Skyjack SJIII Compact 3215, Maintenance & Parts Manual

Page 1: ...Swenson Ave St Charles IL 60174 FAX630262 0006 For Parts in North America and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Ser...

Page 2: ...Parts Manual Soft Metric April 2007 July 2007 3220 4620 4626 4632 4830 32 6826 75636 to 75664 75 000 001 ABOVE 6832 83109 to 83311 80 000 001 ABOVE 3220M M600 000 to M600546 M60 000 001 to M60 000 10...

Page 3: ...Operator Safety Reminders 3 Electrocution Hazard 3 Safety Precautions 4 Section 2 List of Tables Table of Contents 1 Section 3 System Component Identification and Schematics Operation Table of Content...

Page 4: ...R DANGER nd cates an mm nently hazardous s tuat on wh ch f not avo ded w ll result n death or ser ous njury WARNING WARNING nd cates a potent ally hazardous s tuat on wh ch f not avo ded could result...

Page 5: ...hould be read and understood before any attempt is made to service the machine The updated copy of the manuals are found on the company s website www skyjack com Operator The operator must read and co...

Page 6: ...ntified with CE meets the requirements for the European countries i e Machinery Directive 98 37 EC and EMC Directive 89 336 EEC and the corresponding EN standards b CSA Canada and CE Europe Operators...

Page 7: ...t written permission from SKYJACK Electrocution Hazard This aerial platform is not electrically insulated Maintain a Minimum Safe Approach Distance MSAD from energized power lines and parts as listed...

Page 8: ...within the boundaries of the guardrails DO nOT raise the aerial platform in windy or gusty conditions DO nOT increase the lateral surface area of the platform Increasing the area exposed to the wind w...

Page 9: ...b on scissor arm assembly It is prohibited BE awarE of overhead obstructions or other possible hazards around the aerial platform when driving or lifting DO nOT raise the aerial platform while the aer...

Page 10: ...o use three points of contact to enter and exit the platform Enter and exit the platform from the ground only Face the aerial platform when entering or exiting the platform Three points of contact mea...

Page 11: ...tform Capacities Evenly Distributed AS 10 Table 2 3c Maximum Platform Capacities Evenly Distributed CE 11 Table 2 4a Floor Loading Pressure ANSI CSA 12 Table 2 4b Floor Loading Pressure AS 14 Table 2...

Page 12: ...ec Lower Time Rated Load 24 sec 29 sec 29 sec 42 sec 2 4 mph 3 9 km h 0 64 mph 0 66 mph 1 km h 1 1 km h 1 2 mph 1 3 mph 1 9 km h 2 09 km h Gradeability Tires Solid Rubber 60156AI ANSI 1 0 65 mph 2 mph...

Page 13: ...ec 62 sec N A 63 sec Lift Time Rated Load 32 sec 54 sec 59 sec 65 sec 60 sec Lower Time Rated Load 32 sec 32 sec 49 sec 57 sec 51 sec 0 46 mph 0 74 km h Gradeability 60156AI ANSI 2 Height 1 17 m 1 73...

Page 14: ...Load 18 sec 20 sec 27 sec 43 sec Lower Time No Load 32 sec 39 sec 41 sec 52 sec Lift Time Rated Load 23 sec 25 sec 33 sec 56 sec Lower Time Rated Load 24 sec 29 sec 29 sec 42 sec High Travel Speed 3...

Page 15: ...0 m 7 9 m Lift Time No Load 24 sec 48 sec 50 sec N A 58 sec Lower Time No Load 48 sec 45 sec 62 sec N A 63 sec Lift Time Rated Load 32 sec 54 sec 59 sec 65 sec 60 sec Lower Time Rated Load 32 sec 32 s...

Page 16: ...25 sec 33 sec 56 sec Lower Time Rated Load 24 sec 29 sec 29 sec 42 sec 3 9 km h 2 4 mph 1 km h 1 1 km h 0 62 mph 0 68 mph 1 9 km h 2 14 km h 1 18 mph 1 33 mph Gradeability Tires Solid Rubber 60156AJ...

Page 17: ...Load 48 sec 45 sec 62 sec N A 63 sec Lift Time Rated Load 32 sec 54 sec 59 sec 65 sec 60 sec Lower Time Rated Load 32 sec 32 sec 49 sec 57 sec 51 sec 0 74 km h 0 46 mph Gradeability 60156AJ CE 2 High...

Page 18: ...Number ____________________________ Serial Number ____________________________ 9 1 2 3 8 5 6 7 4 As described earlier in this section this decal is located on the scissor assembly It must be completed...

Page 19: ...0 lb 544 kg 136 kg 454 kg 136 kg 850 lb 300 lb 850 lb 300 lb 386 kg 136 kg 386 kg 136 kg 60315AG ANSI 1 Person 3 Persons 1 Person 3 Persons N A 3 Persons 1 Person 3 Persons 1 Person 1 Person 3 Persons...

Page 20: ...ons 136 kg 1 Person 4626 400 12 5 454 kg 3 Persons 136 kg 1 Person 454 kg 3 Persons 136 kg 1 Person 4632 400 12 5 317 kg 2 Persons 113 kg 1 Person 6826 400 12 5 544 kg 3 Persons 136 kg 1 Person 6832 4...

Page 21: ...for wind Beaufort Scale 5 wind speed 8 10 8 m s wind pressure 72 N m 6832 4620 4626 4632 6826 3 Persons 1 Person 3 Persons 1 Person NOTE Overall Capacity Occupants and materials not to exceed rated lo...

Page 22: ...1165 84 579 16 137 6 55 min 5870 2663 2348 1065 82 565 37 125 6 00 max 7070 3207 2829 1283 94 648 11 151 7 24 60354AD ANSI NOTE 3226 6826 6832 MODEL Total Aerial Platform Weight Total Aerial Platform...

Page 23: ...rsely affect stability Therefore replace tires only with the exact original Skyjack approved type Failure to operate with matched approved tires in good condition may result in death or serious injury...

Page 24: ...568 579 16 84 6 55 137 min 2663 5870 1065 2348 565 37 82 6 00 125 max 3207 7070 1283 2829 648 11 94 7 24 151 60354AD AS NOTE 6826 6832 MODEL Total Aerial Platform Weight Total Aerial Platform Load OUP...

Page 25: ...can adversely affect stability Therefore replace tires only with the exact original Skyjack approved type Failure to operate with matched approved tires in good condition may result in death or serio...

Page 26: ...9 16 84 6 55 137 min 2663 5870 1065 2348 565 37 82 6 00 125 max 3207 7070 1283 2829 648 11 94 7 24 151 60354AD CE NOTE 6826 6832 MODEL Total Aerial Platform Weight Total Aerial Platform Load OUP 3219...

Page 27: ...rsely affect stability Therefore replace tires only with the exact original Skyjack approved type Failure to operate with matched approved tires in good condition may result in death or serious injury...

Page 28: ...Platform Emergency Stop A Battery Charger A Test Enable Trigger Switch A Battery A Test Steering A Steer Cylinder Assembly A Test Driving A Wheel Tire Assembly A Test Brakes A Tie Rod Conventionals A...

Page 29: ...st Platform Emergency Stop A Battery A Test Enable Trigger Switch A Steer Cylinder Assembly A Test Steering A Wheel Tire Assembly A Test Driving A Tie Rod Conventionals A Test Brakes A Greasing Points...

