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01/04/2020

19/20

E_MH_Mounting_instructions_Skylux_Cintralux_Alu_25mm_fixed_parts_flat_curb

Warnings

Installers: installation should be performed by trained technicians with sufficient knowledge of and experience in 

the installation of barrel vaults.

Fixing materials: use suitable fixing material depending on the surface and the load. If in doubt, contact the screw 

supplier or a specialised engineering firm. We supply fixing material that is suitable for most metal or wooden 

surfaces, but this needs to be checked before starting the installation. Skylux is not responsible for the fixing 

materials used.

Compatibility: only use polycarbonate-friendly materials. Avoid using silicone, polyurethane foam, detergents, 

paints, varnishes, timber protectants, lubricants, insecticides, etc. A lead sheet may not come into contact with the 

multi-layered sheets.

Covering: only cover the barrel vault (e.g. heat-deflecting effect) with canvas that does not contain softening 

agents. It is not recommended to cover acrylic or polycarbonate with a coating or paint. In this case our guarantee 

will no longer apply. It is in your interest that the manufacturer of the coating or paint provides guarantees on 

compatibility with acrylic and polycarbonate.

Dust: in the event that there are still certain works to be carried out that entail the release of dust particles (such 

as grinding, drilling, plaster work, etc.), then the opening under the barrel vault must be hermetically sealed, for 

example with a PVC film. The dust can accumulate on, in, or between the plastic sheets. The grooves of the multi-

layered sheets are taped shut. When sawing multi-layered sheets at the project site, all grooves must be carefully 

blown out and taped shut with suitable tape. Before assembly, double check that the grooves are properly taped 

and correct as necessary. Ensure that the tape has not been damaged during assembly. There is no warranty for 

dust inclusion.

UV side and scratches: always mount the multi-layered sheets with the UV protective side facing up. This ‘sunny 

side’ is indicated on the protective film. Only remove the protective film just before installation to avoid scratches.

Point load: avoid point load on multi-layered sheets as this can cause permanent imprints. Never lean or walk on 

the multi-layered sheets.

Snow accumulation: do not mount barrel vaults in places where snow can slide from a higher structure and end up 

on the barrel vault.

Original parts: only use original parts and install them according to the assembly instructions.
Skylux reserves the right to modify this product or these instructions without prior notice. Changes to the 

assembly instructions or to the product carry no right to compensation or exchange of parts. The most recent 

version of these instructions can be consulted at any time at www.skylux.be.

Safety during assembly

Observe the necessary and required safety precautions, such as safety nets in the roof opening(s), fall protection, 

protection of the roof edge, safety shoes, protective glasses, gloves, hard hat, etc.

Physical properties multi-layered sheets

Expansion and settlement sounds: acrylic and polycarbonate sheets are plastic sheets and will expand and 

contract as the temperature rises and falls. The profile system allows for this. Expansion or contraction can cause 

settlement noises.

Condensation: acrylic and polycarbonate sheets are barely permeable to moisture. This means that condensation 

can form in the grooves. This usually happens at the start because large amounts of building moisture are 

evaporating at that time. This is a physical phenomenon which will disappear after a while. This condensation does 

not influence the characteristics of the plastic sheets or the guarantee.

Reflection: acrylic and polycarbonate sheets can, in some cases, depending on orientation and slope, reflect the 

sunlight to the inside or outside.

Summary of Contents for Cintralux alu 25 mm

Page 1: ...BARREL VAULTS Cintralux alu 25 mm Mounting instructions fixed parts for flat curb EN Art N 62822...

Page 2: ...use suitable safety nets below the danger zones Before making the roof opening for the skylight barrel vault make sure there are safety nets conform to the current legislation The nets must be attache...

Page 3: ...lose to your body as possible Parts of more than 25 kg must be lifted with at least 2 persons Personal protective equipment Work clothes safety shoes and helmet are mandatory for everyone Lifeline and...

Page 4: ...p 7 OUTLINE DRAWING OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS FLAT CURB p 8 ASSEMBLY SEQUENCE OF FIXED PARTS CINTRALUX ALUMINIUM 25 MM FLAT CURB p 8 ASSEMBLY OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS F...

Page 5: ...e agreed dimensions must be strictly observed Height above finished roof min 200 mm Min finished thickness 65 mm Max finished thickness 100 mm The top flange and the curb must share the same thickness...

Page 6: ...whether the top is flat and smooth Clean it in advance if necessary and remove sawdust irregularities etc Tighten a rope on both sides of the curb or use lasers Find the average position of the curb...

Page 7: ...nt 15 x 15 mm LP525 Bottom arch LP025 Finishing profile LP502 Top arch LP512 Side top arch LP726 End piece retainer profile VPGDGL Arch stabiliser Accessories 46577 Bracket for flat curb 36187 Screw w...

Page 8: ...m arch 5 Arch stabilisers 6 Multi walled PC panel 25 mm Aluminium top arch PC cellular sheet 25 Aluminium bottom arch Aluminium lateral profile Aluminium end cap Aluminium lateral profile Roof claddin...

Page 9: ...red size 1 cm play will be provided between the curb and the bottom profile end piece Aligning 2 Lateral profile Position the lateral profiles for flat curb LP125 at the location of the long sides Lay...

Page 10: ...nector 46580 which is already clamped in the lateral profiles The connector also ensures a play of 5 mm 2 mm between the lateral profiles Seal the seams between the lateral profiles LP125 so that wate...

Page 11: ...er panels the distance between the brackets will be less than where full sheet widths are to come 4 Bottom arch Place the pre bent bottom arch LP525 at the location of bracket 46577 and tighten using...

Page 12: ...from both sides of PC panel SPC25X6 just before assembly and place the multi walled 25 mm PC panel with the UV side facing upwards There are three types of PC panels 25 mm X6 full panel widths 1050 mm...

Page 13: ...panel with the finishing profile LP025 to the other lateral profile LP125 Clips Full panel widths 1050 mm are always used with the exception of the outer edges of the barrel vault towards the end piec...

Page 14: ...t fasten too tightly Wait a moment with placing the side top arches LP512 which will come at the ends of the barrel vaults 8 End piece retainer sheet Place the multi walled PC end piece retainer sheet...

Page 15: ...ps of the bottom profile end piece LP725 on the 25 mm PC end piece retainer sheet Remove the PC end piece retainer sheet 25 mm once more and saw it off at the saw line PC 25 mm end piece retainer shee...

Page 16: ...is in the same way for the other end of the barrel vault 9 End piece retainer profile Now place the end piece retainer profile LP726 on top of the sawn off PC end piece retainer sheet Do this in the s...

Page 17: ...iece 47471 fits over the bracket 4657 Tighten the bolts Do this in the same way for the other end of the barrel vault Depending on the assembly on one or the other end of the barrel vault the left or...

Page 18: ...pening parts of the Cintramax and on the fixed parts of the barrel vault At minimum this maintenance includes cleaning of the sheets with water and a light PH neutral soap All fastenings must be check...

Page 19: ...ure that the tape has not been damaged during assembly There is no warranty for dust inclusion UV side and scratches always mount the multi layered sheets with the UV protective side facing up This su...

Page 20: ...56 20 00 00 F 32 0 56 21 95 99 INFO SKYLUX BE WWW SKYLUX BE ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE THESE GUIDELINES ARE ONLY ADVISORY IN NATURE T...

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