety instructions 18 2 3 Fall protection 21 2 4 Worksite inspection 21 Section 3 Familiarization 23 3 1 Overview of the MEWP 24 3 2 Manual storage box 25 3 3 Control functions 25 3 3 1 Main...

Page 6: ...ons Before Operation 41 4 1 Operator s responsibility 41 4 2 Visual and daily maintenance inspections 42 4 2 1 Labels 42 4 2 2 Electrical 42 4 2 3 Limit switches 42 4 2 4 Hydraulic 42 4 2 5 Engine compartment 43 4 2 6 Control compartment 45 4 2 7 Base 46 4 2 8 Platform assembly 48 4 2 9 Boom assembly 49 4 2 10 Optional equipment 50 4 3 Function tests 51 4 3 1 Do a test of the main power disconnect...

Page 7: ... platform with the base control console 66 5 3 Rotate the turret with the base control console 66 5 4 Move the jib up and down with the base control console 66 5 5 Raise or lower the main boom with the base control console 66 5 6 Extend or retract the boom with the base control console 66 5 7 Make the platform level with the base control console 67 5 8 Operate with the emergency power switch at th...

Page 8: ...ylinder optional equipment 78 6 6 Move the MEWP for transport 79 6 6 1 Lock the turret 79 6 6 2 Hoist the MEWP 80 6 6 3 Tie down the MEWP 82 Section 7 Technical Diagrams and Specifications 83 7 1 Technical diagrams 84 7 1 1 Reach diagram SJ40 T 84 7 1 2 Reach diagram SJ45 T 84 7 1 3 Reach diagram SJ61 T 85 7 1 4 Reach diagram SJ66 T 85 7 1 5 Dimensions SJ40 T 86 7 1 6 Dimensions SJ45 T 88 7 1 7 Di...

Page 9: ...s 101 8 1 SJ40 T SJ45 T SJ61 T SJ66 T Labels 102 8 1 1 Engine side 102 8 1 2 Front side 107 8 1 3 Control side 108 8 1 4 Platform 113 8 1 5 Control compartment 115 8 1 6 Rear side 119 8 1 7 Platform control console 122 Section 9 Unique Skyjack Features 127 ...

Page 10: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 10 Notes ...

Page 11: ...uding the MEWP limitations and the responsibilities of the operator for the operation applicable maintenance and safety instructions 2 The safety panel label on the platform the labels on the MEWP and the attachments Compare the labels on the MEWP with the labels in this manual Immediately replace any labels that are damaged or missing Only trained and authorized personnel shall be permitted to op...

Page 12: ...ed 1 1 9 Scope of this manual 1 This manual applies to the ANSI SAIA and CSA versions of the Telescopic Boom Lift series For a list of applicable models refer to Section 7 2 Equipment identified with ANSI meets the ANSI SAIA A92 20 2018 standard Equipment identified with CSA meets the CSA B354 6 2017 standard ...

Page 13: ... side of the turret which has these parts Engine Hydraulic pumps Battery Swing drive A compartment on the left side of the turret which has these parts Base control console Emergency lowering system at the base control console Hydraulic manifolds Function valves Hydraulic tank Fuel tank 3 Boom The boom assembly has these parts A main boom A mid boom A fly boom A jib boom 4 Platform The platform ha...

Page 14: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 14 Notes ...

Page 15: ... number nameplate 1 is located at the front side of the MEWP It contains this information Model number Type Group Serial number High capacity zone and low capacity zone Capacity and maximum number of persons Maximum work platform height Maximum wind speed Maximum manual force MEWP weight Voltage Maximum incline System pressure Model year Year of manufacture 1 ...

Page 16: ...onents for the MEWP NOTE Refer to the Skyjack web site www skyjack com for machine registration and the latest service bulletins before you do frequent periodic or annual inspections 1 4 3 Owner The owner is responsible for maintenance inspections and repairs Refer to the service manual for the recommended maintenance and inspection areas and intervals Keep a record of the annual inspection on the...

Page 17: ...ical conductors Follow Section 2 1 1 for the minimum distance to keep between all parts of the MEWP occupants or tools and the electrical conductors Consider MEWP movement and electrical line sway in minimum distance calculation If you need to work nearer than 3 m 10 ft stop and apply control measures as determined by a qualified person with respect to electrical transmission and distribution Obey...

Page 18: ...he left side of the MEWP when leaving the MEWP unattended to prevent unauthorized use DO NOT wear jewelry or loose clothing that could become caught or entangled DO NOT allow the entanglement of ropes cables or hoses with the MEWP adjacent structures or objects Prevent falling from the platform Always keep a firm footing on the platform floor when working thereon Do not climb on the toe board mid ...

Page 19: ...even surface DO NOT raise the platform if it is not on a firm level surface DO NOT ascend or descend grades greater than the maximum inclines listed in Section 7 4 Ascending or descending slopes must only be done when fully lowered DO NOT operate a MEWP that has ladders scaffolding or other devices on it to increase the platform size or work height DO NOT exceed the maximum side force on the platf...

Page 20: ...ad unevenly DO NOT use the MEWP under the influence of alcohol or drugs or if the operator s performance is impaired by a medical condition the influence of prescription or over the counter drugs or fatigue DO NOT use the MEWP if it does not function correctly or if any parts are damaged or worn DO NOT leave the MEWP unattended with the key in the key switch DO NOT position the MEWP against anothe...

Page 21: ... which is when two hands and one foot or one hand and two feet are in contact with the MEWP or the ground at all times Face the MEWP when entering or exiting the platform 2 4 Worksite inspection Make sure the operating environment ambient temperature Electromagnetic Compatibility EMC and Hazardous Location Rating locations with potentially flammable gases explosive gases or particles are appropria...