Page 30: ...t Platform Emergency Stop A Battery A Test Enable Trigger Switch A Steer Cylinder Assembly A Test Steering A Wheel Tire Assembly A Test Driving A Tie Rod Conventionals A Test Brakes A Greasing Points...

Page 31: ...ce Battery Tray Battery Charger Battery Steer Cylinder Assembly Wheel Tire Assembly Proportional and Main Manifolds Tilt Sensor Emergency Lowering Access Rod If Equipped Lanyard Attachment Anchors Pow...

Page 32: ...Battery Tray Battery Charger Battery Hydraulic Electric Tray Side Hydraulic Tank Hydraulic Oil Hydraulic Pump and Motor Pothole Protection Device Platform Control Console Manual AC Outlet on Platform...

Page 33: ...rical Panel Proportional and Main Manifolds Load Tilt Sensor Emergency Lowering Access Rod If Equipped Hydraulic Electric Side Hydraulic Tank Hydraulic Oil Hydraulic Pump and Motor Pothole Protection...

Page 34: ...List 14 Figure 3 3 2 Operator s Control Box Diagram ANSI CSA No Options 18 Figure 3 3 3 Operator s Control Box Diagram ANSI CSA All Options 19 Figure 3 3 4 Operator s Control Box Diagram ANSI CSA EE...

Page 35: ...LOSED CONTACT SUPPLY B Common GROUND B NORMALLY OPEN CONTACT RELAY NO RELAY FUNCTION 17CR TRANSFER RELAY 21ACR PROPORTIONAL RELAY CE 21CCR PROPORTIONAL RELAY ANSI CSA 28CR TILT SWITCH RELAY ANSI CSA 2...

Page 36: ...switch X Axis x Y Axis Tilt switch X Axis x Y Axis Model Serial Numbers 124138 1 5 x 3 5 117880 2 5 x 4 5 Serial Numbers 124138 1 5 x 3 5 117880 2 5 x 4 5 Serial Numbers 124138 1 5 x 3 5 118058 1 x 2...

Page 37: ...E THROW RELAY PUSH BUTTON FUSE ELECTRIC MOTOR DOUBLE POLE DOUBLE THROW RELAY ROTARY SWITCH CIRCUIT BREAKER HORN TRIPLE POLE DOUBLE THROW RELAY LIMIT SWITCH BATTERY CHARGE INDICATOR EMERGENCY STOP BUTT...

Page 38: ...APPLIED HYDRAULIC RELEASED BRAKE ADJUSTABLE FLOW CONTROL ENGINE FLOW DIVIDER COMBINER BRAKE CYLINDER CHECK VALVE FIXED DISPLACEMENT PUMP COUNTER BALANCE VALVE ROTARY ACTUATOR OIL COOLER THREE POSITIO...

Page 39: ...LINDER Steer C4 120220 2 CYLINDER Brake C5 127100 AR CYLINDER 6 FT Powered extension platform Model 3220 4620 4626 CB1 104133 1 VALVE Counterbalance CMP1 115382 1 VALVE External Compensator If Equippe...

Page 40: ...ted 106587 1 PUMP Hydraulic All Model 4626 4632 except EE rated 129961 1 PUMP Hydraulic All ANSI CSA EE Rated Machines PS1 102863 1 SWITCH Pressure option 113799 1 MANIFOLD BLOCK for machines with Pre...

Page 41: ...3318 713319 to 713364 713365 to 713370 713372 to 713398 713399 to 713403 713404 713405 to 713409 713410 to 713436 713437 to 713441 713442 713443 to 713452 713453 to 713456 713457 to 713466 713467 to 7...

Page 42: ...713318 713319 to 713364 713365 to 713370 713372 to 713398 713399 to 713403 713404 713405 to 713409 713410 to 713436 713437 to 713441 713442 713443 to 713452 713453 to 713456 713457 to 713466 713467 t...

Page 43: ...713279 to 713298 713299 to 713316 713317 to 713318 713319 to 713364 713365 to 713370 713372 to 713398 713399 to 713403 713404 713405 to 713409 713410 to 713436 713437 to 713441 713442 713443 to 713452...

Page 44: ...LVE 3H 18A 2 SPEED VALVE B 2H 18A DIFFERENTIAL VALVE 3H 18A 1 SPEED VALVE A 2H 59B PROPORTIONAL VALVE w BUILT IN COMPENSATOR VALVE MAIN MANIFOLD PROPORTIONAL MANIFOLD REAR DRIVE MANIFOLD 10192AC Figur...

Page 45: ...H 18A 2 103605 1 COIL 24 Volt Speed B 4H 15 128320 1 COIL 24 Volt Reverse drive spool valve 4H 16 128320 1 COIL 24 Volt Forward drive spool valve 4H 23 128320 1 COIL 24 Volt Right steer spool valve 4H...

Page 46: ...H High speed Model 46xx ANSI CSA 133599 1 LIMIT SWITCH High speed Model 46xx CE LS3 122014 1 LIMIT SWITCH End of stroke Option LS4 125887 1 LIMIT SWITCH Pothole protection Battery tray Model 32xx 1258...

Page 47: ...Model 46XX 103141 1 N O CONTACT Base Control Box Enable 103225 1 N C CONTACT Base Control Box Enable ANSI CSA only S11 102853 1 SWITCH Powered extension platform extend retract toggle Option S12 10285...

Page 48: ...SECTION 3 Page 18 SJIII Series The Conventionals 129919 50046AC Figure 3 3 2 Control Box Diagram ANSI CSA Models Equipped With No Options...

Page 49: ...SECTION 3 Page 19 SJIII Series The Conventionals 129919 50045AA Figure 3 3 3 Control Box Diagram ANSI CSA Models Equipped With All Options No rollout limit...

Page 50: ...SECTION 3 Page 20 SJIII Series The Conventionals 129919 11033AA Figure 3 3 4 Control Box Diagram ANSI CSA EE Rated Models Equipped With No Options...

Page 51: ...Panel Diagram ANSI CSA Models Equipped With No Options Refer to Serial No Breakdown chart 50191AE Serial Breakdown Reference Chart Model Serial Number 3220 60000966 Below 3226 27002839 Below 46XX 7000...

Page 52: ...anel Diagram ANSI CSA Models Equipped With No Options Refer to Serial No Breakdown chart M132223AG Figure 3 4 1a Refer to following page s to locate model serial number and respective diagram Serial B...

Page 53: ...ls Equipped With All Options Refer to Serial No Breakdown chart M50198AF Refer to following page s to locate model serial number and respective diagram Serial Breakdown Reference Chart Model Serial Nu...

Page 54: ...With All Options Refer to Serial No Breakdown chart Refer to following page s to locate model serialnumberandrespectivediagram Figure3 4 2a Figure3 4 2c INVETER OPTION ALTERNATIVE INSTALLATION 50198AG...

Page 55: ...ipped With All Options Refer to Serial No Breakdown chart Refer to following page s to locate model serial number and respective diagram INVETER OPTION ALTERNATIVE INSTALLATION M132410AF M132626AD Ser...

Page 56: ...Diagram ANSI CSA EE Rated Models No Options A B C D E F G H 50067AD V Z Y X W AI Figure 3 4 3b Refer to following page s to locate model serial number and respective diagram Serial Breakdown Reference...

