SKYLUX Climax Panorama, Installation Instructions Manual

Page 1: ...CANOPY Climax Panorama Installation instructions Self supporting aluminium profile system EN Art N 36183 ...

Page 2: ...ds on a roof always walk forwards Make sure there s enough light in the working zone Low hanging obstacles and falling loads Forbidden to walk under or within a radius of 1 m of a hanging or lifted load Demarcate the danger zone below the zone where there is a risk of material falling down during the installation of the veranda It s prohibited to enter these danger zones during construction Crushi...

Page 3: ...your body as possible Parts of more than 25 kg must be lifted with at least 2 persons Personal protective equipment Work clothes safety shoes and helmet are mandatory for everyone Lifeline and harness are mandatory if the edge is not secured enough or if there are no safety nets below the veranda roof They are also necessary when using an aerial working platform Use gloves when handling veranda pa...

Page 4: ...EASURING YOUR CLIMAX PITCHED ROOF p 11 12 MEASURING YOUR CLIMAX SADDLE ROOF p 13 14 PREPARATION p 15 GENERAL TIPS AND MAINTENANCE INSTRUCTIONS p 16 17 PLAN OF CONSERVATORY ROOF p 18 SPECIFIC INSTALLATION TIPS FOR THE CLIMAX PANORAMA SYSTEM p 19 38 POSTS p 20 21 GUTTER p 23 25 WALL PROFILE p 26 SUPPORTS AND SIDE SUPPORTS p 27 30 GLAZING p 31 32 FINISH p 33 38 Table of contents ...

Page 5: ... SADDLE ROOF p 42 PREPARATION OF THE TIE BAR FOR THE SADDLE ROOF p 43 INSTALLATION OF THE TIE BAR FOR THE SADDLE ROOF p 44 SIDE FINISH OF THE SADDLE ROOF p 45 ANNEX p 46 55 LOAD GRAPHS p 47 51 LOAD GRAPHS FOR ROOFS WITH PLASTIC SHEETS p 48 49 LOAD GRAPHS FOR ROOFS WITH GLASS p 50 51 SPECIFIC INSTALLATION TIPS FOR CONNECTING GLAZING p 52 53 SPECIFIC INSTALLATION TIPS FOR LED LIGHTING p 54 GLAZING T...

Page 6: ...E FOR GDG GIP CONNECTION FOR GDG D1 SUPPORT D2 SUPPORT D3 SUPPORT TP THERMAL SUPPORT TPG THERMAL SUPPORT FOR GLASS L432 L FINISH SIDE SUPPORT L END PROFILE FOR GLASS L632 L END PROFILE FOR GLASS V642 STEEL TUBE 60X40X2 GALVA L16P ALUMINIUM SIDE PROFILE 16 25 32 MM CL16 ALUMINIUM CLIP 16 MM CL32 ALUMINIUM CLIP 25 32 MM CLL SIDE CLIP 16 25 32 MM CLSB BASE SCREW IN CLIP CLST TOP SCREW IN CLIP FOR 8 T...

Page 7: ...K FOR TP TPG C5 SEAL GREY FOR SHEET SPACER OR SIDE SUPPORT C8 SEAL GREY FOR CL16 CL32 AND CLSB CY10 SEAL GREY FOR CL16 CL32 AND CLSB FOR GLASS C31 SUPPORT SEAL FOR GLASS A1 SPACER A1 A2 SPACER A2 GVT TOP PROFILE FOR GLASS CONNECTOR GVB BOTTOM PROFILE FOR GLASS CONNECTOR Y10 ADAPTOR PROFILE 8 MM FOR 10 MM SHEET Y25 ADAPTOR PROFILE 9 MM FOR 25 MM SHEET Y32 ADAPTOR PROFILE 15 MM FOR 32 MM SHEET Y16P ...

Page 8: ...ITH GUARANTEE BT32 CLOSED PLASTIC TAPE 32 MM WITH GUARANTEE BB16 PERFORATED PLASTIC TAPE 16 MM WITH GUARANTEE BB25 PERFORATED PLASTIC TAPE 25 MM WITH GUARANTEE BB32 PERFORATED PLASTIC TAPE 32 MM WITH GUARANTEE K STRAIGHT CONNECTOR S163 STOP 16 3 S323 STOP 32 3 S383 STOP 38 3 FOR GLASS GAS4 GUTTER SLIDE END FOR GDG LOGO OVERFLOW COVER FOR GUTTER SLIDE END MAS WALL SLIDE END FOR MT MB NASZ RIDGE SLI...