Page 22: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 22 Notes ...

Page 23: ...rious injury WARNING It is the responsibility of the operator to fully understand and follow all instructions and warnings contained in this operation manual and on the MEWP If you do not obey there is a risk of death or serious injury Read and fully understand the operation manual all the warnings and the instruction labels refer to Section 8 on the MEWP Do these tasks before the operation 1 Work...

Page 24: ...Overview of the MEWP Emergency lowering switch Footswitch Base control console Manual storage box Main power disconnect switch Drive bypass valve Brake auto reset valve plunger Brake auto reset valve plunger Secondary guarding electrical SGE Turret transportation lock Brake hand pump Platform control console ...

Page 25: ...h Refer to Section 3 1 for the location of the main power disconnect switch 1 1 Main power disconnect This switch disconnects power to all control circuits when it is in the off position The switch must be in the on position to operate the MEWP The switch must be in the off position when you transport the MEWP or put it in storage 3 3 2 Footswitch Refer to Section 3 1 for the location of the foots...

Page 26: ...or tilt down function of the platform 7 6 Jib up down This switch controls the up or down movement of the jib 7 7 Boom extend retract This switch controls the extension or retraction of the boom 7 8 Main boom raise lower This switch controls the raise or lower function of the main boom 9 Emergency stop This button disconnects power to the control circuit and stops the engine Pull to connect the po...

Page 27: ...ction enable emergency power In the start position this switch starts the engine In the function enable position this switch lets the base control functions operate The engine speed increases when the function enable position is selected In the emergency power unit position with the engine off this switch lets the base control functions operate with the emergency power unit WARNING Do not operate ...

Page 28: ...e control or engine functions A B C D E F A Footswitch This light illuminates when the footswitch is pressed A 7 second anti tiedown feature prevents the footswitch operation when the operator presses it for 7 seconds without the activation of a function B Chassis tilt This light illuminates when the MEWP chassis is at an inclination that activates the tilt switch At this inclination an alarm will...

Page 29: ...hen released engages the differential lock and turns the differential light on When this switch is pulled back and then released it disengages the differential lock and turns the differential light off 7 12 Jib up down This switch controls the up or down movement of the jib 7 13 Boom extend retract This switch controls the extension or retraction of the boom 7 14 Function Speed Adjuster This varia...

Page 30: ...n boom and the left or right rotation of the turret 7 22 Capacity derate switch This switch controls the platform capacity This switch derates the platform capacity to adapt to specified attachments Refer to Section 5 23 Section 5 24 for operation Section 7 for specifications and Section 8 for platform capacity label 7 23 Capacity derate light This light illuminates when the capacity derate switch...

Page 31: ...P configuration lowered travel position elevated travel position Chassis tilt Platform load Boom position high low capacity The MEWP is in the lowered travel position if it is in ALL of the positions shown in Figure 01 The MEWP is in the elevated travel position if it is in ANY of the positions shown in Figure 02 96 2 5 cm 1 in Figure 01 Lowered travel position 96 2 5 cm 1 in Figure 02 Elevated tr...

Page 32: ...r Platform Emergency Power Base Lowered travel position tilted Disabled Disabled No restriction Enabled Enabled In lowered travel position tilted moving into elevated travel position at the limits of the lowered travel position Enabled Enabled Boom Extension Boom Up Enabled Enabled Elevated travel position tilted Enabled Enabled Drive disabled Enabled Enabled 1952AA NOTE If you reset power to the ...

Page 33: ...Length B Low Capacity Zone Length C SJ40 T 60 9 80 m 32 ft 2 13 m 7 ft SJ45 T 60 11 57 m 38 ft 2 13 m 7 ft SJ61 T 60 14 26 m 47 ft 3 35 m 11 ft SJ66 T 60 16 02 m 53 ft 3 35 m 11 ft Figure 03 High and low capacity zones D Model SJ40 T SJ45 T SJ61 T SJ66 T D 2 51 m 8 ft 2 51 m 8 ft 5 63 m 18 ft 5 63 m 18 ft Figure 04 Boom extension into the low capacity zone 3 4 7 Overload status Mode Condition Indi...

Page 34: ...n front of the platform control console When you apply pressure to the sensor bar it stops all functions 7 2 Reset This button is on the top left corner of the platform control console It illuminates when you apply pressure to the sensor bar for more than 1 second When you press this button it stops the audible visual alarm 7 3 Audible visual alarm This alarm is on the bottom of the platform contr...

Page 35: ...tank in the control compartment 3 4 12 Motion alarm This alarm makes a sound when you operate any boom or drive function On MEWPs with certain options a flashing amber light accompanies this alarm 3 4 13 Differential lock switch This switch is on the platform control console The differential lock system gives equal drive to each wheel regardless of the terrain which gives the wheels more traction ...

Page 36: ...latform The outlet is on the right side of the platform control console and the plug is adjacent to the hydraulic tank in the control compartment 3 5 2 Flashing amber light The flashing amber light is on top of the turret of the MEWP 1 Figure 08 Flashing amber light 7 1 Flashing amber light This light flashes when you operate a boom function It operates with the motion alarm 3 5 3 Welder The welde...

Page 37: ...form railings with lock pins 1 2 7 1 Tray The tray holds tools 7 2 Lock pins The lock pins secure the tray to the railings 3 5 6 Glazier The glazier tray attaches to the kickplate of the platform Refer to the glazier operation manual for the correct operation and maintenance 3 2 4 1 7 1 Strap The strap holds the panel in position 7 2 Foam Support The foam support gives protection to the panel 7 3 ...

