background image

1.  Select correct pilot pin and place in cutter shank from the rear. Align flats on cutter shank with arbor body set  

 

  screws. Insert cutter into arbor body.

2.  Tighten set screws securely on cutter shank flats.

 NOTE:

 Set screws should be recessed in arbor body when tight.

3.  The surface you are working on should be clean and flat, and free from rust, scale, dirt and chips.

4.

  

Fill coolant reservoir with a water-soluble cutting fluid.

5.

 

Place Slugger® machine on workpiece with pilot pin over the center of hole to be drilled.

6.

  

Connect machine to power source.

7.   Lower Slugger® cutter to surface of material to be cut. Once the pilot makes contact, coolant will be released down 

the milled slot on the pilot and into the Slugger® cutter. Coolant flow can be stopped by lifting pilot pin off work 

  surface or shutting off coolant valve. 

NOTE:

 Be sure coolant valve is open. Regulate coolant flow by adjusting 

  coolant valve on coolant bottle.

CAUTION!

 

always

 

use

 

safety

 

strap

failure

 

to

 

do

 

so

 

could

 

result

 

in

 

personal

 

injury

and

/

or

 

damage

 

to

 

the

 s

lugger

® 

drilling

 

machine

.

8.

 

The safety strap must be securely fastened to machine and around work being drilled. Loop strap around work piece 

  and connect strap ends by attaching to D-rings on drill. 

NOTE:

 Safety strap is intended only to restrain the drill to the  

  work piece in the event of a power failure to the magnetic base. 

9.  Position chip guard toward work area before drilling.

before

 

the

 

cut

ready

 

to

 

make

 

the

 

cut

CAUTION!

 

position

 

chip

 

guard

 

toward

 

work

 

area

 

before

 

drilling

.

1.  Move magnet switch to “ON” position. Switch will illuminate to indicate power is present – magnetic base should  

  be firmly secured to workpiece at this time. Thin materials may require an additional steel backing plate to achieve

  proper magnet adhesion.

2.  Start drill motor by depressing green motor “ON” button.

3.  Using the feed handles, advance cutter into material until Slugger® cutter has established an external groove 

  in the material. During the remainder of the cut apply smooth constant pressure without overloading motor.

  NOTE:

 Slugger® cutters are designed for uninterrupted cutting. Chips are evacuated during the cut. Do not peck  

  drill when using Slugger® cutters.

4. 

NOTE:

 This machine is equipped with motor overload protection circuitry. An overload indicator light will turn on if  

  the motor load is excessive. If the motor load is increased beyond this point, the motor will shut off and the overload  

  indicator light will remain on. To restart the motor, first press the red motor “OFF” button. The overload light will turn 

  off, and the green motor “ON” button can now be pressed to restart the motor. See caution below.

CAUTION!

 

if

 

drill

 

motor

 

should

 

stall

 

or

 

stop

 

before

 

a

 

complete

 

cut

 

is

 

made

always

 

remove

 

cutter

 

from

 

hole

 

before

attempting

 

to

 

restart

 

motor

failure

 

to

 

do

 

so

 

could

 

result

 

in

 

personal

 

injury

 

and

/

or

 

damage

 

to

 

the

 s

lugger

®  

drilling

 

machine

 

and

 

cutter

note

this

 

machine

s

 

circuitry

 

will

 

automatically

 

shut

 

the

 

drill

 

motor

 

off

 

if

 

magnetic

 

base

 

is

 

sepa

-

rated

 

from

 

its

 

work

 

surface

if

 

your

 

machine

 

requires

 

adjustment

contact

 

jancy

s

 

service

 

department

.

1.

 

After the Slugger®

 

cutter has finished the cut, the “slug”, or uncut center portion of material, will be expelled when 

  the motor is returned to the full up position. 

2.

 

Return machine into full upright position and depress red motor “OFF” button, wait until motor completely stops.

3.

 

Move magnet switch to “OFF” position when ready to release magnetic base from work surface.

4.

 

Move magnet switch to “DEMAG” position for one or two seconds to reduce residual magnetism.

after

 

the

 

cut

8

Summary of Contents for 17985

Page 1: ...TECTION REQUIRED MODEL 17985 120V OR 17987 220V Serial Date of Purchase WARNING before use be sure everyone using this machine reads and understands all safety and operating instructions in this manua...

Page 2: ...y Jancy Engineering Inc will within one 1 year from the original date of purchase repair or replace any goods found to be defective in materials or workmanship provided the product warranty registrati...

Page 3: ...not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the...

Page 4: ...t of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate power tool Power tools are dangerous in the hands of untrained users e Maintain powe...

Page 5: ...ar cutting area or rotating machine parts 6 Always use eye and hearing protection 7 Always use safety strap and chip guard provided with machine 8 Always use proper tooling Keep cutters securely faste...

Page 6: ...contacting power source tie a drip loop in power cord as shown in Figure B Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Rep...

Page 7: ...NOTE Feed hub assembly is mounted on right side of machine frame if necessary it can be reversed for lefthand operation by simply removing the fastener item 24 and hub item 21 from frame Remove hub p...

Page 8: ...erials may require an additional steel backing plate to achieve proper magnet adhesion 2 Start drill motor by depressing green motor ON button 3 Using the feed handles advance cutter into material unt...

Page 9: ...ant valve Valve must turn freely Check coolant lines for blockage Dirt or debris in coolant tank Consistency of coolant mixture too thick Incorrect pilot pin being used Vent hole in coolant tank lid b...

Page 10: ...olant system reservoir o rings lip seals and coolant collar for wear 7 Inspect motor brushes and replace as needed 8 Replace any worn parts and regularly tighten fasteners that have become loose durin...

Page 11: ...machine breakdown 11 Rev D...

Page 12: ...1 17 M8 X 30 SHCS UH0814 2 18 M8 LOCK WASHER UH2082 4 19 M8 X 25 SHCS UH0812 2 20 CONTROL PANEL ASSEMBLY 120V 07310P 1 CONTROL PANEL ASSEMBLY 220V 07312P 21 PINION HUB 07320 1 22 SPOKE HANDLE 07319 3...

Page 13: ...LOCKING PCB SUPPORT 054133 1 4 7 CIRCUIT BOARD 054127 1 8 ENCLOSURE 054126 1 9 M4 X 10 CRPHMS UH0420 4 10 M4 LOCK WASHER UH2044 4 11 LABEL PANEL PLATE 07379 1 12 WIRE GROUP 2 NOT SHOWN 07380 1 13 WIRE...

Page 14: ...motor breakdown Rev D 14...

Page 15: ...45 SNAP BUSHING 07441 3 ITEM DESCRIPTION PART QTY 46 SPECIAL WASHER 07443 1 47 M5 X 12 DOWEL PIN UH4200 1 48 GEARBOX GASKET 04593 1 49 GEAR CASE COVER 07442 1 50 M8 LOCK WASHER UH2083 4 51 M8 X 40 SHC...

Page 16: ...ng Inc 01 11 other available Slugger drills description model max diameter depth capacity USA5 120V 18066 2 3 8 3 USA5 220V 18080 2 3 8 3 USA101 120V USA101 1 1 2 2 USA101 220V USA101 2 1 1 2 2 USA200...

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