Page 9: ...UTTER SPOUT OUTLET GUTTER SPOUT 8423 CENTRAL DRAWING RING 8420 CENTRAL ROSETTE COVER 8425 RIDGE FIXATION 8424 END PIECE FOR THREADED BAR 8426 EYE BOLT M10 x 50 8421 TUBE PULLER SET ZSB ZSG ZSC SELF DRILLING STAINLESS STEEL SCREW NON COATED SELF DRILLING STAINLESS STEEL SCREW COATED SELF DRILLING STAINLESS STEEL SCREW WITH SEALING 6 3 x 25 SELF DRILLING SCREW 6 3 x 25 mm PS48 PARKER STAINLESS STEEL...

Page 10: ...lement noise due to temperature fluctuations This will not affect the guarantee and will not be accepted as a claim Terms conditions and guarantee The guarantee is void when the installation instructions provided below are not followed Not following the instructions and or using other parts may have an adverse effect on the safety and life cycle of the product Deviations are not permitted without ...

Page 11: ... If the Climax is installed between two walls and a gutter with screwed on gutter end pieces is used you can deduct 5 mm per side from width B This is because the screws for the gutter end piece require additional width and additional clearance is recommended These measurements can be used to calculate all other measurements using the Climafast calculation application that is made available free o...

Page 12: ...n be moved 20 mm either way to allow proper adjustment The 3 4 5 rule Determine the auxiliary point C1 based on O1 at a distance of 4 metres Use a 3 metre string and a piece of chalk to draw a circle from point O1 Use a 5 metre string to draw a circle from point C1 The 2 circles intersect at C2 Line O1 C2 should be at a perfect right angle to your wall line C1 O1 The difference in height H and dep...

Page 13: ... width B Fig 2 page 13 Width B of the Climax is the distance between the wall and the exterior of the side support If the Climax saddle roof is installed between two walls and a gutter with screwed on gutter end pieces is used you can deduct 5 mm per side from width B This is because the screws for the gutter end piece require additional width and additional clearance is recommended These measurem...

Page 14: ...hrough the slotted holes in order to position the base plate properly The U for the base plate can be moved 20 mm either way to allow proper adjustment The 3 4 5 rule Determine the auxiliary point C1 based on O1 at a distance of 4 metres Use a 3 metre string and a piece of chalk to draw a circle from point O1 Use a 5 metre string to draw a circle from point C1 The 2 circles intersect at C2 The O1 ...

Page 15: ...ad bearing to anchor the roof Free of obstacles such as water drains window sills etc Make a slot in the walls against which the conservatory roof is to be installed Install a lead slab or zinc flashing We refer to page 11 Measuring your Climax pitched roof Height first joint above HM H and at most 60 mm above the wall profile Floor Ensure that the foundation can carry the load Have an architect d...

Page 16: ...t or use preferably aluminium tape Attention after having paint the support construction it must dry Only install the sheets afterwards NEVER install the synthetic sheets directly on the timber 4 INSTALLATION Synthetic sheets shrink and extend under the influence of temperature fluctuations Please take next tips into consideration u You must foresee 5 mm play per meter sheet length and 10 mm play ...

Page 17: ... to foot knee and other impressions at the surface Please take enough precau tions during transport and installa tion Impressions in the sheet are not covered by the guarantee 12 REMEMBER u As we already mentioned several times synthetic sheets shrink and dilate under the influence of tempe rature fluctuations When they move with regard to the roof construction there can be some creak noises There...

Page 18: ...2020 18 60 Overview of the drawing of the conservatory roof A10 A11 A20 A21 A22 A23 A40 A41 A42 A30 A31 A32 A33 A10 A11 Posts page 20 21 38 A20 A23 Gutters page 22 25 37 A30 A33 Wall profiles page 26 29 30 37 A40 A42 Supports and side supports page 27 30 33 36 ...

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Page 20: ...nt and the position of the wall profile HM The following posts can be used for Climax Panorama Standard post accessories for the corner post accessories for the intermediate post Base plate PV and U shaped bracket U bracket Post 110 72 P72 Statik post Post 110 72 P72 Not supplied 110 72 P72 PU72 PV PU72 200 160 108 100 50 GPV 110 72 P72 PU72 ...

Page 21: ...n page 13 and anchor these on a solid foundation in concrete using the suitable fixing accessories not supplied Position the U bracket cor rectly on the base plate and fix it The U bracket for the middle posts can be installed without a base plate directly on a solid basis Position the posts over the brackets Position these perpendicularly level and shore these temporarily to ensure they do not fa...