Page 57: ...iagram ANSI CSA EE Rated Models No Options A B C D E F G H M125718AG V Z Y X W AI Figure 3 4 3a Refer to following page s to locate model serial number and respective diagram Serial Breakdown Referenc...

Page 58: ...SECTION 3 Page 28 SJIII Series The Conventionals 129919 Figure 3 4 4 Electrical Panel Diagram ANSI CSA EE Rated Models All Options A B C D E F G H M126088AE V Z Y X W AH...

Page 59: ...rial No Breakdown chart 50271AA Figure 3 4 5b Serial Breakdown Reference Chart Model Serial Number 3220 618279 Below 3226 275999 Below 4620 715239 Below 4626 714944 Below 4632 714576 Below 60506AA Ref...

Page 60: ...0271AB M132625AC AI Figure 3 4 5a Serial Breakdown Reference Chart Model Serial Number 3220 618280 Above 3226 276000 Above 4620 715240 Above 4626 714945 Above 4632 714577 Above 60507AA Refer to follow...

Page 61: ...tic ANSI CSA Models Equipped With No Options A B C D E F G H 50192AC V Z Y X W Serial Breakdown Reference Chart Model Serial Number 3220 60001415 Below 3226 27004129 Below 46XX 70004265 Below Refer to...

Page 62: ...ic ANSI CSA Models Equipped With No Options A B C D E F G H M132455AE V Z Y X W Serial Breakdown Reference Chart Model Serial Number 3220 60001416 Above 3226 27004130 Above 46XX 70004266 Above Refer t...

Page 63: ...ic ANSI CSA Models Equipped With All Options A B C D E F G H 50184AD V Z Y X W Refer to following page s to locate model serial number and respective diagram Figure 3 5 2b AI Serial Breakdown Referenc...

Page 64: ...c ANSI CSA Models Equipped With All Options A B C D E F G H M132278AE V Z Y X W Refer to following page s to locate model serial number and respective diagram Figure 3 5 2a AI Serial Breakdown Referen...

Page 65: ...SECTION 3 Page 35 SJIII Series The Conventionals 129919 Figure 3 5 3 Electrical Schematic ANSI CSA EE Rated Models Equipped With NoOptions A B C D E F G H M141762AB V Z Y X W AH...

Page 66: ...SECTION 3 Page 36 SJIII Series The Conventionals 129919 Figure 3 5 4 Electrical Schematic ANSI CSA EE Rated Models Equipped With All Options A B C D E F G H M134240AC V Z Y X W...

Page 67: ...odels Equipped With All Options Note For machines equipped with Load Sensing refer to the Load Sensing supplement manual Refer to following page s to locate model serial number and respective diagram...

Page 68: ...atic CE Models Equipped With All Options A B C D E F G H M134388AB V Z Y X W Refer to following page s to locate model serial number and respective diagram Figure 3 5 5a AI Serial Breakdown Reference...

Page 69: ...Inoperative Machines With A Powered Platform 6 4 1 17 No Elevated Drive Function 7 4 1 18 Work Platform Drives In Slow Speed Only 7 4 1 19 Forward Drive Function Inoperative 7 4 1 20 Reverse Drive Fu...

Page 70: ...areful inspection and accurate analysis of the systems listed in the Table of Trouble shooting Information will localize the trouble more quickly than any other method This manual cannot cover all pos...

Page 71: ...e between cells is 0 050 5 Check continuity Replace if defective 6 Replace fuse 7 Close switch Check continuity Replace if defective 8 Check continuity Replace if defective 9 Check relay Replace if de...

Page 72: ...ock TB 1 to Up Valve Coil 3H 14A 2 Defective Up Valve Coil 3H 14A 3 Open Diode D21A 4 Open Diode D14A 5 Machine not level 6 Loose or broken wire 19 from Base Terminal Block TB 1 to Tilt Switch TS1 7 D...

Page 73: ...en wire 02 from Lift Cylinder Holding Valve Coil s 2H 13 1 and 2H 13 2 1 Check continuity Replace if defective 2 Check continuity Replace if defective 3 Check continuity through coil Replace if defect...

Page 74: ...eck continuity Replace if defective 7 Check diode Replace if defective 4 1 15 Right Steer Inoperative Machines With a Powered Platform 1 Defective Right Steer Switch S7 2 2 Loose or broken wire 23 fro...

Page 75: ...Base Terminal Block TB 1 2 Loose or broken wire 16 from Base Terminal Block TB 1 to Forward Drive Valve Coil 4H 16 3 Forward Drive Valve Coil 4H 16 defective 4 Loose or broken wire 02 from Forward Dr...

Page 76: ...to Powered Platform Enable Switch S12 3 Powered Platform Enable Switch S12 defective 4 Loose or broken wire 09A from Powered Platform Enable Switch S12 to Platform Extend Retract Switch S11 5 Loose o...

Page 77: ...gh Low Torque S27 3 Defective High Low Torque Switch S27 4 Loose or broken wire 18 from High Low Torque Switch S27 to Platform Terminal Block TB 2 5 Loose or broken wire 18 from Platform Terminal Bloc...

Page 78: ...maximum capacity 4 Check valve Replace if defective 4 2 5 Platform Will Not Lower NOTE Down Function Is NOT Proportionally Controlled 1 Lowering Valve 2H 13 defective or is sticking 2 Defective Holdin...

Page 79: ...3 seals leaking 3 Mechanical binding in King Pins 4 Orifices 03 plugged 1 Clean valve Replace if defective 2 Rebuild cylinder s Replace if damaged 3 Check for binding Repair as needed 4 Clean Orifices...

Page 80: ...pair 3 General Specifications 4 Torque Specifications 5 System And Lift Pressure Adjustments 6 OEM Joystick Electronics Information 7 OEM Joystick Troubleshooting Procedures 8 List Of Tables Table 5 1...

Page 81: ...lure to avoid this hazard will result in death or serious injury Maintenance And Inspection Schedule The actual operating environment of the work platform governs the use of the maintenance schedule T...

Page 82: ...ire resistant oils in this work platform Use ATF Dexron III ESSO or equivalent hydraulic oil For conditions causing oil temperatures below 31 F 35 C and above 122 F 50 C consult Skyjack Inc 7 All cont...

Page 83: ...28 Litres Wheel Motors 18 ci rev 18 ci rev 18 ci rev 18 ci rev 18 ci rev Hydraulic Pump 0 226 ci rev 0 29 ci rev 0 29ci rev 0 29ci rev 0 29ci rev DC Motor 4 HP 3600 rpm 4 HP 3600 rpm 4 HP 3600 rpm 4 H...

Page 84: ...Nm Cartridge Size Torque 08 38 58 10 12 16 Lbf ft max 20 20 20 25 35 50 Lbf in max 240 240 240 300 420 600 Nm max 27 12 27 12 27 12 33 90 47 46 67 80 Coils Size Torque All coils Lbf ft max 4 to 5 Lbf...

Page 85: ...sted on the Serial Number Plate Turning the stem on the Relief Valve clockwise increases pressure Turning the stem counterclockwise decreases pressure 10 Release Steer Switch and tighten the Locknut 1...

Page 86: ...justments affect function response or speed There may be some interaction between adjustments making it necessary to repeat the adjustment in order to achieve the desired response Threshold Adjustment...

