background image

 11

2653

11

2021

-

SE IP 100 & SE IP 130

MG_0005

R

D

1

2

3

4

6

5

8 x layers of fiberglass 

and resin

8 x layers of fiberglass 

and resin

MG_0006

R = D x 0,1

R = D x 0,1

D x

 0,1

-0,1

5

D x

 0,1

-0,

15

D

Layers of 

fiberglass 

and resin

Layers of 

fiberglass 

and resin

*Fiberglass 

Hull

*Steel/ 

Aluminium 

Hull

Hull

Hull

Hull

Tunnel

Tunnel

Tunnel

Welding

Layers of 

fiberglass 

and resin

Additional Layers of 

fiberglass and resin

Additional Layers of 

fiberglass and resin

Hull

1

3

4

2

Tunnel Installation

1.  Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are 

installing. Mark the centre of the tunnel on both sides of the hull. Drill a hole horizontally at these marks. 

2.   Mark the circle for the tunnel opening (outside diameter of the tunnel) and cut the hole.

3.  Grind off the gel coat to the “real fi breglass” area 12cm around the hole on both inside and outside the hull to cast the tunnel to the hull 

(Fig. 3)

.

4.  Insert the tunnel and mark its shape to fi t the hull. 

(NB: if you are installing with a deflector/ spoiler, leave a part of the tunnel in the front and 

underside of the tunnel that will cover the back face.) 

5.  Cut the tunnel ends to the desired shape and lightly sand its surface. Clean the area with acetone or similar where you are going to apply 

fi breglass. 

(NB: Do not cast or add fi breglass to the area were the thruster will be placed.)

6.   Cast the tunnel to the inside of the hull, use at least eight layers of 300g fi breglass and resin, preferably alternating mat and rowing types of 

fi breglass. To round the tunnel ends to a 10% radius make further layers inside to preserve the desired hull thickness.  

(NB: Ensure gaps between the tunnel and the hull are completely fi lled with resin/ fi breglass. In areas where you can not access to make 

layers of resin/ fi breglass, a resin/ fi breglass mixture must be used in that area.)

 

MC_0003

IMPORTANT 

We recommend that a professional does the fi breglass, steel or aluminium fi tting of the tunnel. These instructions are only general 

instructions and do not explain in any way the details of fi breglass work. Problems caused by faulty installation of the tunnel, are the 

installers full responsibility.

MG_0002

R = 0,1 x D (10%)

D

1

2

3

Angled tunnel ends for 

steel/ aluminium hulls 

Cavitation

MG_0003

High water force 

while underway

High water force 

while underway

from wave contact

1

2

3

4

Tunnel Ends

MC_0003

Rounded tunnel ends will maximise thrust and minimise noise and cavitation. 

For best performance round the tunnel connection to the hull-side as much as possible. The minimum rounding has a radius of 10% of the diameter of 

the tunnel.

Signifi cant advantages of a rounded tunnel over a sharp tunnel to hull connections are:

1.    A rounded tunnel end will prevent the creation of turbulence/ cavitation created from a sharp tunnel end when water passes by the tunnel.

      -    The turbulence/ cavitation will block the outer area of the tunnel and thereby reduces the effective tunnel diameter and thrust.

      -    Turbulence/ cavitation on the propeller will lessen the thrusters performance and create excess noise.

2.    For steel/ aluminium hulls angled tunnel ends also offer similar performance as a rounded connection.

3.  A rounded tunnel end makes the thruster draw water from along the hull-side, creating a vacuum that will suck the boat sideways and thereby give  

 

additional thrust.

 

-     With a sharp tunnel end, the thruster will be unable to take water from along the hull-side, and you will not gain the desired vacuum and  

 

      additional thrust. This “free” extra thrust in optimal installations be 30 - 40% of the total thrust.

(NB: A Side-power thruster propeller does not produce cavitation at working speed. Therefore, any cavitation and cavitation noise in the tunnel will 

be caused during improper tunnel installation.)

Summary of Contents for SE-IP100

Page 1: ...ER AS P O Box 519 N 1612 Fredrikstad Norway www sleipnergroup com DOCUMENT ID REVISION DATE LANGUAGE Installation Guide For Ignition Protected DC Electric Thruster Models SE IP100 SE IP130 EN I M 2653 11 2021 ...

Page 2: ...Thruster Specifications 5 Technical Specifications 5 Positioning of the tunnel thruster 6 Tunnel Length 7 Tunnel installation in sail boats 8 Water Deflection 9 Tunnel ends 10 Tunnel installation 11 12 Stern tunnel installation 13 Gear Leg Motor Bracket Installation 14 Propeller Installation 15 Motor Installation 16 Thruster Electrical Installation 17 Electrical Specifications 18 Technical Wiring ...