Page 38: ...ontrol function does not have an effect on emergency lowering secondary guarding electrical load sensing the horn and when you lower the platform These functions are always available The access control unit does not allow the engine to operate without an approved code or card IMPORTANT The owner is responsible to supply PIN codes or Smart ID cards for MEWPs that have the access control function Sk...

Page 39: ...u push an incorrect button when you enter the PIN code push the Cancel button to start again With the Smart ID Card 1 Put the card in front of the reader 2 A beep identifies that the reader read the card Result The green light identifies an approved ID Start the operation IMPORTANT If the set time of the access control unit expires enter the PIN code or tap the Smart ID card again If there is a fa...

Page 40: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 40 Notes ...

Page 41: ...f death or serious injury 2 Function tests refer to Section 4 3 Refer to Section 4 4 for a checklist of the inspection items WARNING If the MEWP is damaged or has been modified from the initial factory delivered condition without permission from Skyjack lock and tag the MEWP Remove the MEWP from service If you do not obey there is a risk of death or serious injury Repairs to the MEWP are tasks onl...

Page 42: ...mage NOTE When you do the visual and daily maintenance inspections make sure you do an inspection of the limit switches electrical components and hydraulic components 4 2 1 Labels Refer to Section 8 in this manual for the labels Make sure all the labels are in the correct location are in good condition and you can read them 4 2 2 Electrical Do a check on these areas for chafed corroded and loose w...

Page 43: ...tery acid touches you immediately flush the area with cold water and get medical aid 1 Do an inspection of the battery case for damage 2 Make sure all the battery connections are tight 3 If applicable check the battery fluid levels If the plates do not have a minimum 13 mm 1 2 inch of solution above them add distilled or demineralized water WARNING Only use original or manufacturer approved parts ...

Page 44: ...NG Burn hazard Do not touch hot engine components without the correct PPE Let the engine cool before you do an inspection or servicing If you do not obey there is a risk of death or serious injury Make sure there are no loose or missing parts Make sure there is no visible damage to the engine and engine pivot tray Make sure that the engine is correctly attached to the pivot tray Engine oil level U...

Page 45: ... to the service manual for the recommended oil type 3 Hydraulic return filter Make sure the filter element is attached and tight Make sure there is no visible damage or hydraulic leaks 4 Manifolds Make sure all fittings and hoses are correctly tightened Make sure there is no indication of hydraulic leakage Make sure there are no loose wires or missing fasteners 5 Emergency power unit Make sure the...

Page 46: ...the turret transportation lock is unlocked Make sure there are no loose or missing parts Make sure there is no visible damage Axles Make sure the front 2 and rear 3 drive axles are correctly attached Make sure there are no loose or missing parts Make sure all the fittings and hose connections are tight Make sure there is no sign of hydraulic leakage 4 Tie rod Make sure there are no loose or missin...

Page 47: ... sure there is no visible damage Refer to Section 7 6 for wheel tire specifications WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP Do not mix different types of tires or use tires that are not in good condition Only replace the tires with the same types that are approved by Skyjack The use of other tires can make the MEWP less stable If you do not obey there is ...

Page 48: ...ate correctly 3 Fall protection anchorages Make sure that the fall protection anchorages are correctly installed Make sure there is no visible damage 4 Footswitch Make sure the footswitch is in good working order and has not been tampered with disabled or blocked 5 MEWP floor Make sure the MEWP floor is solid and there is no visible damage 6 AC power socket Make sure that the socket is free of dir...

Page 49: ...htened and there is no sign of hydraulic leakage 4 Cable Track There are no loose or missing parts and there is no visible damage 5 Cylinders Make sure the cylinders are correctly installed Make sure there is no indication of leaks or damage 6 Wear pads All fasteners are correctly tightened There are no loose or missing parts and there is no visible damage to the wear pads 7 Boom There are no loos...

Page 50: ...e are no loose or missing parts and there is no visible damage There are no loose wires or missing fasteners 4 Cold or arctic weather package The heater plugs are correctly attached with no visible damage There is no sign of engine oil leakage 5 Tool tray The tray is correctly attached with lock pins and there is no visible damage 6 Glazier There are no loose or missing parts and there is no visib...

Page 51: ...n Result The MEWP functions do not operate 2 Turn the main power disconnect switch to the on position NOTE Close all cowlings before you continue on to the next test 4 3 2 Do a test of the base keyswitch and the emergency stop button and light 1 On the platform control console pull the emergency stop button 2 For dual fuel engines move the fuel switch to the gasoline position or liquid propane gas...

Page 52: ... platform switch Result All the boom and platform functions do not operate 2 Hold the start function enable emergency power switch in the function enable position and operate each boom and platform function Result The engine speed increases from idle to intermediate All the boom and platform functions operate as selected 4 3 4 Do a test of the platform self leveling 1 Lower the boom to the stowed ...

Page 53: ...o signs of deformation 5 Fully retract and lower the boom 4 3 6 Do a test of the emergency power unit 1 On the base control console push the emergency stop button to turn the engine off 2 On the platform control console push the emergency stop button CAUTION Do not operate more than one function at a time when you use the emergency power If you do so it will overload the 12 volt emergency pump mot...

Page 54: ...ole try to operate each boom and platform switch while you hold the start function enable emergency power switch in the function enable position Result All the boom and platform functions do not operate 9 Push the emergency stop button to turn the engine off 10 Pull the emergency stop button 4 3 8 Do a test of the positive air shut off switch optional equipment CAUTION Do not do this function test...