Page 87: ...ment procedures IRS Option 1 Function speed reacts too slowly or too quickly in relation to handle deflection A Check IRS Ramp trimpot adjustment CW increases ramp time CCW decreases ramp time Integra...

Page 88: ...ble Relay Wire Chart Color From To White Red Steer Left Pin 1 White Green 24V Steer Common Pin 2 White Steer Right Pin 3 Yellow Forward Up S2 NO Pin 4 White Black 24V Input Pin 5 Gray Reverse Down S1...

Page 89: ...White Green 24V Steer Common Pin 2 White Steer Right Pin 3 Yellow Forward Up S2 NO Pin 4 White Black 24V Input Pin 5 Gray Reverse Down S1 NO Pin 6 Blue PWM Out A Pin 7 Black Ground Pin 8 White Blue E...

Page 90: ...t is used in Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list Descriptions preceded with an indicates a serviceable compone...

Page 91: ...e 6 1 16 Platform Air Supply Hose 27 Figure 6 1 17 Operator s Control Box Assembly 28 Figure 6 1 18 Operator s Control Box Assembly CE 32 Figure 6 1 19 Proportional Controller Assembly 36 Figure 6 1 2...

Page 92: ...nal Control Manifold Assembly Equipped with External Compensator Valve 89 Figure 6 4 5 Main Manifold Assembly 90 Figure 6 4 6 Hydraulic Hose Connections Hydraulic Electric Tray 92 Battery Tray Assembl...

Page 93: ...SECTION 6 Page 4 SJIII Series The Conventionals 129919 10155AG Figure 6 1 1 Entrance Gates And Chains 12 11 17 3 14 6 3 15 10 3 19 8 9 10 13 18 3 4 6 3 5 1 4 3 2 3 2 7 8 9 6 3 3 2 7 16...

Page 94: ...f equipped 106896 1 CHAIN 100297 1 LINK Quick screw 127103 1 LINK Lap 100493 1 LATCH Chain snap 11 130270 2 MOUNT Railing end weldment If equipped 12 125692 1 RAIL ASSEMBLY Upper hinged 125354 1 TUBE...

Page 95: ...SECTION 6 Page 6 SJIII Series The Conventionals 129919 Figure 6 1 2 Side Railings Rigid Railings 8 13 19 17 14 20 7 4 5 11 16 14 18 9 1 1 12 10 4 5 3 2 1 7 6 7 6 11 11114AA 6 21 15 22 AI...

Page 96: ...o Figure 6 1 8 9 130111 2 RAILING Weldment End Entrance Model 46XX 10 103404 2 WASHER Lock 5 16 11 100702 2 PLUG Plastic tube 1 1 4 x 1 1 4 12 103864 2 BOLT Hex Hd 5 16 18 x 1 Gr 5 13 125412 1 PLATE K...

Page 97: ...II Series The Conventionals 129919 Figure 6 1 3 Side Railings Hinged Railings 6 7 17 4 20 19 6 18 22 9 13 12 10 11 8 31 15 29 30 32 M11113AB 14 5 4 16 24 21 26 25 27 23 21 28 24 23 18 22 18 22 21 21 1...

Page 98: ...2 2 PLUG Plastic tube 1 1 4 x 1 1 4 17 Ref OUTLET Platform AC For components refer to Figure 6 1 4 18 127437 8 BOLT 5 16 18 x 2 Carriage 19 125580 4 SPACER Railing retainer 20 112329 5 BOLT Self tappi...

Page 99: ...SECTION 6 Page 10 SJIII Series The Conventionals 129919 Figure 6 1 4 Platform AC Outlet 4 1 11121AC 3 4 9 L L 6 5 7 8 7 8 6 L L 5 2 3 11121AA AH M132142AC M132142AC 11 10 10 11...

Page 100: ...1 PLATE Outlet Box Support A B C 4 109698 1 RECEPTACLE 125V GFI A B C 112327 4 BOLT Self tapping 8 18 x 1 2 5 109699 1 PLATE Weatherproof cover A B C 114678 2 SCREW Machine 6 32 x 1 2 6 105269 1 CORD...

Page 101: ...SECTION 6 Page 12 SJIII Series The Conventionals 129919 10799 AA Figure 6 1 5 Extension Platform Railings 16 4 3 2 13 9 15 14 8 11 9 1 12 5 6 7 12 5 15 5 5 1 1 1 10...

Page 102: ...47 2 MIDRAIL Extension deck E F 2 103978 4 NUT Hex head 3 8 16 Gr B 3 104625 4 SCREW 3 8 16 x 5 8 set 4 106950 2 PLATE Extension deck railing retaining 5 130229 2 PLATE Info warning 6 128468 1 RAILING...

Page 103: ...MBLY Manual Extension Hinged Railing Handrail 3ft Model 4626 4632 E 125667 2 ASSEMBLY Powered extension Rigid Railing Handrail 6ft Model 32XX 4620 F 128458 2 ASSEMBLY Powered extension Hinged Railing...

Page 104: ...ck release large loop 100509 1 PIN Quick release 3 8 dia x 2 105807 1 LANYARD 6 Plastic coated 2 103873 1 BOLT Hex head 3 8 16 x 2 50 Gr 5 3 103472 2 WASHER Flat 3 8 SAE Bolt 4 104606 1 NUT Lock hex 3...

Page 105: ...SECTION 6 Page 16 SJIII Series The Conventionals 129919 Figure 6 1 8 Main Platforms Assemblies 11100AB Model 32XX Model 46XX 17 14 7 6 9 8 16 15 5 4 3 2 12 13 1 8 7 9 6 10 11 11177AB 3 4 3 2 3 1...

Page 106: ...n slider 1 1 8 x 1 3 8 x 1 8 x 22 Model 32XX only 11 600531 4 BOLT Self tapping 3 5mm x 13mm DIN 7504 12 600727 2 BOLT Self tapping 6 3mm x 25mm DIN 7504 13 125466 2 BUMPER Platform 14 134559 2 ANGLE...

Page 107: ...SECTION 6 Page 18 SJIII Series The Conventionals 129919 11178AB Figure 6 1 9 Extension Platform Assemblies 4 2 3 1 7 2 3 1 8 6 5...

Page 108: ...tension deck narrow 3 125424 2 PIN Extension deck roller rollout arm end 4 125356 1 WELDMENT Manual extension deck A 133982 1 WELDMENT Manual extension deck C For Models 4620 order P N 130220 for Mach...

Page 109: ...ed 3 4 3 113305 2 INSULATOR Hydraulic extension deck noise 4 125664 1 SPACER Hydraulic extension deck spacer 5 106446 1 RING Retaining N1400 0175 6 Ref 1 CYLINDER 6 Power deck For components refer to...

Page 110: ...127099 1 WELDMENT 6 power deck cylinder barrel 2 103830 1 NUT Hex head 5 8 11 Gr C 3 106452 1 SEAL Piston wear ring 4 103825 1 SEAL Piston 5 117942 1 PISTON cylinder p deck 6 110976 1 SEAL O ring 7 12...

Page 111: ...SECTION 6 Page 22 SJIII Series The Conventionals 129919 Model 3220 4620 only 10 9 8 7 6 5 1 4 3 2 2 2 11 4 12 11140AA Figure 6 1 12 Powered Extension Hydraulic Hose and Fittings Assembly 2 14 13...