Page 3: ...ternational and national regulations It is the responsibility of the installer to follow all applicable international and national regulations when installing Sleipner products The recommendations given in this document are guidelines ONLY and Sleipner strongly recommends that advice is obtained from a person familiar with the particular vessel and applicable regulations This document contains gen...

Page 4: ... Water Depth 185 7 28 185 7 28 250 9 84 250 9 84 TL Minimum tunnel length 158 6 22 158 6 22 253 9 96 253 9 96 TL recommended Recommended tunnel length 195 7 68 216 8 50 303 11 93 303 11 93 T min Minimum tunnel wall thickness 6 0 24 6 0 24 6 0 24 6 0 24 T max Maximum tunnel wall thickness 8 0 31 8 0 31 8 0 31 8 0 31 IP 100 12v IP 100 24v IP 130 12v IP 130 24v Valid for SE IP SEP IP MG_0076 H W L TL...

Page 5: ...r cools down Flexible coupling between electro motor and drive shaft protects electro motor and gear system if propeller jams Original Sleipner panels shut off automatically 6 minutes after last use Original Sleipner panels use child safe double ON buttons An integrated microprocessor monitors solenoids reduce wear and risk of solenoid lock in Auto stop of the thruster occurs when an undesirable s...

Page 6: ...ster as deep as possible under the waterline 2 Deeper installations prevent air from being sucked into the tunnel from the surface resulting in reduced thrust performance and increase noise levels during operation Deeper installations increase water pressure for maximum efficiency from the thruster The centre of the tunnel should be a minimum of 1 x the tunnel diameter below the waterline The insta...

Page 7: ...ength of the tunnel walls to vary in length excessively EG The top tunnel wall is x 4 longer than the bottom wall 2 If the tunnel is too long the friction inside will reduce the water speed and thereby the thrust 3 If the tunnel is too short typically only in the bottom section of the tunnel cavitation problems can occur as water flow will not be able to straighten itself before reaching the prope...

Page 8: ...tead fit the tunnel halfway into the underneath section of the existing hull Strengthen it with a deflector spoiler directing the water flow around the tunnel This will allow installation of the thruster in the proper position on the boat maintaining the reliability and space advantages of the tunnel thruster This installation is being used by some of the world s largest sail boat builders and has ...

Page 9: ...it is angled slightly down because of the water flow on this area 3 Making a deflector spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag The deflector spoiler will push the water flow out from the hull so water can pass by the back face of the tunnel The shape and size of this deflector spoiler will depend on the hull shape The easiest way of making the def...

Page 10: ...tunnel and thereby reduces the effective tunnel diameter and thrust Turbulence cavitation on the propeller will lessen the thrusters performance and create excess noise 2 For steel aluminium hulls angled tunnel ends also offer similar performance as a rounded connection 3 A rounded tunnel end makes the thruster draw water from along the hull side creating a vacuum that will suck the boat sideways ...

Page 11: ...er the back face 5 Cut the tunnel ends to the desired shape and lightly sand its surface Clean the area with acetone or similar where you are going to apply fibreglass NB Do not cast or add fibreglass to the area were the thruster will be placed 6 Cast the tunnel to the inside of the hull use at least eight layers of 300g fibreglass and resin preferably alternating mat and rowing types of fibreglass T...

Page 12: ...h tunnel installed and cast 1 Round the edges with a radius of 10 of the tunnel diameter 2 For steel aluminium hulls make a slope with a length of 10 15 of the tunnel diameter NB If this is not possible round the tunnel end as much as possible 3 Additionally cast two layers on the outside of the tunnel hull in a 10cm area 4 Follow the same method if making the deflector spoiler You must apply gel ...

Page 13: ...installation please refer to the supplied manual in your Sleipner product delivery Stern Thruster SLEIPNER AS P O Box 519 N 1612 Fredrikstad Norway www sleipnergroup com DOCUMENT ID REVISION DATE LANGUAGE Installation Guide Stern Tunnel Installation MC_0003 ...

Page 14: ... propeller on the gear leg to ensure it is centred and rotates freely with the same clearance from each blade to the tunnel wall Place top motor bracket to measure the drive shaft has come through the motor bracket at the correct height Remove the gear leg and propeller for final installation 6 Apply appropriate sealant to both sides of the gasket and place on the gear leg Place the gear leg in the...