Page 55: ...ached to the designated location in the platform If you do not obey there is a risk of death or serious injury WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not lower the platform unless the area below is clear of personnel and obstructions If you do not obey there is a risk of death or serious injury 4 Make sure the engine is on 5 ...

Page 56: ...on Result The MEWP functions do not operate NOTE A 7 second anti tiedown feature prevents the footswitch operation when the operator presses it for 7 seconds without the activation of a function 8 Press and hold the footswitch and do a test of all the boom and platform functions with the engine on Result All MEWP functions operate 4 3 12 Do a test of the platform capacity zone indicator lights 1 M...

Page 57: ...r the bar is released The engine stops after 1 second The reset button illuminates 7 Press the reset button Result The audible visual alarm and reset button light go off 8 Start the engine 9 Operate a drive function in the high torque mode 10 Press the sensor bar for less than 1 second and then release it Result The function will stop while the bar is pressed and the function will continue when th...

Page 58: ...t the on position from the engine start on off switch Result The platform control console is enabled 4 Select the start position from the engine start on off switch to start the engine 4 3 15 Do a test of the emergency power unit CAUTION Do not operate more than one function at a time when you use the emergency power If you do so it will overload the 12 volt emergency pump motor NOTE To conserve t...

Page 59: ...e drive steer controller handle 13 until the MEWP starts to move Then release the handle so that it goes back to the center position Result The MEWP moves in the forward direction and then stops 5 Slowly pull the drive steer controller handle until the MEWP starts to move Then release the handle so that it goes back to the center position Result The MEWP moves in the opposite direction and then st...

Page 60: ...e MEWP drives slower than when it was in the lowered travel position 5 Lower the main boom to the stowed position 6 Extend the fly boom approximately 30 cm 12 in 7 Slowly move the drive steer controller handle to drive forward and then rearward Result The MEWP drives slower than when it was in the lowered travel position 8 Fully retract the fly boom 4 3 22 Do a test of the differential lock switch...

Page 61: ... of death or serious injury 1 Make sure the MEWP is on a firm level surface 2 Extend the boom 30 cm 12 in Result The steer axle oscillation locks 17 3 Drive one of the steer tires onto a 15 cm 6 in block or curb Result The MEWP chassis tilts 4 Retract the boom Result The steer axle oscillation unlocks 16 The MEWP chassis is now level 4 3 24 Do a test of the wire ropes SJ61 T SJ66 T only 1 Raise th...

Page 62: ... loose damaged or missing components Base control console Hydraulic tank Hydraulic oil level Hydraulic return filter High pressure filter Manifolds Emergency power unit Fuel tank Base Do an inspection for loose damaged or missing components Turret transportation lock Axles Tie rod Oscillating cylinders Wheel tire assembly Turret rotation gear Rotary manifold Platform assembly Do an inspection for ...

Page 63: ...eveling Do a test of the platform capacity zone indicator lights Do a test of the emergency power unit Do a test of the off base platform switch Do a test of the positive air shutoff switch Platform control console Do a test of the emergency stop button and emergency stop light on the platform Do a test of the control module and load sensing module self check Do a test of the footswitch and all th...

Page 64: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 64 Notes ...

Page 65: ...well ventilated area If you do not obey there is a risk of death or serious injury 5 1 Energize the base control console WARNING Fall hazard Use the three points of contact principle when you enter or exit the platform If you do not obey there is a risk of death or serious injury 1 Enter the platform and close the gate or drop bar 2 Pull the emergency stop button on the platform control console 3 ...

Page 66: ...e control console 1 Move and hold the start function enable emergency power switch to the function enable position 2 Move the jib up down switch to the up or down position Release the switch to stop 5 5 Raise or lower the main boom with the base control console IMPORTANT The maximum platform capacity changes with the boom position The indicator lights on the base and platform control consoles show...

Page 67: ...e platform control console without the correct fall protection attached to the designated location in the platform If you do not obey there is a risk of death or serious injury 2 Enter the platform and close the gate or drop bar 3 Attach the body harness lanyards of each occupant to the fall protection anchorage points The fall protection anchorage points are rated for one person per anchorage 4 P...

Page 68: ...ocker switch on top of the drive steer controller handle in one of the two directions to steer Release the switch to stop NOTE The drive and steer functions can be active at the same time 5 12 Move the jib up and down with the platform control console 1 Press and hold the footswitch 2 Move the jib up down switch to the up or down position Release the switch to stop 5 13 Extend or retract the boom ...

Page 69: ... with the platform control console WARNING Before you rotate the turret make sure there are no personnel or obstructions in the path of rotation which includes blind spots If you do not obey there is a risk of death or serious injury 1 Press and hold the footswitch 2 Move and hold the boom turret controller handle to the left or right to rotate the turret clockwise or counterclockwise 3 Move the b...

Page 70: ...rm control console to prevent damage to the warning labels and controls in hostile environments 5 22 Generator optional equipment To start the generator 1 Make sure the engine is on 2 Turn the generator switch to the on position To restore normal operation 3 Turn the generator switch to the off position 5 23 Glazier Tray optional equipment The glazier tray attaches to the kickplate of the platform...

Page 71: ...e does not start after you try to start it multiple times lock and tag the MEWP Remove the MEWP for servicing If you do not obey there is a risk of death or serious injury IMPORTANT Make sure the heater is disconnected before you operate the MEWP NOTE If the MEWP is to be parked for an extended period of time remove the battery and keep it in a warm location NOTE Refer to the cold weather operatio...

Page 72: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 72 Notes ...