Page 112: ...SSEMBLY 1 4 dia x 300 Return line A 132459 1 HYDRAULIC HOSE 1 4 dia x 380 Return line B 7 127994 1 HOSE ASSEMBLY 1 4 dia x 312 Supply line A 132460 1 HYDRAULIC HOSE 1 4 dia x 392 Supply line B 8 Ref 1...

Page 113: ...132790 1 HOUSING Male 132110 1 CONNECTOR Strain relief 103569 1 INSERT Male 5 114377 1 PLUG Plastic 1 2 6 102853 2 SWITCH Toggle 7 111181 2 GUARD Toggle switch 8 129837 1 PLATE Control box mounting M...

Page 114: ...on Qty 10208AB Figure 6 1 14 Powered Extension Platform Valve Solenoid Cable A 126109 ASSEMBLY Hydraulic extension platform solenoid cable 1 103257 142 CABLE 18 3 Cabtire 2 107712 1 CONNECTOR 5 Pin ma...

Page 115: ...1 4 3 10160AA Figure 6 1 15 Gate Latch Assembly Index No Skyjack Part No Description Qty A 110824 ASSEMBLY Latch pin spring 1 109377 1 PIN Latch 2 105312 1 GUIDE Nylon spring 3 105307 1 PLATE Gate lat...

Page 116: ...HOSE Air 1 2 x 324 lg Model 3220 4620 107884 1 HOSE Air 1 2 x 396 lg Model 3226 4626 107884 1 HOSE Air 1 2 x 666 lg Model 4632 4632 109050 2 FITTING Hose barb 107886 2 CLAMP Hose 102891 AR STRAP Tie...

Page 117: ...ECTION 6 Page 28 SJIII Series The Conventionals 129919 Figure 6 1 17 Operator s Control Box Assembly ANSI CSA 11184AD 26 21 27 25 24 23 22 20 19 18 17 15 14 12 10 16 7 8 3 5 L 6 11 9 L L 4 2 1 11 13 A...

Page 118: ...x 1 2 4 300788 1 CONNECTOR Cable Strain Relief 5 Ref 1 SWITCH ASSEMBLY Horn push button 102851 1 HEAD Push button switch 103100 1 BASE Contact 103141 1 SWITCH N O Single Pole Contact 6 124153 1 GUARD...

Page 119: ...M4 x 0 70 20 Ref 1 CABLE ASSEMBLY 10 Pin Electrical Panel Control For components refer to Figure 6 6 2 21 Ref 1 CABLE ASSEMBLY Scissor Arm For components refer to Figure 6 1 20 22 119731 1 CABLE ASSE...

Page 120: ...ntionals 129919 Figure 6 1 18 Operator s Control Box Assembly CE 16 15 14 13 12 11 10 9 8 7 6 2 1 4 3 5 22 23 24 21 L 20 L L L L L L 20 19 18 17 5 11164AB For CE machines equipped with load sensing re...

Page 121: ...Joystick 104694 2 WASHER Flat 10 104185 4 WASHER Lock 10 104003 4 NUT Machine 10 32 8 103012 1 BLOCK Terminal 12 Position Small 103955 2 SCREW PPHMS 6 32 x 3 4 103985 2 NUT Hex Head 6 32 106099 2 WAS...

Page 122: ...7 116382 1 SWITCH Lift Off Drive Toggle 18 Ref 1 ASSEMBLY On Overload Light 103202 1 CAP Top Light Cover 102771 1 BULB 24 Volt 102671 1 MOUNT Base Light 19 300460 AR PLUG Snap In 7 8 Hole A B 20 Ref A...

Page 123: ...JIII Series The Conventionals 129919 Figure 6 1 19 Proportional Controller Assembly 11333AA M123994AB_1 M123994AB_2 26 27 28 31 1 16 17 18 19 20 21 23 24 31 30 25 22 5 7 6 5 4 3 10 11 12 13 14 15 2 9...

Page 124: ...k Lever 15 122965 1 FITTING O Ring 16 122846 2 SCREW 17 122847 2 WASHER 18 122859 1 GASKET If equipped 19 122848 1 BOOT If equipped 20 122871 1 BASE 21 122850 2 SPACER 22 122851 1 CAM 23 122852 2 SCRE...

Page 125: ...SECTION 6 Page 38 SJIII Series The Conventionals 129919 10219AA Figure 6 1 20 Scissor Arm Control Cable Assemblies 9 8 7 6 5 2 1 4 3 A C B AF...

Page 126: ...ASSEMBLY 16 Pin Model 3226 4626 ANSI CSA All Option CE 119735 1 CABLE ASSEMBLY 16 Pin Model 4632 ANSI CSA All Option CE 4 102887 AR CABLE 16 15 Refer to chart below for lengths 5 107821 1 CONNECTOR Fe...

Page 127: ...SECTION 6 Page 40 SJIII Series The Conventionals 129919 1 2 3 4 5 6 7 10 8 9 12 13 11106AC 11 2 2 Figure 6 2 1 Scissor Arm Assembly Model 3220 4620 8 3 3 3 6 6 14 6 AF...

Page 128: ...EL Inside cylinder bottom A 130254 1 SCISSOR LEVEL Inside cylinder bottom B 2 125902 6 SCISSOR ARMS Outside 3 Ref MOUNTING Scissor Stack Assembly For components refer to Figure 6 2 4 4 130841 2 BUMPER...

Page 129: ...SECTION 6 Page 42 SJIII Series The Conventionals 129919 11104AC 1 2 3 4 5 6 7 9 7 12 11 10 8 Figure 6 2 2 Scissor Arm Assembly Model 3226 4626 2 2 2 2 2 6 6 6 6 6 3 3 3 6 13...

Page 130: ...x 16mm 600426 1 WASHER Flat M12 5 103078 AR CLIP Double G10 122501 AR SCREW Machine 3 8 16 x 5 8 hex washer hd 6 Ref HARDWARE Scissor Arm Assembly Connecting For components refer to Figure 6 2 5 7 120...

Page 131: ...SECTION 6 Page 44 SJIII Series The Conventionals 129919 11105AB 15 14 13 12 3 4 5 6 7 2 1 10 8 9 11 Figure 6 2 3 Scissor Arm Assembly Model 4632 6 6 6 6 6 6 6 3 3 3 2 2 2 2 2 2 7 6...

Page 132: ...ef HARDWARE Scissor Arm Assembly Connecting For components refer to Figure 6 2 5 7 120657 2 SCISSOR LEVEL Inside cylinder top 8 121860 AR BUMPER Scissor arm 9 123324 1 WELDMENT Safety bar 103984 4 NUT...

Page 133: ...onventionals 129919 11302AA A Top Slider Assembly B Main Platform Bracket Mounting Assembly C Bottom Slider Assembly D End Pin Assembly at Base 5 4 2 1 3 3 9 3 10 8 8 12 11 13 3 3 9 8 7 6 14 Figure 6...

Page 134: ...03995 1 WASHER Flat 1 4 6 104000 1 WASHER Lock 1 4 7 103892 1 BOLT Hex Hd 1 4 20 x 5 8 8 121874 1 COTTER PIN 1 4 x 1 5 9 120958 1 PIN x 4 Scissor level without Cable Carrier Weldment 121676 1 PIN x 4...

