SMAR FY301, Instruction, Operations & Maintenance Manual

Page 1: ...OPERATION MAINTENANCE AND INSTRUCTION MANUAL Smart Valve Positioner F Y 3 0 1 M E FY301 VERSION 3 JUN 16...

Page 2: ...web www smar com contactus asp www smar com Specifications and information are subject to change without notice Up to date address information is available on our website smar...

Page 3: ...unctions Table on top of the regular valve characterization curves like linear equal percentage and quick opening hyperbolic the valve set point signal may be custom linearized according to a 16 point...

Page 4: ...nel are allowed to participate in the activities of mounting electrical connection startup and maintenance of the equipment Qualified personnel are understood to be the persons familiar with the mount...

Page 5: ...0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 503 CONFIGURATION RESOURCES 3 3 IDENTIFICATION AND MANUFACTURING DATA 3 3 MONITORING 3...

Page 6: ...00000000000000000000000000000000000000000 C03 EUROPEAN DIRECTIVE INFORMATION A 1 HAZARDOUS LOCATIONS GENERAL INFORMATION A 1 HAZARDOUS LOCATIONS APPROVALS A 2 CSA CANADIAN STANDARDS ASSOCIATION A 2 FM...

Page 7: ...nd verify if the valve stem travels from 0 to 100 Assemble the positioner and the magnet in the valve Section 1 Place the valve Make sure that the arrow engraved on the magnet coincides with the arrow...

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Page 9: ...protection provided It is also important to keep the covers tightened in place Every time they are removed the threads are exposed to corrosion since painting cannot protect these parts Sealing method...

Page 10: ...uator NOTE Included in the package content the centralizer device of rotary magnet See figure 1 17 OUT 1 IN OUT 2 REMOTE EXTENSION REMOTE EXTENSION BRACKT L BRACKT WITH U CLAMP FOR REMOTE POSITION M6x...

Page 11: ...neumatic Connections as recommended practice to install the positioner to the valve type Linear Movement Install the magnet on the valve stem using its proper bracket according to Figure 1 3 Install t...

Page 12: ...t change or if any other modification is done the positioner will require a re calibration See Section 3 Setup for Auto Setup procedure Pneumatic Connections The FY301 requires instrument air quality...

Page 13: ...f these exhaust as the air must circulate freely through them If painting the positioner block remove the filters before to prevent them from being obstructed by paint The orifices must be inspected o...

Page 14: ...ING OUTPUT 2 1 4 18 NPT Leave at least a 150mm 5 8 in space for zero and span adjustments with the magnetic tool INPUT 1 4 18 NPT OUTPUT 1 1 4 18 NPT EXHAUST ORIFICES ELECTRICAL CONNECTION SOCKET SET...

Page 15: ...ronic housing can be rotated in order to offer a better to position the digital display and or better access to the field connections To rotate it release the housing rotation set screw See figure 1 6...

Page 16: ...ly to measure the current in the 4 20 mA loop without opening it and to communicate with the transmitter To measure it connect a multimeter in the mA scale in the and terminals and to communicate use...

Page 17: ...ent The FY301 is protected against reverse polarity and can withstand up to 50 mA and power supply of 60 Vdc without damage The FY301 connection could be done according to the figures 1 10 1 11 and 1...

Page 18: ...s capable to handle a voltage drop of 11 V for each positioner 550 x 0 02 11 Volts NOTE If you are using two positioners in series as e g working in split range the resulting impedance will be 1 100 O...

Page 19: ...or permanently in case of internal parts wearing As per standard ANSI ISA S7 0 01 1996 Quality Standard for Instrument Air instrument air shall have the following characteristics Dew point 10 C below...

Page 20: ...terial such as gauge plugs connections etc should be made in stainless steel The electrical connection with 1 2 14NPT thread must use waterproofing sealant A non hardening silicone sealant is recommen...

Page 21: ...universal rotary bracket Figure 1 16 Centralizer device of linear magnet Figure 1 17 Centralizer device of rotary magnet Remote Hall Sensor The remote Hall magnetic sensor is an accessory recommended...

Page 22: ...e with the national standards and according to the local environmental protection method Before proceeding with the installation check the certificate parameters according to the environmental classif...

Page 23: ...meters and applicable installation procedures must be observed To protect the application the positioner must be connected to a barrier Match the parameters between barrier and the equipment Consider...

Page 24: ...FY301 Operation Maintenance and Instructions Manual 1 16...

Page 25: ...uit applies a voltage A small stream of air flowing through the nozzle is obstructed causing an increase in pressure in the pilot chamber this is called the pilot pressure The pilot pressure is too lo...

Page 26: ...also has a nonvolatile EEPROM where data that must be retained is stored Examples of such data are calibration and valve configuration HART Modem The function of this system is to make possible the in...

Page 27: ...Hart reading NOTE The pressure sensor s circuit board is optional See request code session 6 K1 option Pressure Sensor Selector Selects the sensor to be read from Sensor IN Measures air supply pressu...