Page 73: ... Use the emergency power unit to release the platform from the obstruction refer to Section 3 4 7 WARNING Fall hazard Do not try to free a snagged platform with the base controls until you remove all personnel from the platform If you do not obey there is a risk of death or serious injury 6 1 1 At the base control console 1 Make sure the engine is off 2 Pull the emergency stop button 3 Select the ...

Page 74: ...ey there is a risk of death or serious injury 6 2 1 Platform uphill If the MEWP becomes tilted with the platform uphill refer to Figure 13 follow the steps below to go back to a lowered and retracted position 1 Lower the jib to horizontal if equipped 2 Fully retract the main boom 3 Fully lower the main boom 4 Drive to a firm level surface 6 2 2 Platform downhill If the MEWP becomes tilted with the...

Page 75: ...ind the drive bypass valve on the inboard side of the drive pump Loosen the valve stem item 1 identified with yellow paint Figure 15 90 degrees clockwise to bypass the drive pump 1 Figure 15 Drive bypass valve CAUTION Do not release the brakes before you disengage the drive motor 4 Push the plunger item 1 Figure 16 of the brake auto reset valve on the brake manifold 2 1 Figure 16 Brake manifold NO...

Page 76: ...here are no personnel in the path you plan to travel If you do not obey there is a risk of death serious injury and or MEWP damage WARNING Do not manually disengage the brakes if the MEWP is on a slope If you do not obey there is a risk of death or serious injury WARNING Tip over hazard Disengage the brakes manually before you winch or tow the MEWP If you do not obey there is a risk of death or se...

Page 77: ...bey there is a risk of death or serious injury 6 5 1 Refuel the MEWP with diesel or gasoline IMPORTANT For gasoline engines use unleaded gasoline with an octane rating of 87 or higher For diesel engines use ultra low sulfur diesel Refer to the information on the fuel tank 1 Put all the power connections in the off position This includes the engine 2 Push all the emergency stop buttons and turn the...

Page 78: ...y to the engine 4 Pull the emergency stop button Start the engine and let it stop by itself 5 Move the fuel switch to the liquid propane gas position 6 Start the engine again to make sure the fuel lines are empty 7 Push the emergency stop button 8 Turn the propane tank hose fitting counterclockwise to detach the coupling Disconnect the hose from the empty propane cylinder 9 Pull on the metal clips...

Page 79: ...rial and local safety rules when you move the MEWP for transport Only qualified personnel with authorization must drive the MEWP on to or remove it from a transport vehicle Be sure the vehicle capacity and load equipment hoists chains straps and other related items are sufficient to withstand the maximum MEWP weight Park the transport vehicle on a level surface Use wheel chocks or blocks to preven...

Page 80: ... When you hoist the MEWP the lifting devices must be attached to the designated lift points only Refer to Figure 20 for SJ40 T SJ45 T or Figure 19 for SJ61 T SJ66 T WARNING Use chains with a load capacity sufficient to withstand the MEWP weight Refer to the serial plate of the MEWP for the specified weight 4 Attach the rigging to all four lift points as shown in Figure 20 for SJ40 T SJ45 T or Figu...

Page 81: ...t to rear and side to side Refer to Figure 20 for SJ40 T SJ45 T or Figure 1921 for SJ61 T SJ66 T Vertically the center of gravity is approximately a small distance above the chassis C L 10 0 25m Figure 21 SJ61 T SJ66 T lift points and approximate center of gravity Figure 20 SJ40 T SJ45 T lift points and approximate center of gravity 61 61 X C L X 8 0 2 m TB40 X 4 0 1 m TB45 1 55 m 1 55 m ...

Page 82: ...points to attach the MEWP If you do not obey there is a risk of death or serious injury 6 Tie down the MEWP to the transport surface with the tie down points 7 Put the lower platform mount between the boom end and the platform to prevent side to side movement of the boom Do not use excessive downward force when you secure the boom section 8 Put a block below the platform rotator Carefully lower th...

Page 83: ...SJ40 T SJ45 T SJ61 T SJ66 T 213201ACA 83 Section 7 Technical Diagrams and Specifications ...

Page 84: ... 3 05 10 1 52 5 0 15 24 50 16 76 55 3 05 10 60 2 13m 7ft 13 72 45 12 19 40 10 67 35 9 14 30 7 62 25 6 1 20 4 57 15 3 05 10 1 52 5 0 1 52 5 3 05 10 4 57 15 Meters feet 7 1 2 Reach diagram SJ45 T 1 52 5 13 72 45 12 19 40 10 67 35 9 14 30 7 62 25 6 1 20 4 57 15 3 05 10 1 52 5 0 15 24 50 16 76 55 3 05 10 60 2 13m 7ft 13 72 45 12 19 40 10 67 35 9 14 30 7 62 25 6 1 20 4 57 15 3 05 10 1 52 5 0 1 52 5 3 0...

Page 85: ...4 70 60 3 35m 11ft 13 72 45 12 19 40 10 67 35 9 14 30 7 62 25 6 1 20 4 57 15 3 05 10 1 52 5 0 1 52 5 3 5 10 15 24 50 16 76 55 18 29 60 Meters feet 7 1 4 Reach diagram SJ66 T 60 3 35m 11ft 3 05 10 1 52 5 1 52 5 3 05 10 0 0 3 05 10 1 52 5 1 52 5 3 05 10 4 57 15 4 57 15 6 10 20 7 62 25 9 14 30 10 67 35 12 19 40 13 72 45 15 24 50 16 76 55 18 29 60 19 81 65 4 57 15 6 10 20 7 62 25 9 14 30 10 67 35 12 1...