Page 22: ...ile GDG IPE120 GDGK Shorten the gutter combination by 10 mm if the gutter combination is to be installed between two walls The 5 mm clearance on each side is required for the installation of the slide ends Pre drilling is required to install the U brackets if the gutter is reinforced with a steel profile The use of strong self drilling screws is recommended If the Statik installation set is used y...

Page 23: ...information on LED lighting see page 54 Reinforcement profile IPE 120 is not supplied It can be bought at any local hardware shop We recommend treating the reinforcement profiles with an anti corrosion product S1 S2 GDG GDGL Installation of U bracket PU72 for GDG IPE120 Slide in reinforcement profile IPE120 optional and install the GDGK clips IPE120 GDGK click 110 80 55 64 64 55 Ø 80 110 Slide the...

Page 24: ...information on LED lighting see page 54 Reinforcement profile IPE 120 is not supplied It can be bought at any local hardware shop We recommend treating the reinforcement profiles with an anti corrosion product S1 S2 GDG GDGL Fix the GPT bracket Predrill the IPE 4x and foresee screw thread M10 to screw the bracket Slide in reinforcement profile IPE120 optional and install the GDGK clips IPE120 GDGK...

Page 25: ... profile GIP Use silicone glue SG20 as sealant With standard posts Place the pre assembled gutter on the posts and fasten the structure using coated ZSG screws With Statik posts Place the pre assembled gutter on the posts Drill in the indi cated positions with Ø 12mm Use the template on page 57 Screw the construction with the bolts M10x30 mm Install the outlet in the gutter opening and seal using ...

Page 26: ...bridges must not be slid in continuously over the full length A 250 mm length every 250 mm is sufficient The Y16P is used to regulate the height The number of thermal bridges Y16P that are slid on to each other between the bottom wall profile MB and the top wall profile MT is determined in relation to the glazing thickness and the conservatory roof pitch see the table on page 11 Assembly Fasten th...

Page 27: ...a large span or an expected heavy snow load Check the support length in relation to the glazing snow and wind load see the graphs of page 47 51 or use the Climafast calculation application Support Support with reinforcement D1 TP G D1 V642 TP G D2 TP G D2 V1044 TP G D3 TP G D3 PL105 TP G Reinforcement profiles V1044 PL105 are not supplied They can be bought at any local hardware shop We recommend ...

Page 28: ...support profiles For regular installation using plastic sheets the length of the reinforced profiles should be the same as the support length For installation using glazing the reinforced profiles should be 100 mm shorter than the supports installation with con nectors and spacers see page 30 Screw the stop profiles to the precut side of the sheet sup ports using the included parker screws PS 48 4...

Page 29: ...into equal parts of max 750 mm when using glass The glazing quantity is determined as follows B 60 mm 750 rounded off upwards The width of the glazing is determined as follows B 60 mm glazing units 22 mm Please follow the instruction of your supplier for the glass Mark out the positions of the supports on the hinge profiles on the gutter and wall and check the axis on axis measurements STANDARD IN...

Page 30: ...pports using K connectors to ensure that the connector is not in the way laterally with regard to the finishing profile Allow for a clearance of at least 5 mm the side support will be fixed against a wall Install spacers A1 or A2 between the supports on hinge profile S1 or S2 The support seal C5 for plastic sheets or support seals C5 C31 for glass will be installed here Slide the TP G profile comp...

Page 31: ... or 18 cm per metre because if not the guarantee will be void Preparation On using plastic sheets we recommend a roof inclination of 10 The maximum slope is 20 Only the left and right sheets are cut to size Provide the open ends with suitable plastic tape closed tape BT on the top side wall side and perforated tape BB on the bottom side gutter side Ensure each sheet has a end profile on the gutter...

Page 32: ...ce between the supports Slide seal C5 into the provided slot and press support seal C31 into the provided cut aways of spacer A1 or A2 The spacers fit into the hinge profile between the supports The glazing is therefore supported on four sides Position the glazing between the sheet supports with the end profile against the stop profiles on the gutter side Ensure to leave 5 mm clearance at each sid...

Page 33: ...oth sides into the clips Ensure that seal C8 does not continue up to the end of the gutter side but to the end profile on the glazing CL16 and CL32 are fastened with the clips to sheet support TP The clips are fas tened manually using a rubber hammer and a plank Ensure the clips are not dented CL16 CL32 TP G D1 D2 D3 C8 CY10 C8 C8 CL16 CL32 D1 D2 D3 Push seal C2CX into sheet support TP G or into r...