Page 135: ...19 Outside End Pin Assembly With Cross Member Tube Inside End Pin Assembly Without Cross Member Tube Limit Switch Pin Assembly Center Pin Assembly 2 1 3 2 5 3 3 6 7 2 14 13 10 9 12 11 11 4 11303AA Fig...

Page 136: ...efer to Figure 6 2 7 8 128256 AR ASSEMBLY Center Pin Scissor level without Cable Carrier Weldment 130385 AR ASSEMBLY Center Pin Scissor level with Cable Carrier Weldment 9 120673 1 PIN Center 10 10152...

Page 137: ...MBLY Optional For EE Rated Machines 123177 1 COVER Flashing Light 4 123178 1 BRACKET Flashing Light Cover 120094 4 BOLT 10 32 x 5 8 104003 4 NUT 10 32 104694 4 WASHER 10 Flat 104185 4 WASHER 10 Lock 5...

Page 138: ...6 Page 52 SJIII Series The Conventionals 129919 11187AA Figure 6 2 7 Scissor Arm Limit Switch Assemblies 16 13 18 17 19 12 11 D B C 19 14 14 15 A 2 2 3 3 5c 10 6 7 9 1 1 E 8 1 4c 4b 5a 5b 1 4a AI 1 4...

Page 139: ...113071 1 MARKER Brady wire 71 A C 5a 145963 1 LABEL LS1A A B 5b 145964 1 LABEL LS1B A B 5c 145965 1 LABEL LS6 A C 6 103257 12 CABLE 18 3 Cabtire B 7 119131 1 KIT 4 Pole Plug B 8 122010 1 SWITCH Drille...

Page 140: ...SECTION 6 Page 54 SJIII Series The Conventionals 129919 10140AA Figure 6 2 8 Lift Cylinder Assembly And Mounting Hardware 15 14 13 12 11 15 14 13 12 6 8 7 5 9 3 1 4 10 16 11 16 2...

Page 141: ...5688 1 WIPER Piston rod 9 121668 AR TRUNNION 10 105686 1 BOLT 3 4 16 x 3 Gr 5 11 103869 AR BOLT Hex head 5 16 18 x 4 5 Gr 5 4 per cylinder 12 123808 AR BEARING BLOCK ASSEMBLY 4 Per Cylinder 101076 AR...

Page 142: ...5 107269 1 VALVE N C Holding 6 105281 1 ORIFICE One way 7 Ref 1 ASSEMBLY Lift cylinder For components Refer to Figure 6 2 8 8 103931 4 BOLT Socket 5 16 18 x 2 Grade 5 9 103996 4 WASHER Flat 5 16 10 1...

Page 143: ...inder Lower Cylinder For components refer to Figure 6 2 8 9 106688 1 BLOCK Lower holding valve 111316 1 BLOCK Manifold 108052 2 PLUG Expander 10 108429 4 BOLT Hex head 5 16 18 x 2 50 11 103996 8 WASHE...

Page 144: ...s The Conventionals 129919 Figure 6 3 1 Base Axle Wheels 11107AA 10 2 1 7 21 22 19 4 6 16 15 9 3 2 16 5 14 11 20 18 8 13 17 12 DO NOT Intermix tires of different types on one machine Use only tires of...

Page 145: ...ENT Base Model 3220 without Powered Extension 132471 1 WELDMENT Base Model 3226 Model 3220 with Powered Extension 130179 1 WELDMENT Base Model 46XX with serial numbers 713314 and below 136494 1 WELDME...

Page 146: ...3 3 17 141751 4 SET SCREW Square head cup point 3 8 16 x 3 4 Grade 5 18 124228 1 WELDMENT Brake pin LH 103940 1 BOLT Soc hd 1 4 20 x 1 1 4 lg 104000 1 WASHER Lock 1 4 103983 1 NUT Jam 1 4 20 19 Ref 2...

Page 147: ...eries The Conventionals 129919 Figure 6 3 2 Pothole Protection Device M11185AD If Equipped 34 35 13 9 8 37 15 12 22 38 3 4 5 6 4 14 12 11 7 16 1 31 32 30 28 22 23 19 36 29 2 21 20 27 25 24 30 31 32 11...

Page 148: ...cator 10 139698 1 WASHER 3 4 Flat 11 119313 8 WASHER Flat 7 16 12 119325 8 PIN Clotter Clip 13 100446 2 PIN Eccentric 14 119312 6 BUSHING 7 16 x 1 2 15 118724 2 BAR Lever 16 118983 2 PIN Lower Tray 17...

Page 149: ...l 46xx CE 133600 1 SWITCH Limit pothole hydraulic tray 133601 1 SWITCH Limit pothole battery tray Ref 1 SWITCH ASSEMBLY Pothole device limit All EE Rated Models 126051 1 SWITCH Limit pothole battery t...

Page 150: ...art 46XX Type Brake Serial No ANSI CSA CE Pin Disc 712974 and Below 712975 713092 to 713198 713222 to 713229 713230 to 713241 713242 to 713275 713276 to 713278 713279 to 713298 713299 to 713316 713317...

Page 151: ...omponents refer to Figure 6 3 9 5 106451 1 NUT Hex jam 1 20 6 108818 4 BOLT Hex head 1 2 13 x 2 3 4 7 103471 4 NUT Hex head 1 2 13 8 103470 4 WASHER Lock 1 2 9 125786 2 WHEEL ASSEMBLY Rear ITL 132284...

Page 152: ...1 125806 1 Spindle Casting 2 100050 2 BUSHING Fiberglide Ref 107909 1 FRONT HUB ASSEMBLY 3 103085 1 PIN Cotter 4 103144 1 SEAL Grease 5 103009 1 BEARING Inner cone 6 102978 1 BEARING Inner cup 7 1028...

Page 153: ...IE ROD ASSEMBLY Model 46XX 125472 1 ROD Tie A 130182 1 ROD Tie B 1 115281 1 END Female LH Thread 2 100855 1 NUT Hex head Jam 5 8 18 LH 3 125469 1 BAR Tie rod A 130181 1 BAR Tie rod B 4 100846 1 NUT He...

Page 154: ...NG Rod 6 117047 1 ROD Piston 7 103826 1 SEAL Rod 8 120436 1 O RING Gland 9 120148 1 GLAND Cylinder 10 103827 1 WIPER Rod 11 100846 1 NUT Jam 5 8 18 12 100847 1 END Cylinder rod 13 102025 1 BEARING Sph...

Page 155: ...1 SPRING Brake return 3 103830 1 NUT Lock 5 8 11 Gr C 4 121178 1 PISTON 5 111295 1 SEAL Piston 6 110976 1 O RING Rod 7 120154 1 ROD Brake 8 120436 1 O RING Gland 9 103826 1 SEAL Rod 10 120148 1 GLAND...

Page 156: ...5 3 COIL 24 Volt 4 104437 1 PLUG O Ring manifold 5 104402 4 FITTING Adapter 10 orb 8 6 103354 1 VALVE Flow divider combiner 7 114578 2 FITTING Elbow 90 6 orb 6 8 104132 1 VALVE N C differential 9 1044...

Page 157: ...Breakdown Refer to Figure 6 3 3 Main Manifold Steer Cylinder Left Wheel Motor Right Wheel Motor Left Brake Cylinder Right Brake Cylinder Rear Drive Mani fold 3 10 10 11 12 2 9 9 14 8 15 13 12 2 11 8...