Page 28: ...shown on figure 2 3 Upon receiving power the FY301 initializes the position indication on the display by showing model FY301 and its software version X XX Figure 2 3 Local Indicator Monitoring During...

Page 29: ...ked Ca Cij Cc La Lij Lc Voc min Vmaxj Isc min Imaxj Where Ca La Allowed capacitance and inductance on the bus Cij Lij Non protected internal capacitance Inductance of positioner j j up to 15 Cc Lc Cab...

Page 30: ...ICATIONS BUTTON HOME MENU ACTIVE ALFANUMERICAL KEYBOARD CALCULATOR SEARCH NUMERICAL KEYBOARD NOTEBOOK ADDRESS LIST TEXT EDITOR TASKS LIST ROLLING BAR GRAY KEYBOARD ALLIGATOR CLAMPS TO CONNECT TO THE T...

Page 31: ...The following information about the FY301 manufacturing and identification data is available TAG 8 character alphanumeric field for identification of the positioner DESCRIPTION 16 character alphanume...

Page 32: ...yperbolic Quick opening 1 50 Hyperbolic Table 16 pairs X Y LOCAL INDICATIONS The FY301 local indicator has three well defined fields information field with icons informing the active status of the con...

Page 33: ...e setup progress in which the positioner takes the following steps 10 It opens or closes the valve depending on the initial value of the piezo voltage 20 The positioner checks if the flat cable is con...

Page 34: ...board substitution This process is automatically done when the positioner is powered If necessary the user could force transference using the option Read from Sensor The option Write on Sensor could b...

Page 35: ...Z respectively Figure 4 1 Local Adjustment Orifices Table indicates the results for the actions on orifices Z and S in FY301 ORIFICE ACTION Z Function browsing S Selects the displayed function The dig...

Page 36: ...ible to continuously actuate the selected parameter since this is a numeric value Actions by increment are performed by repeatedly placing and removing the magnetic tool until reaching the desired val...

Page 37: ...lower position calibration as per the input current usually 4 mA unless it is in split range operation During calibration notice if the control becomes saturated that is if the valve no longer moves i...

Page 38: ...r the TIME as adjusted The lower the KP is the lower the overshoot will be but valve positioning will be slower Set TR in a value where the position does not oscillate and control is capable of quickl...

Page 39: ...inless steel The electrical connection with 1 2 14NPT thread must use a sealant A non hardening silicone sealant is recommended The instrument modification or replacement parts supplied by other than...

Page 40: ...e technical characteristics Excessive noise or ripple Low level signal Interface damaged Power supply or battery voltage of the configurator lower than 9 V OVERRUN ERROR CHECK SUM ERROR FRAMING ERROR...

Page 41: ...onfigurator Disassembly Procedure for Maintenance 1 Apply air pressure in the positioner input without applying power supply Verify if there is any air leakage in output 1 OUT1 In case of air leakage...

Page 42: ...ly to the valve actuator and verify if there is change in the Hall position sensor reading 18 part number 400 0840 65000 means that the position sensor is not being read and the defect can be at the a...

Page 43: ...at wash them with alcohol dry before mounting 6 Remove the spool valve 29 the cleaning is made with water and neutral detergent after that wash it with alcohol dry before mounting Do not use lubricant...

Page 44: ...tric base set and repeating the procedure to reach the specified values 8 When these values are reached the piezoelectric base calibrated 9 After the piezoelectric base calibration proceed with the po...

Page 45: ...a minimum stated period of 1 one year The instrument air supply must be clean dry and non corrosive following standards indicated for the American National Standard Quality Standard for Instrument Ai...

Page 46: ...otective cover 1 mounting procedure is complete The positioner is ready for powering and testing Electrical Connections The plug must obligatorily be installed in the electric connection not used prev...

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Page 48: ...L1443 e 1451 4 400 1305 400 1310 A TERMINAL INSULATOR TERMINAL INSULATOR FOR 4 20mA POSITION FEEDBACK packaged with 6 units NOTE 7 11 400 0058 400 1329 A MAIN ELECTRONIC CIRCUIT BOARD include digital...

Page 49: ...ET PLUG IN BICHROMATIZED CARBON STEEL 1 2 NPT INTERNAL SOCKET SET PLUG IN 304 SST M20 X 1 5 Ex d EXTERNAL SOCKET SET PLUG IN 316 SST PG13 5 Ex d EXTERNAL SOCKET SET PLUG IN 316 SST 3 4 NPT Ex d ADAPTE...

Page 50: ...for saline atmospheres IPW Type X H4 Aluminum Copper Free IPW Type X Option Painting P0 Gray Munsell N 6 5 P8 Without Painting P9 Safety Blue Epoxy Electrostatic Painting 400 1314 3 TYPICAL ORDERING C...

Page 51: ...patible w main board until version 4 K1 With Pressure Sensors for Diagnostic compatible w main board until version 3 K2 With 4 20mA Position Feedback compatible w main board version 5 400 1316 TYPICAL...