Page 34: ...ly and use a slight torque to ensure the screw head is pressed flat against the CLSB Either single screws and or adaptor profiles Y10 Y25 must be used depending on the glazing thickness see the table on page 55 The CLST clips must be fastened manually using a seal hammer and a plank Ensure the clips are not dented 500 200 C8 CY10 CLST CLSB The screw in type clips consist of 2 parts CLSB bottom cli...

Page 35: ...L16P Position profile L16P against the exterior against the support profile Fasten profile L16P every metre sideways against the support with ZSG or against the wall using screws if the structure is to be freestanding or against a wall CLIP FINISH Clips for plastic sheets or glass The glazing thickness and options are provided on page 55 CLL for plastic sheets or glass with a 16 25 or 32 mm thick ...

Page 36: ... or adaptor profiles CY10 Y25 must be used depending on the glazing thickness see the table on page 55 Cut the CLL CLSL profile obliquely on the wall side in accordance with the roof pitch a Measure the distance to the stop profile to determine the length of profile CLL CLSL Position profile CLL CLSL on the exterior against the support profile and apply pressure manually using a rubber hammer and ...

Page 37: ... only after the roof has been completely installed MT C12 C1CX MAS ZSG Install the end panels and click the plastic plug in the cor responding holes Apply a silicone sealant to the interior of the end panel A frontal UGS water outlet is required to ensure the water can flow outside when the water outlet is obstructed if the gutter has a wall on both sides Drill an opening with a Ø of at least 33 a...

Page 38: ...ttom section in the U brackets using coated ZSG screws Drill holes with a 3 to 4 mm Ø in advance to avoid damaging the coating Add the water outlet pipe and connect it to the rainwater drain pipe Install the PC cover clips to the post 50 ZSG P72 50 click ZSG P72 PC72 50 100 50 100 Check whether the posts are completely vertical level Predrill with Ø 12 mm in the indicated positions and use the bol...

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Page 40: ...reated using two sets of wall profiles MB MT Y16P that are assembled back to back using adaptor profiles Y10 The number of thermal bridges Y16P between the bottom wall profile MB and the top wall profile MT depends on the glazing thickness and the roof pitch see the table on page 14 Cut 5 mm from the bottom wall profiles for the ridge support bracket NCZ Connect the wall profiles at the bottom and...

Page 41: ...connec tion pins 909 to connect the profiles When the top wall profile MT is discontinuous the connection at the bottom must be sealed using self adhesive aluminium tape not supplied Ensure this seal extends to below the seal C1CX Slide the ridge support bracket NCZ in the short end of the installed ridge profile and drill through both the bottom wall profiles and ridge support bracket Ø 8 mm at t...

Page 42: ...nd the hinge profile Install the ridge support bracket NCZ to the wall Check wheth er the foundation and the walls on which the structure is to be anchored have a sufficient load bearing capacity The installer is responsible for the assessment of the appropriate fixing material for the load and basis on which the structure is to be fixed Please contact your fixing material supplier or specialised ...

Page 43: ...ed on the inside of the side support profile D1 or D2 with a bolt M10 Repeat every 2 supports See the specific installation tips for the Climax Panorama single pitch roof in this manual for information on the assembly of the gut ter posts and side supports pages 19 38 ASSEMBLY 60 mm 8426 8424 The tie bar must be installed when all supports have been installed and before you install the glazing Scr...

Page 44: ...zontal connection between the supports When you are certain about the position you can cut the coated tube to size and slide it over the threaded bars Only remove the support from the ridge profile when the roof has been entirely finished If necessary you can still adjust the draw set by using the bolts in the ring Position both rose covers 8420 over the ring 8423 Use silicone for this 8420 8420 8...

Page 45: ... visible side supports are provided with an L16P with C2CX seals a CLL with CL16 or CL32 clips or a CLSL with screw in type CLSB with CLST clips At the top of the ridge this side finish will be covered by the ridge end panel NASZ Use 4 coated screws ZSG for this ZSG ZSG L16P CLL CLSL ZSG ZSG D1 D2 D3 ...

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Page 47: ...n installed on top of each other A possible bending of the gutter profile above the sliding doors should therefore be taken into account When the selected gutter support cannot be installed where a certain span or load is concerned select a gutter support that can handle a larger span You could also install an extra post to decrease the free span Span refers to the distance between the posts The t...