Page 86: ...ations Technical diagrams 7 1 5 Dimensions SJ40 T 75 C B A D 2 69 m 8 ft 9 75 in 10 34 m 33ft 11 in 14 19 m 46 ft 6 5 in 12 36 m 40 ft 6 5 in 5 93 m 19 ft 5 25 in 7 73 m 25 ft 4 25 in 2 40m 7 ft 10 5 in 2 44 m 8 ft A 0 35 m 13 75 in B 1 11 m 43 in C 1 34 m 52 75 in D 0 27 m 10 75 in ...

Page 87: ...nical diagrams Section 7 Technical Diagrams and Specifications Dimensions SJ40 T continued A B C E D 2 44 m 1 83 m 96 in 72 in 170 A 0 91 m 36 in 1 62 m 64 in C 1 12m 3 ft 8 in B 2 29 m 7 ft 6 in 2 24 m 7 ft 6 in 360 5 18 m 17 ft D 0 27 m E 0 04 m ...

Page 88: ...ions Technical diagrams 7 1 6 Dimensions SJ45 T 75 B C D A 3 61 m 11 ft 10 25 in 12 10 m 39 ft 8 25 in 15 58 m 51 ft 1 5 in 13 75 m 45 ft 1 5 in 7 68 m 25 ft 2 5 in 8 83 m 28 ft 11 5 in 2 40m 7 ft 10 5 in 2 44 m 8 ft A 0 35 m 13 75 in B 1 11 m 43 in C 1 34 m 52 75 in D 0 27 m 10 75 in ...

Page 89: ...agrams and Specifications Dimensions SJ45 T continued 1 60 m 5 ft 3 in 61 63 2 82 m 9 ft 3 in 360 5 18 m 17 ft F E E 0 27 m F 0 04 m 0 17m 1ft 0 65m 2ft 1 11m 4ft B A C D 2 44 m 1 83 m 96 in 72 in 175 A 0 91 m 36 in 1 62 m 64 in C 1 12m 3 ft 8 in B 2 29 m 7 ft 6 in D 2 24 m 7 ft 6 in ...

Page 90: ...s and Specifications Technical diagrams 7 1 7 Dimensions SJ61 T B A 73 C 20 62 m 67 ft 8 in 18 8 m 61 ft 8 in 3 97 m 13 ft 0 25 in 15 62 m 50 ft 3 in 7 16 m 23 ft 6 in 9 24 m 30 ft 3 75 in 0 43 m 17 in 1 11 m 43 in 1 34 m 52 75 in 0 48 m 18 75 in 2 59 m 8 ft 6 in A B C ...

Page 91: ...rams Section 7 Technical Diagrams and Specifications Dimensions SJ61 T continued 0 04 m 1 75 in 0 36 m 14 25 in 0 91 m 36 in 1 11 m 4 ft 1 62 m 64 in 5 05 m 16 ft 7 in 1 33 m 4 36 ft 1 93 m 6 ft 4 in 1 83 m 2 44 m 72 in 96 in 170 360 0 65 m 2 ft 0 17 m 1 ft ...

Page 92: ...ations Technical diagrams 7 1 8 Dimensions SJ66 T B A 73 C 22 02 m 72 ft 3 in 20 19 m 66 ft 3 in 4 9 m 16 ft 1 in 17 38 m 57 ft 0 25 in 8 91 m 29 ft 3 in 11 63 m 38 ft 2 in 10 40 m 34 ft 1 5 in 2 44 m 8 ft 0 43 m 17 in 1 11 m 44 in 1 35 m 53 in 0 27 m 10 75 in 2 59 m 8 ft 6 in A B C ...

Page 93: ...Diagrams and Specifications Dimensions SJ66 T continued 61 360 63 170 1 11m 4 ft 0 65 m 2 ft 0 17 m 1 ft 1 60 m 63 in 2 44 m 8 ft 1 93 m 6 ft 4 in 5 05 m 16 ft 4 in 1 33 m 4 ft 6 5 in 2 81 m 9 ft 2 5 in 1 62 m in 2 44 m 1 83 m 96 in 72 in 0 91 m 36 in 0 36 m 14 25 in 0 06 m 2 5 in ...

Page 94: ...ual brake release Operator horn Motion alarm Oscillating axle steer Platform controls Tri entry drop bar Spring applied hydraulically released brake system Variable speed drive and function controls Operator engaged differential lock Dual capacity rating SGE Optional Equipment Side entry spring hinged gate Welder package with generator Oil cooler included with generators Generator Cold weather sta...

Page 95: ...ions 7 3 Owner s annual inspection record Inspection Date Inspector Signature IMPORTANT The owner s annual inspection record is on the cowling of the control compartment It must be filled out after an annual inspection has been completed Do not use the MEWP if an inspection has not been recorded in the last 13 months ...

Page 96: ...e 90 110 sec Platform Rotate 5 9 sec Driving Speeds Travel Speed Lowered Travel Position 7 2 km h 4 5 mph Travel Speed Elevated Travel Position 0 58 km h 0 36 mph 1884AC Model SJ40 T SJ45 T Platform Size Total Platform Length Outside 2 44 m 96 in 1 83 m 72 in Total Platform Depth Outside 0 91 m 36 in Height Working 14 19 m 46 ft 6 5 in 15 58 m 51 ft 1 5 in Platform Elevated 12 36 m 40 ft 6 5 in 13...