Page 15: ... end of the shaft spline Tighten with the propeller lock nut 3 Insert the anode to the end of the propeller and tighten the anode holding screw Apply a thread glue Loctite 243 or similar to ensure that the anode holding screw does not unscrew itself from during the rotation of the propeller 4 Apply anti fouling to the gear leg and propeller Do not apply anti fouling to any rubber elements of the g...

Page 16: ...tly top and bottom NB The motor can be placed in all directions on the motor bracket However ensure the cable terminals are accessible for electrical installation later 6 If you are installing the motor at an angle of more than 30º off vertical the motor will require separate additional support NB Do not position supports on the motors top cap 7 Fasten the bolts holding the motor to the motor brac...

Page 17: ...specific duty cycle 2 Use appropriate sized cables and batteries with high cranking capacity to feed the thruster The actual voltage at the motor while running the thruster decides the motors output RPM and thrust Use larger cables and stronger batteries for better results See electrical specifications for advised minimum cables and batteries CCA 3 Install the main switch as close to the battery as ...

Page 18: ...NA NA NA AWG 2 0 2 0 4 0 2 x 2 0 2 x 3 0 2 x 3 0 2 x 4 0 2 x 4 0 2 x 4 0 24 V 280 A DIN 300 SAE 570 EN 520 ANL 250 mm2 35 35 35 50 50 70 70 95 95 120 120 2 x 95 AWG 2 2 2 1 0 1 0 2 0 2 0 3 0 3 0 4 0 4 0 2 x 3 0 100 185T 12 V 740 A DIN 750 SAE 1425 EN 1320 ANL 500 mm2 95 95 2 x 70 2 x 95 2 x 120 NA NA NA NA NA NA NA AWG 3 0 3 0 2 x 2 0 2 x 3 0 2 x 4 0 24 V 340 A DIN 400 SAE 760 EN 680 ANL 325 mm2 5...

Page 19: ...x 6 122x on SP75Ti SP95Ti and SP125Ti NB Make sure to not use any electronic interface box delay box older than the 6 1232i ex 6 122x NB Very important to check the following with main switch position After all electrical connections have been completed check with an ohm meter that there is no electrical connection between electro motor body and positive terminal on the motor and between the elect...

Page 20: ...2 1 3 Fuse Battery main switch 1 5 4 2 6 8 9 red grey sig blue sig black red grey sig blue sig brown 3 red Fused inside 1A black 7 white NB Make sure to not use any electronic interface box delay box older than the 6 1232i ex 6 122x on SP75Ti SP95Ti and SP125Ti NB Make sure to not use any electronic interface box delay box older than the 6 1232i ex 6 122x ...

Page 21: ...ed at the same time in opposite directions the electronic control box will stop the thruster until it receives a single signal or thrust in one direction Sleipner on off equipment it is entirely plug play and require no additional configuration setup See the Control panel manual for more information MC_0041 Please refer to the graphic for special considerations relating to your model MG_0025 Thrust...

Page 22: ...llation For Control Panel installation please refer to the supplied manual in your Sleipner product delivery MC_0398 SLEIPNER AS P O Box 519 N 1612 Fredrikstad Norway www sleipnergroup com DOCUMENT ID REVISION DATE LANGUAGE Installation Guide Control Panel ...

Page 23: ... gear house and propeller but NOT anodes sealing rubber fittings or propeller shafts Propeller is fastened correctly to the shaft Propeller turns freely in tunnel The anode and or holding screw is tightened well with thread glue Check the boat for potential water leakage around installation areas Correct drive direction as per control panel User Manual is supplied to the owner The thruster has been...

Page 24: ...eturned to the Purchaser at the Warrantor s expense If on the other hand the claim is determined to result from circumstances such as described in section 4 above or a result of wear and tear exceeding that for which the equipment is intended e g commercial use of equipment intended for leisure use the costs for the troubleshooting and repair shall be borne by the Claimant b No refund of the purch...

Page 25: ...25 2653 11 2021 SE IP 100 SE IP 130 MC_0037 Notes ...

Page 26: ...26 2653 11 2021 SE IP 100 SE IP 130 MC_0037 Notes ...

Page 27: ...27 2653 11 2021 SE IP 100 SE IP 130 MC_0037 Notes ...

Page 28: ...naccuracies or omissions it may contain Continuous product improvement may change the product specifications without notice Therefore Sleipner Motor AS can not accept liability for any possible differences between product and document Register your product and learn more at www sleipnergroup com Made in Norway SLEIPNER AS P O Box 519 N 1612 Fredrikstad Norway www sleipnergroup com ...

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