Page 48: ...utter support GDG that will make allowances for a free span of 5400 mm You then install an extra post in the middle for support The span is the distance P between the posts In this example the width can be 7000 mm where the free span P between the posts 7000 2 x 110 6780 mm The bending in the middle with a load of 500 N m is 1 200 or 6500 200 32 5 mm Less if unloaded The maximum gutter profile len...

Page 49: ...This is the maximum length of the support between the hinge profiles in relation to the load and the depth D of the roof The maximum bending is 1 200 In other words a bending of 1 cm for a free span of 200 cm The load is related to the snow and wind load Practical example The axis distance AX between the support profiles is 1000 mm with plastic sheets with a width of 980 mm The depth D of the roof...

Page 50: ...G with reinforcement IPE 120 that will make allowances for a free span P of up to 5800 mm Either you select gutter support GDG with a free span P of up to 4650 mm between the posts You then install an extra post in the middle for support With 2 posts the width can be at most 5800 2 x 110 6020 mm The maximum bending 1 300 in the middle with a load is 5500 300 18 3 mm Less if unloaded The maximum gu...

Page 51: ...upport between the hinge profiles in relation to the load and the depth D of the roof The maximum bending is 1 300 In other words a bending of 1 cm for a free span of 300 cm The load is the sum of the weight of the glazing and the snow and wind load applied to the roof Practical example The axis distance AX between the support profiles is 650 mm The depth D of the roof is 3500 mm The support lengt...

Page 52: ...B Y16P GSP20 L1 L2 SG20 SG20 SG20 SG20 Ltot 27 mm 60mm TPG S38 3 SG20 L1 12mm 60mm S1 S2 B AX 22 mm GVB Y16P GVT Glass thickness GVB GVT Y16P ABS Y10 alu GSP blocks Adhesive SG20 8 21 mm 2 x GSP 8 x 22 29 mm 1 x 1 x 1 x GSP 20 x 30 34 mm 1 x 1 x 1 x 1 x GSP 20 x GVT GVT GSP8 GSP8 L1 L2 SG20 SG20 SG20 SG20 27 mm Ltot Glazing length Ltot L1 27 mm L2 Ltot total length of glazing L1 length of the bott...

Page 53: ...LST CLSL manually or using a rubber hammer Stick end profile L432 or L632 on to the glazing Position the bottom glass sheet on the conservatory supports Press profile GVB against the glazing Position 2 plastic buffer blocks in between the glazing and bottom profile GVB Repeat this for all supports Add adhesive to the top ribbed zone of bottom profile GVB Position the top glass sheet and add 2 plas...

Page 54: ...maximum 7 meters Pull the extenstion cable 6 m through the lateral rafter of the wall profile to the gutter Chip connection Connect the LED chip to the transformer chip IP44 The transformer is placed in the wall profile for which there is some space between the bottom wall profile and the hinge profile LED lighting installation in GDG gutter A recess in which the LED strip fits will be available w...

Page 55: ...S16 3 15 mm HL25 S16 3 16 mm HL25 S16 3 17 mm HL40 S32 3 18 mm HL40 S32 3 19 mm HL40 S32 3 20 mm HL40 S32 3 21 mm HL40 S32 3 22 mm HL40 S32 3 23 mm HL40 S32 3 24 mm HL40 S32 3 25 mm HL40 S32 3 26 mm HL40 S32 3 27 mm HL40 S32 3 28 mm HL40 S32 3 29 mm HL40 Y32 S32 3 30 mm HL40 Y32 S32 3 31 mm HL40 Y32 S32 3 32 mm HL40 Y32 S32 3 33 mm Y25 HL40 Y32 Y32 S32 3 34 mm Y25 HL40 Y32 Y32 S32 3 Key ideal solu...

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Page 60: ...GISTERED BRAND OF SKYLUX SPINNERIJSTRAAT 100 B 8530 STASEGEM T 32 0 56 20 00 00 F 32 0 56 21 95 99 INFO SKYLUX BE WWW SKYLUX BE ONLY USE ORIGINAL PARTS DELIVERED BY SKYLUX EVERY GUARANTEE IS CANCELLED IF NON ORIGINAL PARTS ARE USED THESE GUIDELINES ONLY HAVE AN ADVISORY CHARACTER ASSEMBLY FALLS UNDER THE ENTIRE RESPONSIBILITY OF THE CUSTOMER ...