Skytrac 101-200-01, Installation Manual

Page 1: ...28 2014 SkyTrac Systems Ltd 200 170 Rutland Road North Kelowna BC Canada Tel 1 250 765 2393 Fax 1 250 765 3767 Web www skytrac ca Email support skytrac ca Copyright 2014 SkyTrac Systems Ltd All right...

Page 2: ...010 340 Labeled analog pins 2 and 3 as Reserved Do not use Section 4 2 8 now says analogue inputs 1 4 5 can be configured and analogue input 1 is preferred for engine status Section 1 3 1 references...

Page 3: ...except for the Li ion battery P N STS0044 or STS0061 and ITRAY 200 Installation Kit are under warranty for one year from date of shipment from SkyTrac Systems For failed units caused by defective par...

Page 4: ...lation Tasks 20 3 5 ISAT 200 Component Weights 20 3 6 Installation Materials 21 3 6 1 PN 102 200 01 Installation Kit for the ISAT 200R 21 3 7 Installing ITRAY 200 21 3 8 Installing TSO Combination Ant...

Page 5: ...imitations 38 8 Maintenance and Continued Airworthiness 39 8 1 Continued Airworthiness 39 8 2 Maintenance Instructions 39 8 2 1 Battery Replacement Instructions 40 8 2 2 SIM Card Replacement Instructi...

Page 6: ...ARINC 404 Bay A pin descriptions 27 Table 17 Digital Ground Seeking Input Descriptions 28 Table 18 Digital Voltage Seeking Input Descriptions 28 Table 19 Current Sinking Digital Outputs Descriptions...

Page 7: ...components of the ISAT 200 system Section 3 Mechanical Installation This section contains the procedures for the physical installation of the ISAT 200 system components Section 4 Electrical Installati...

Page 8: ...11 Appendices 1 2 1 Audience This manual is intended for qualified aircraft avionics installation technicians referred to as installers It assumes that the installer is familiar with the tools materia...

Page 9: ...the primary hardware component of a system designed to provide full duplex sat phone communication automatic message reporting 2 way messaging and other data transfers Data can be sent between an airc...

Page 10: ...nfiguration Module retains the configuration information related to the airframe so that if the ISAT 200 is replaced the new unit will be easily reconfigured If an ISAT 200 is moved from one ITRAY 200...

Page 11: ...with ARINC404 connector qualified to RTCA DO 160E 102 200 01 ISAT 200R 101 200 03 ISAT 200 with ARINC404 connector qualified to RTCA DO 160F 102 200 01 ITRAY 200R 102 200 01 ITRAY Installation Kit for...

Page 12: ...2 Note The CDP 250 and DVI 250 require a special version of firmware to communicate with the ISAT 200 Contact SkyTrac Client Services for more information Type Part Number Description Compatibility 1...

Page 13: ...Input 0 007 Vrms to 1 4 Vrms maximum Microphone Input Impedance 1K ohms Microphone Excitation Software Enabled Bias 10 VDC maximum Protection Audio output short circuit protected 2 4 Digital and Anal...

Page 14: ...ation Limitations section of this document for information regarding battery operating limits Table 8 GPS Receiver Specifications Receiving Method 12 Channel continuous tracking receiver Acquisition t...

Page 15: ...ight 0 22 lb 0 215 lb Connector MOLEX 43025 0400 MOLEX 43025 0400 Over Discharge Protection 2 32 Volts cell 2 2 Volts cell Over Charge Protection 4 325 Volts cell 4 375 Volts cell Over Current Protect...

Page 16: ...102 200 01 ITRAY 200R have been tested to the RTCA DO 160F environmental categories as follows DO 160F Env Cat F1 BAB SBM UG XXXXXXZ BX BXXXMXXXXX The tests demonstrated that the ISAT 200 and ITRAY 20...

Page 17: ...Cooling 5 0 Temperature Variation B B 6 0 Humidity A A 7 0 Operational Shock Crash Safety B B 8 0 Vibration SBM UG SBM UG 9 0 Explosion Proofness X X 10 0 Water Proofness X X 11 0 Fluids Susceptibili...

Page 18: ...25 FCC ID Q639522B US FCC Federal Regulations Part 15 ETSI EN 301 489 The 9522B Iridium modem is designed to comply with the standards for Radio Emissions Compliance Electromagnetic Compatibility and...

Page 19: ...2 Unpacking and Inspecting the System Components 1 Check the items in the shipment against those listed on the shipping invoice to ensure that all items have been received If any items are missing con...

Page 20: ...aircraft that the ISAT 200 is installed in operates near an active INMARSAT terminal please see Appendix A 3 Install and secure the ITRAY 200 4 Install the TSO combination antenna PN STS ISAT ANT Rou...

Page 21: ...cable and connector routing 2 Attach the tray to the surface using four AN3 type bolts with lock nuts 3 Attach the cables to the ITRAY 200 as per an approved wiring diagram 3 8 Installing TSO Combinat...

Page 22: ...y the aircraft manufacturer or in accordance with TC or FAA approved engineering data Special caution must be observed when installing antennae in pressurized aircraft Note The combination antenna inc...

Page 23: ...r J2 for 101 200 03 J1 for 101 200 01 and push until it is securely in place 3 Reinstall the battery cover panel with the eight screws that were previously removed Figure 2 ISAT 200 Side Panel Detail...