Page 158: ...OSE ASSEMBLY Drive Model 46XX 6 104487 1 HOSE ASSEMBLY Brake supply Model 32XX 104659 1 HOSE ASSEMBLY Brake supply Model 46XX 7 Ref 1 MANIFOLD ASSEMBLY Main For components refer to Figure 6 4 4 8 1254...

Page 159: ...4AA Brake Release Manifold Figure 6 3 10 Hydraulic Hose Connections Disc Brake 46XX Machines For Serial No Breakdown Refer to Figure 6 3 3 3 10 9 9 8 19 20 9 22 14 18 16 15 17 14 13 9 8 5 6 2 3 4 1 4...

Page 160: ...69 2 HOSE ASSEMBLY Wheel Motor 9 103071 4 FITTING Adapter 10 orb 8 10 Ref 2 MOTOR Wheel With Disc Brake For components refer to Figure 6 3 3 11 125883 1 FITTING 90 Elbow 04MJ04MB 12 113348 1 FITTING 9...

Page 161: ...Page 78 SJIII Series The Conventionals 129919 Figure 6 3 11 Base Control Box Option 11108AB 3 4 5 6 5 6 1 2 15 12 11 10 9 7 8 13 L L 14 Model 46XX with serial numbers 713315 and later 11546AA 11109AA...

Page 162: ...tsch plug 7 Ref ASSEMBLY Enable Switch 108854 1 HEAD Push Button Switch 103100 1 BASE Contact 103141 1 SWITCH Single Normally Open 103225 1 SWITCH Single Normally Closed A 8 Ref ASSEMBLY Up Down Switc...

Page 163: ...ssembly Index No Skyjack Part No Description Qty M136504AC 136540 BRAKE RELEASE MANIFOLD ASSEMBLY 1 146559 1 PUMP ASSEMBLY 2 146560 1 HANDLE Pump 3 146561 1 VALVE ASSEMBLY 4 146562 1 HANDLE Valve 5 14...

Page 164: ...switch X Axis x Y Axis Tilt switch X Axis x Y Axis Model Serial Numbers 124138 1 5 x 3 5 117880 2 5 x 4 5 Serial Numbers 124138 1 5 x 3 5 117880 2 5 x 4 5 Serial Numbers 124138 1 5 x 3 5 118058 1 x 2...

Page 165: ...SECTION 6 Page 82 SJIII Series The Conventionals 129919 Figure 6 4 1 Hydraulic Electric Tray Assembly 11190AC 5 3 1 4 6 7 14 16 23 24 28 11 13 15 12 19 18 20 21 22 26 27 25 29 17 8 30 10 9 3 2 31...

Page 166: ...1 2 10 Ref 1 ASSEMBLY Pump and Motor For components refer to Figure 6 4 2 103887 4 BOLT Hex hd 5 16 18 x 3 4 lg 103404 4 WASHER Flat 5 16 103996 4 WASHER Lock 5 16 11 Ref 1 ASSEMBLY Electrical Panel...

Page 167: ...3980 1 NUT Hex Hd 1 4 20 Gr 5 23 124311 2 INSERT Threaded Not Needed if Ordering Gauge Assembly 24 103236 1 GAUGE Oil level temperature 25 120190 1 SEAL Magnetic drain plug 26 117701 1 PLUG Magnetic d...

Page 168: ...23477 1 MOTOR 24 Volt DC 2 106577 1 PUMP Hydraulic A 106587 1 PUMP Hydraulic B 103845 4 BOLT Hex hd 5 16 18 x 1 2 lg 103996 4 WASHER Flat 5 16 103404 4 WASHER Lock 5 16 3 703183 1 COUPLER includes sea...

Page 169: ...Cable and Connector 103148 24 CABLE Welding 4 102938 2 TERMINAL Battery 3 8 4 Ga 105534 1 CONNECTOR 2 Prong 175A Grey 6 117407 1 INSULATOR Black Boot 7 117408 1 INSULATOR Red Boot 8 Ref 1 FITTING Hyd...

Page 170: ...A 132761 1 ASSEMBLY Proportional Control Valve Manifold Internal Compensator Valve 1 132750 1 ASSEMBLY Block Valve Coil 2 132748 1 BLOCK Proportional Manifold 3 132749 1 VALVE Proportional Flow Contr...

Page 171: ...ifold External Compensator Valve 1 115349 1 BLOCK Proportional manifold 2 115351 1 VALVE Proportional 3 115370 1 COIL 24 Volt proportional valve 4 115382 1 VALVE Pressure compensator 5 115320 1 PLUG S...

Page 172: ...SECTION 6 Page 90 SJIII Series The Conventionals 129919 10192AC Figure 6 4 5 Main Manifold Assembly 7 6 16 20 22 19 11 6 15 3 2 4 5 21 8 9 6 10 11 12 9 6 21 14 17 7 18 13 23 18 1 24 25...

Page 173: ...G 1 16 NPT Plug 16 114581 1 FITTING Tee 6 orb 6 6 17 114579 1 FITTING Tee 6 orb 6 6 18 114578 2 FITTING Elbow 19 128798 2 VALVE ASS Y 24 Volt Hytos Drive Steer 128317 1 VALVE ASSEMBLY 12V Spool 128320...

Page 174: ...SECTION 6 Page 92 SJIII Series The Conventionals 129919 Figure 6 4 6 Hydraulic Hose Connections Hydraulic Electric Tray 7 9 10 8 12 14 17 19 16 15 18 13 11 2 1 5 6 4 3 11545AA 20 21 AF...

Page 175: ...p to proportional manifold 11 long If equipped with External Compensator Valve 9 103069 1 FITTING Connector 6 orb 6 10 112631 1 HOSE ASSEMBLY Manual lowering valve manifold 11 114402 2 CLAMP Worm 12 1...

Page 176: ...SECTION 6 Page 94 SJIII Series The Conventionals 129919 Figure 6 5 1 Battery Tray Assembly ANSI CSA and CE 16 15 14 13 12 11 10 9 8 7 6 5 2 1 4 3 23 24 22 21 20 19 18 17 11266AA 26 25 27 AH...

Page 177: ...y 12 105600 4 BOOT Red Battery CE models only 13 105601 4 BOOT Black Battery CE models only 14 117408 1 BOOT Red Battery CE models only 15 119547 1 CABLE Battery Positive Terminal to Fuse Box If equip...

Page 178: ...SECTION 6 Page 96 SJIII Series The Conventionals 129919 Figure 6 5 2 Battery Tray Assembly ANSI CSA EE Rated 16 18 14 13 14 13 11 10 9 8 6 5 2 1 7 4 24 25 23 22 21 20 19 17 15 11269AA 3 12 26 27 AH 28...

Page 179: ...ount 7 113655 3 PLYWOOD 1 4 x 9 5 x 29 8 113654 5 PLYWOOD 1 4 x 9 5 x 10 5 9 Ref 1 CHARGER Battery Assembly For components refer to Figures 6 5 3 10 106552 4 BATTERY 6V Interstate U2500 103480 4 BATTE...

Page 180: ...Strain Relief 121048 1 REDUCER Threaded Bushing 19 119550 1 CABLE Main Disconnect Switch to Main Contactor 126049 1 CABLE Main Disconnect Switch to Main Contactor Model 4626 20 119061 1 HOUSING Fuse...