Page 97: ... sec Platform Rotate 5 9 sec Driving Speeds Travel Speed Lowered Travel Position 7 2 km h 4 5 mph Travel Speed Elevated Travel Position 0 8 km h 0 5 mph 1883AC Model SJ61 T SJ66 T Platform Size Total Platform Length Outside 2 44 m 96 in 1 83 m 72 in Total Platform Depth Outside 0 91 m 36 in Height Working 20 62 m 67 ft 8 in 22 02 m 72 ft 3 in Platform Elevated 18 80 m 61 ft 8 in 20 19 m 66 ft 3 in...

Page 98: ...in 10 393 2 Nm 290 ft lb Solid 25 4 cm x 76 2 cm 10 in x 30 in SJ61 T SJ66 T Foam 38 1 cm x 49 5 cm 15 in x 19 5 in 16 393 2 Nm 290 ft lb 1886AB Tire Type Size Ply Rating Wheel Nut Torque SJ40 T and SJ45 T Foam 30 5 cm X 41 9 cm 12 in x 16 5 in 10 or 12 393 2 Nm 290 ft lb Solid 25 4 cm x 76 2 cm 10 in x 30 in 393 2 Nm 290 ft lb SJ61 T and SJ66 T Foam 38 1 cm x 49 5 cm 15 in x 19 5 in 16 393 2 Nm 2...

Page 99: ...anual side force Wind rating 12 5 m s 28 mph Tilt cutout setting side to side x front to back 5 degrees x 5 degrees 2089AB NOTE Refer to Section 3 for the capacity derate switch operation SJ45 T SJ61 T SJ66 T Regular Platform Capacity Derated Platform Capacity High capacity zone 454 kg 1000 lb 454 kg 1000 lb 3 persons maximum number of personnel 1 person maximum number of personnel 400 N 90 lbf ma...

Page 100: ... Platform loaded to capacity with options attachments Wheel Load is the weight that can be experienced on one wheel Note This is more than 25 of the machine weight due to possible weight distribution over the machine and platform LCP Local Concentrated Pressure is a measure of how hard the MEWP presses on the area in direct contact with the floor tire OFL Overall Floor Load Pressure is a measure o...

Page 101: ...SJ40 T SJ45 T SJ61 T SJ66 T 213201ACA 101 Section 8 Labels Figure 24 Label legend Red DANGER Orange WARNING Yellow CAUTION Green Emergency lowering procedure Blue Safety information ...

Page 102: ...tion Label Pictorial 1 Warning crush hazard 2 Do not alter Do not tamper with or disable the limit switches or other safety devices TM 3 Model number Product identifier The model number can be different from the one you see 4 Skyjack logo 8 1 SJ40 T SJ45 T SJ61 T SJ66 T Labels 8 1 1 Engine side 1 4 3 2 ...

Page 103: ...scription Label Pictorial 5 Warning body crush hazard 6 Lift and tie down points Only use these points to lift or tie down the MEWP TM 7 Wheel load Shows the maximum load applied to the ground by the specified wheel Each model has different wheel loads TM kg lb Engine side continued 5 5 5 6 7 7 6 ...

Page 104: ...ir filled tires Use approved matched tires only Refer to Section 7 TM PSI BAR 9 Wheel specifications Refer to the service manual for the wheel type offset pressure and torque 10 Tie down points Only use these points to tie down the MEWP 11 Caution tape stripe 12 Lift points Only use these points for lifting Engine side continued 11 12 11 11 9 10 9 8 8 ...

Page 105: ...ot tamper with or disable the limit switches or other safety devices TM 3 Warning maintenance support Do not enter the space below the work platform or extending structure during maintenance unless a support structure is in position Refer to the service manual for the instructions on machine power isolation and structure support during maintenance TM 4 QR code This code gives you fast access to th...

Page 106: ...the brake auto reset valve 7 Continuously push and release the knob of the hand pump until firm resistance is felt or until the pressure gauge optional equipment shows 300 430 psi 2068 2965 kPa The brake is now released to permit wheel rolling 8 Remove the chocks or blocks from the wheels and winch or tow the MEWP to the necessary location 9 Use wheel chocks or blocks at the front of the wheels an...

Page 107: ...ANSI SAIA A92 20 2018 and CAN CSA B354 6 17 Mobile Elevating Work Platform Made in Canada Model number Type Group Serial number zone Low capacity Capacity and maximum number of persons zone Capacity and maximum number of persons High capacity Max drive height Max platform height Max wind speed Max manual force Max drive height Max platform height Max wind speed Max manual force Machine weight Volt...

Page 108: ...cription Label Pictorial 1 Skyjack logo 2 Diesel Only use ultra low sulfur diesel OR Unleaded fuel Only use unleaded gasoline 3 Do not smoke Do not smoke near this location TM 4 Model number Product identifier The model number can be different from the one you see 8 1 3 Control side 4 1 3 3 1 4 2 4 ...

Page 109: ...61 T SJ66 T Labels Section 8 Labels Description Label Pictorial 5 Warning body crush hazard 6 Warning crush hazard 7 Lift and tie down points Only use these points to lift or tie down the MEWP TM 8 Caution tape stripe Control side continued 8 8 5 8 5 7 5 7 6 5 ...

Page 110: ...the maximum load applied to the ground by the specified wheel Each model has different wheel loads TM kg lb 11 Wheel specifications Refer to the service manual for the wheel type offset pressure and torque 12 Warning annual inspection Refer to the operation manual Make sure the annual and daily inspections are done 13 Annual inspection Make sure the MEWP has received an annual inspection before op...

