Page 27
WARNING
Line voltage will be measured in this
test. Do not touch uninsulated connec-
tor pins or meter test leads.
b. Step #1
1. Plug the table cord into the wall receptacle
and turn main switch ON.
2. Disconnect the 2 pin connector from the
solenoid in question. See figure 5-8.
3. Use a voltmeter capable of measuring 120
VAC and measure the voltage across the 2 pin
connector. Polarity of meter leads is not important.
NOTE
The appropriate pendant control but-
ton must be pushed during this test.
The motor will run when this test is
performed, and the brake locking sole-
noid will be activated by any function
other than UNLOCK.
c. Test Results:
If you do not receive the correct voltage, the prob-
lem could be in the wires leading to connectors
CN6 and CN7. The problem could also be in the
relay box or the Pendant Control (refer to appropri-
ate section for troubleshooting).
If the correct voltage is obtained, everything is
good up to that point and the problem is more than
likely the solenoid.
d. Step #2
The solenoid can be checked out using an ohm-
meter R x 1 scale.
1. Measure the resistance between the two
pins of the connector in question. See figure 5-8.
Connector being tested must be disconnected.
Polarity of meter leads is not important.
2. The meter should read approximately 80-90
ohms at room temperature.
f. Test Results:
If you do not receive the correct meter readings, the
relay box or wiring is defective and should be
replaced.
NOTE
Before deciding the relay box is de-
fective, check the wires and pins in the
connector blocks to make sure they are
not loose or making a bad connection
with their mate.
5-5. Solenoids
The solenoids are energized by 120 volt potential
that is controlled by the relays located inside the
relay box.
The solenoid windings are protected from exces-
sive heat with an internal thermal fuse that will open
after approximately seven (7) minutes of continu-
ous operation. The solenoid must be replaced if
the internal thermal fuse has been blown. The
solenoids are mounted directly on either side of the
hydraulic mini-valves and push the spool valve in
one direction or the other depending upon which
solenoid is activated.
a. Solenoid Test
The following tests check the voltage applied to the
solenoids and the resistance of the solenoid coil.
NOTE
If a solenoid does not function when the
pendant control button is pushed, the
problem could be the pendant control,
the relay box, or the solenoid.
NOTE
Each solenoid is controlled with 120V
source coming from the relay box. This
source can easily be checked by mea-
suring the voltage at the 2 pin connec-
tor in question.
Summary of Contents for ELITE 6002
Page 2: ...Page 52...
Page 8: ...Page 52...
Page 29: ...Page 21 Figure 4 1 6002 Electrical Circuit Block Diagram...
Page 59: ...Page 51 VR2 VR3 VR1 Figure 7 2 Relay Box Adjustments Model 6002B...
Page 60: ...Original printing 5 03 Revised 8 05...
Page 61: ...Page 52...
Page 62: ...Page 58 500036thStreetS E GrandRapids MI 49512 1 800 SKYTRONor1 616 957 0500 FAX1 616 957 5053...