Page 181: ...SECTION 6 Page 100 SJIII Series The Conventionals 129919 Figure 6 5 3 Battery Charger Assembly 3 1 4 5 8 2 7 9 13 11 10 14 12 25 18 17 23 22 21 20 19 10493AF 24 15 16 6 3 AI...

Page 182: ...Internal 9 127161 1 BOARD Main PC 2 10 127169 1 CONTROL BOARD Main 11 127156 1 CABLE Interlock 12 127163 1 PLATE Rear 13 127157 1 CABLE Output 14 127158 1 STRAIN RELIEF Rear Plate 15 127170 2 GASKET...

Page 183: ...SECTION 6 Page 102 SJIII Series The Conventionals 129919 11126AA Figure 6 6 1 Electrical Panel Assembly ANSI SIA and CSA 16 18 23 20 19 15 22 9 6 2 12 L L 14 17 8 L 1 3 4 5 11 12 10 21 7 8 13 24 AH...

Page 184: ...S O2 Wire 14 129171 1 HARNESS Holding Valve One Lift Cylinder Model 3220 4620 129170 1 HARNESS Holding Valves Two Lift Cylinders Model 4626 4632 15 117902 1 HARNESS ASSEMBLY Main Manifold 16 119641 1...

Page 185: ...ionals 129919 Figure 6 6 2 Electrical Panel Assembly ANSI SIA and CSA EE Rated 2 1 7 3 9 8 7 6 8 13 11 12 14 27 26 17 25 24 23 22 21 19 18 17 15 16 4 5 10 8 31 32 30 29 28 23 22 22 21 33 21 20 34 35 L...

Page 186: ...102853 1 SWITCH Toggle 19 103057 1 BEEPER 4 28VDC slow pulsing 20 Ref FLASHING LIGHT KIT 12 24 Volt option For components refer to Figure 6 2 6 132793 1 CLAMP Plastic 1 1 4 21 103995 9 WASHER Flat 1...

Page 187: ...ctor 39 Ref LIMIT SWITCH ASSEMBLY Pothole protection For components refer to Figure 6 3 2 40 126041 1 CABLE ASSEMBLY 10 Pin electrical panel control 102888 91 CABLE 16 10 107777 1 CONNECTOR 10 Pin 41...

Page 188: ...SECTION 6 Page 108 SJIII Series The Conventionals 129919 Figure 6 6 3 Electrical Panel Assembly CE 11 10 9 8 7 6 2 1 4 3 5 8 9 12 11 11232AB 14 13 13 14 16 15 15 14 17 18 15 14 16...

Page 189: ...25 2 BREAKER Circuit 15 Amp 7 129182 1 RESISTOR Prop speed 30 Ohms 25 Watt Model 32XX 46XX 130892 1 RESISTOR Prop speed 40 Ohms 25 Watt Model 3220 with Power Deck 116066 2 SCREW Round head machine 4 4...

Page 190: ...SECTION 6 Page 110 SJIII Series The Conventionals 129919 Figure 6 6 4 Electrical Panel Harness CE 11231AA 1 3 2 4 5 7 6 8 9 11 10 AI 4b 4a 4c 4d 4e 4f...

Page 191: ...N 121975 for machines with Serial No 66889 4620 709570 4626 below 121975 AR SWITCH ASSEMBLY Modified Drilled Sealed Model3220 3226 4832 119132 1 KIT 8 Pole Connector 4a 113018 1 MARKER Brady wire 18 4...

Page 192: ...male Wire 9 132838 1 HARNESS Main Manifold 119825 4 CONNECTOR Solenoid with diode 102921 3 DIODE 10 125887 1 HARNESS PotholeBatteryTrayLimitSwitch Model 3220 3226 4832 133601 1 HARNESS Pothole Battery...

Page 193: ...ON 6 Page 114 SJIII Series The Conventionals 129919 10701AA 7 13 12 11 8 16 15 14 4 5 6 3 2 10 Figure 6 7 1 24VDC Inverter 9 1 17 11464AA 18 11188AB A B Early Model C D Later Model AI M137417AA 19 20...

Page 194: ...16 x 1 00 grade 5 Model 32XX 46XX ANSI CSA 5 103855 4 BOLT Hex Head 1 4 20 x 1 2 grade 5 6 104000 4 WASHER 1 4 Lock Washer 7 119007 2 MACHINE SCREW Flat Head 82 1 4 20 x 5 8 8 119061 1 FUSE BOX C W C...

Page 195: ...SECTION 6 Page 116 SJIII Series The Conventionals 129919 4 3 2 10 13 1 9 5 6 11 12 8 7 14 Figure 6 7 2 24VDC Inverter Assembly 10636AA...

Page 196: ...Ring 4 129865 1 TERMINAL Red DC Input Wire W Ring 5 129864 1 CORD Power 14 3 3Ft 6 129863 1 Remote On Off Lead 7 129859 1 Chassis Bonding Lug 8 129858 1 Circuit Breaker 15 Amp 9 129855 1 CASE Chassis...

Page 197: ...130115 AR LABEL Inverter Switch Index No Skyjack Part No Description Qty 1 4620 4832 New Platforms 4626 4632 New Platforms 6826 New Platforms 6832 New Platforms 3226 Platform 3220 Platform 1 3215 3219...

Page 198: ...Skyjack Part No Description Qty M137979AB 137979 ASSEMBLY Work light 1 141732 1 BULB 150 Watt halogen 78 mm 2 141701 1 WORK LIGHT Dual 250 Watt halogen 3 138050 1 BRACKET Work light 4 103861 2 BOLT He...

Page 199: ...serial numbers nameplates registrations stripes tapes platform capacities model designations all special options There are two kits for these machines one for ANSI CSA and one for CE Supply model numb...

Page 200: ...Off Platform CE Models 3 111814 1 LABEL Emergency Stop 4 118711 2 LABEL Hydraulic Proportional 5 130638 1 LABEL Lift Off Drive 6 116577 1 LABEL Torque Normal High 7 124199 1 LABEL Joystick Controller...

Page 201: ...SECTION 6 Page 122 SJIII Series The Conventionals 129919 2 9 1 10 8 15 16 19 18 6 17 14 20 11027AA 4 7 Figure 6 8 3 Labels And Nameplates Misc 6 4 7 12 13 3 5 22 24 BASE CONTROL BOX 23 21 25 AI 26 11...

Page 202: ...ies 126220 1 LABEL Warning Wood Spacers with U2500 Batteries 12 130803 1 LABEL Up Down on electrical panel ANSI CSA Models Only Later Models 103805 1 LABEL Up Down on electrical panel ANSI CSA Models...

Page 203: ...Chassis Note Supply Model Number Serial Number Country and Language when ordering complete machine labels 11000AJ 27 37 26 24 34 22 19 29 17 20 13 15 21 14 3 9 1 2 2 6 8 16 7 11 28 30 10 18 36 35 31 3...

Page 204: ...CSA 130312 2 LABEL Platform capacities 1100 800 300 Model 4620 CE 130315 2 LABEL Platform capacities 1000 700 300 Model 4626 ANSI CSA 130314 2 LABEL Platform capacities 850 550 300 Model 4626 CE 1323...

Page 205: ...465 1 LABEL Side force outdoor Model 3220 46XX 126505 1 LABEL Side force no wind Model 3226 31 121047 1 LABEL Warning do not disconnect EE rated 32 110334 1 LABEL Battery charger connection in tray If...

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