Page 111: ...rn the off base platform key switch to the base position 3 Select the emergency power position from the start function enable emergency power switch and operate the necessary boom function to lower the platform TM 1 3 2 15 Emergency lowering identification 16 Tie down points Only use these points to tie down the MEWP TM 17 Elevate Trackunit optional This MEWP has added functionality TM Control sid...

Page 112: ...y open the fuel cap to prevent fuel spray from the fuel tank 19 Lift points Only use these points for lifting 20 Propane dual fuel Identifies the propane tank location PROPANE 21 LPG fuel duel fuel Use liquid propane gas LPG only in the propane tank 22 QR code This code gives you fast access to the MEWP documentation and the live MEWP data supplied by ELEVATE telematics optional equipment S N 22 ...

Page 113: ...e operation manual Do the visual inspections and function tests before you start each work shift Refer to Section 4 4 TM 3 No insulation This MEWP is not electrically insulated and does not provide protection from contact with or proximity to energized electrical conductors Follow Section 2 1 1 for the minimum distance to keep between all parts of the MEWP occupants or tools and the electrical con...

Page 114: ...imum number of persons Load the platform evenly The maximum platform capacity changes with the boom position and when the derate switch is on The indicator lights on the base and platform control consoles show if the platform is in the high or low capacity zone Horizontal load rating Do not apply more than the specified side load Operate the MEWP when the wind speed which includes wind gusts is le...

Page 115: ... main boom raise lower switch to raise or lower the main boom Select the boom extend retract switch to extend or retract the boom Select the off position to turn the engine off the base position to energize the base controls or the platform position to energize the platform controls Push the emergency stop button to stop the engine and disable the controls Push and hold the start function enable e...

Page 116: ...h the approved type refer to the service manual 4 Hydraulic oil level Shows the minimum and maximum hydraulic oil level HIGH MAX LOW MIN TM 5 Warning maintenance support Do not enter the space below the work platform or extending structure during maintenance unless a support structure is in position Refer to the service manual for the instructions on machine power isolation and structure support d...

Page 117: ...he brake auto reset valve 7 Continuously push and release the knob of the hand pump until firm resistance is felt or until the pressure gauge optional equipment shows 300 430 psi 2068 2965 kPa The brake is now released to permit wheel rolling 8 Remove the chocks or blocks from the wheels and winch or tow the MEWP to the necessary location 9 Use wheel chocks or blocks at the front of the wheels and...

Page 118: ...e fuel cap Refer to the operation manual Slowly open the fuel cap to prevent fuel spray from the fuel tank 9 AC power plug Connect the AC supply here TM 10 Positive air shut off optional equipment Select the positive air shut off switch to stop the air supply to the engine 11 LPG fuel duel fuel Use liquid propane gas LPG only in the propane tank Control compartment continued 9 10 7 11 8 ...

Page 119: ...he weight of personnel and materials and the maximum number of persons in each configuration Do not exceed the total weight or maximum number of persons Load the platform evenly The maximum platform capacity changes with the boom position and when the derate switch is on The indicator lights on the base and platform control consoles show if the platform is in the high or low capacity zone Horizont...

Page 120: ... Pictorial 4 Manual storage box Shows the location of the operation manual TM 5 Hazard identification Read and understand the specified hazards with this MEWP before operation Refer to Section 2 TM 6 Model number Product identifier The model number can be different from the one you see Rear side continued 5 4 6 ...

Page 121: ...lick It Wear a full body harness with a short lanyard in boom type platforms 8 Skyjack logo 9 4x4 optional Product identifier 4 wheel drive 10 Warning California proposition 65 Cancer and reproductive harm https www p65warnings ca gov Cancer and Reproductive Harm https www p65warnings ca gov WARNING 11 Caution tape stripe Rear side continued ...

Page 122: ... generator on off switch to turn the generator on or off 2 Horn emergency stop Push the horn button to make a sound like a car horn Push the emergency stop button to stop the engine and disable the controls TM 3 Emergency power unit engine controls Select the emergency power switch to enable the emergency power unit Select low torque high speed or high torque low speed with the torque switch Selec...

Page 123: ...ring procedure Refer to the operation manual 1 Select the on position from the engine start on off switch press and hold the footswitch and select the emergency power 2 Operate the necessary boom function to lower the platform 1 2 6 Boom turret controller Push and hold the boom turret controller to rotate the turret to the left or right Push and hold the boom turret controller to raise or lower th...

Page 124: ... boom Select the jib up down switch to move the jib up or down Select the riser raise lower controller to raise or lower the riser 1 3 4 STOP 2 9 Capacity derate switch This switch controls the platform capacity This switch derates the platform capacity to adapt to specified attachments Select up for derated platform capacity and select down for full platform capacity TM 10 Capacity derate light T...

Page 125: ...tion Label Pictorial 1 Warning crush hazard 2 AC power plug Connect the AC supply here TM 3 Do not alter Do not tamper with or disable the limit switches or other safety devices TM 4 Footswitch enable on off Press and hold the footswitch to enable the platform functions TM Platform railings 3 4 1 2 1 1 ...

Page 126: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 126 Notes ...

Page 127: ...roller handle s movement At the heart of every Skyjack machine is our proven and simplistic control system Skyjack s color coded and numbered wiring system make our machines the easiest to troubleshoot and repair translating into less maintenance and lower costs for our customers The control system on Skyjack s Full Size Rough Terrain Scissor Lifts pairs the simplistic reliability of the color cod...

Page 128: ...213201ACA SJ40 T SJ45 T SJ61 T SJ66 T 128 Notes ...

Page 129: ...Cancer and Reproductive Harm https www p65warnings ca gov WARNING ...

Page 130: ...www skyjack com ...