Page 24: ...knowledge of aircraft electronics installation and be a holder of either an FAA Repairman s Certificate or a Transport Canada equivalent All installations should meet the requirements of FAA advisory...

Page 25: ...y connector with 106 pins and Bay A refers to the lower bay connector with 30 pins The following figures illustrate the ARINC 404 pin callouts using drawings pin names and pin descriptions Figure 3 AR...

Page 26: ...non inverted line 44 ETH IN Ethernet positive receive port 45 52 RESERVED Reserved do not connect 53 DO4 Digital Output 4 54 DO2 Digital Output 2 55 DO3 Digital Output 3 56 DI5 Digital Input 5 57 ETH...

Page 27: ...is Ground 18 CH_GND Chassis Ground 19 CH_GND Chassis Ground 20 CH_GND Chassis Ground 21 S1_GND Serial 1 Ground 22 S2_GND Serial 2 Ground 23 RS485_A1 RS485 port 1 non inverted line 24 RS485_B1 RS485 po...

Page 28: ...nected to aircraft ground for the digital inputs to function correctly The status of the digital inputs can be checked from the ISAT 200 Menu Please refer to the ISAT 200 User Guide for help navigatin...

Page 29: ...Port 1 Descriptions ISAT 200R Description and recommended usage Bay A Pin Recommended port for connection to STS peripherals 23 RS 485 A Non Inverted Input Output Line 24 RS 485 B Inverted Input Outp...

Page 30: ...ion and recommended usage Bay A Pin General purpose data port 28 TX Data out of ISAT 200 27 RX Data into ISAT 200 22 Serial data ground reference Note RS 485 Port 2 shares some circuits with RS 232 Po...

Page 31: ...On Off toggle switch if a voltage seeking input is required 4 2 9 Auxiliary Power Output Table 26 Auxiliary Power Description ISAT 200R Description and recommended usage Bay A Pin 13 6 VDC 0 8 A shor...

Page 32: ...3 7 8 9 Power supply and data bus to ITRAY 200 4 3 Example Installation drawings and BOM Approved installation drawings from the appropriate STC should be used for installation of the ISAT 200 System...

Page 33: ...r to a high range designed to accept up to 1 4V RMS To select the audio input level use the ISAT 200 menu System Audio Audio In Select Lo Level for low input range for microphones or Hi Level for high...

Page 34: ...er Audio configuration includes configuring the audio volume microphone gain side tone volume microphone bias microphone input range and ring tone 5 3 System Configuration System configuration include...

Page 35: ...the installed ISAT 200 Inform the local SkyTrac Program Manager to change the default position interval via SkyWeb to another interval if required Failure to do so will result in position report charg...

Page 36: ...as follows a Scroll to System Test Ana I P b The menu will scroll through each analog input and display the input voltage c Change one of the analog inputs and check that the analog input value increa...

Page 37: ...ponder test set to 3 db above the output necessary to achieve 90 reply If possible set the ADF to a nearby navigation station List the power plant fuel and other electric instruments on the EMI RFI Te...

Page 38: ...pproved by SkyTrac Systems to charge the battery pack Use of other chargers may damage the battery pack and increase the risk of heat explosion or fire STS is not responsible for the damage caused to...

Page 39: ...ntenance Instructions The ISAT 200 Li ion battery capacity will decrease as the battery undergoes normal usage and aging The rate of capacity reduction depends greatly on the usage characteristics and...

Page 40: ...er the heat shrink Ensure that the locking tabs on the cable ties are on the same side as the bump on the battery about half way up the battery in height or else it will not fit into the enclosure See...

Page 41: ...ry to the power board by inserting the 4 pin battery cable connector into the battery connector J2 for 101 200 03 J1 for 101 200 01 and push until it is securely in place 9 Reinstall the battery cover...

Page 42: ...c s website at www skytrac ca for a list of firmware updates available or contact SkyTrac Client Services IMPORTANT NOTE Depending on the time period between shipping of your unit and the physical ins...

Page 43: ...message is waiting to be viewed on the display 10 4 Button The black button on the ISAT 200 is used for scrolling through the menu and accessing different configuration options and error messages A si...

Page 44: ...veloped by SkyTrac Systems Generally speaking an Iridium unit located within 15 to 45 meters 50 to 150 feet respectively of an operating INMARSAT mini M or Standard C terminal will likely experience i...

Page 45: ...020 DOC0334 Page 45 of 49 Restricted Proprietary and Confidential Information 11 2 Appendix B Battery Precautions The document reference is online please check the correspondence between the online do...

Page 46: ...0 7 CmA When the voltage per cell is 2 9V or less charge using a charge current of 0 1CmA or less Contact Panasonic for information regarding pulse charging 3 Charge Temperature The batteries should...

Page 47: ...esistance is an issue we recommend that you use contact plating such as gold plating on the terminals 4 Storing the Batteries The batteries should be stored at room temperature charged to about 30 to...

Page 48: ...ildren the caregiver should explain the contents of the user s manual to the children The caregiver should provide adequate supervision to ensure that the device is being used as explained in the user...

Page 49: ...ce the battery s life expectancy 3 When Discharging the Battery WARNING 1 Do not discharge the battery using any device except for the specified device When the battery is used in devices aside from t...

Page 50: ...The document reference is online please check the correspondence between the online documentation and the printed version...