Page 52: ...Steel IP TYPE Option Painting P0 Gray Munsell N 6 5 P8 Without Painting P9 Safety Blue Epoxy Electrostatic Painting Option Standard of Manufacture S0 Smar Option Hall Remote Sensor R0 Standard Mounti...

Page 53: ...LED CODE WHEN ORDERING OF SPARE PARTS C DE DESCRIPTION 400 1322 Remote Extension Set FY30X Option Material H0 Aluminum IP TYPE H1 Stainless Steel IP TYPE Option Painting P0 Gray Munsell N 6 5 P8 Witho...

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Page 55: ...re Single or double action Pressure Supply 1 4 7 bar 20 100 psi Free of oil dust and water Indication 4 numerical digits and 5 alphanumerical digits Liquid Cristal Display Hazardous Area Certification...

Page 56: ...lacement 15 150 Hz at 2g 150 2000 HZ at 1g Reference SAMA PMC 31 1 1980 Sec 5 3 Condition 3 Steady State Electro Magnetic Interference Effect Designed to comply with IEC 801 and European Standards EN5...

Page 57: ...rs Specify SPECIAL OPTIONS Leave it blank for no optional items COD Housing H0 H1 H2 Aluminum IP Type 316 Stainless Steel IP Type Aluminum for saline atmosphere IPW Type X 2 H3 H4 316 Stainless Steel...

Page 58: ...ecify COD Positioner Mounting Bracket Material 7 C I N Z Carbon Steel Bracket and Accessories in SST Carbon Steel Bracket Stainless Steel Bracket Not applicable Others Specify COD Magnet Bracket Mater...

Page 59: ...meters according to the environmental classification General Notes Maintenance and Repair The instrument modification or replaced parts supplied by any other supplier than authorized representative of...

Page 60: ...D Class II Division 1 Groups E F and G Class III Division 1 Class I Division 2 Groups A B C and D Class 2258 04 Process Control Equipment Intrinsically Safe Entity For Hazardous Locations CSA 1078546...

Page 61: ...y DMT 01 ATEX E 012 Group II Category 2 G Ex d ia Group IIC Temperature Class T6 EPL Gb Supply and signal circuit for the connection to an intrinsically safe 4 20mA current loop Ui 28 Vdc Ii 93 mA Pi...

Page 62: ...and Safety Requirements are assured by compliance with ABNT NBR IEC 60079 0 2008 General Requirements ABNT NBR IEC 60079 1 2009 Flameproof Enclosures d ABNT NBR IEC 60079 11 2009 Intrinsic Safety i AB...

Page 63: ...Egtvkhkecvkqpu Kphqtocvkqp C07 Kfgpvkhkecvkqp Rncvg CSA Canadian Standards Association FM Approvals Factory Mutual NEMKO Norges Elektriske MaterielKontroll EXAM BBG Pr f und Zertifizier GmbH...

Page 64: ...H 523 Qrgtcvkqp Ockpvgpcpeg cpf Kpuvtwevkqpu Ocpwcn C08 CEPEL Centro de Pesquisa de Energia El trica...

Page 65: ...Egtvkhkecvkqpu Kphqtocvkqp C09 Eqpvtqn Ftcykpi FM Approvals Factory Mutual...

Page 66: ...H 523 Qrgtcvkqp Ockpvgpcpeg cpf Kpuvtwevkqpu Ocpwcn C0 CSA Canadian Standards Association...

Page 67: ...Explosive Other ________________________________ Interference Types Vibration Temperature Eletromagnetic Others _______________________________ SITUATION DESCRIPTION __________________________________...

Page 68: ...return it to our factory In order to speed up analysis and solution of the problem the defective item should be returned with a description of the failure observed with as much details as possible Ot...

Page 69: ...operational limits temperature humidity etc according to the instructions manual In addition this Warranty Certificate excludes expenses with transportation freight insurance all of which are the cust...

Page 70: ...repair and SMAR and its dealer reserve themselves the right to refuse the service in cases not compliant to those conditions It is the customer s responsibility to tell SMAR and its dealer when the pr...

Page 71: ...S 1 Attach the magnet to the magnet bracket support before connect them to the valve stem 2 The stem nuts should be used to fasten the magnet bracket 3 Mount the magnet assembly using the nuts of the...

Page 72: ...parts of the magnet bracket It will avoid sliding of the two parts of the bracket during the fastening of the stem nuts 5 Tighten the stem nuts 6 Attach the clamps to the positioner bracket If your ac...

Page 73: ...to the width of the yoke and tighten the bolts finger tight 8 Mount the positioner back plate Tighten the nuts finger tight 9 Use the plate as a guidance to adjust the position of the positioner so th...

Page 74: ...plate apart to facilitate the assembling 12 Move the positioner as to adjust the Hall sensor tip in the center of the magnet Tighten the nuts after the adjustment 2mm to 4mm ATTENTION A minimum dista...

Page 75: ...Put the pressure equivalent to the half of the stem travel and adjust the height of the bracket assembly to have the arrows matching 14 Tighten the bolts to fasten the clamps to the yoke If the actua...

Page 76: ...ing Instructions MOUNTING DETAILS FOR THE PILLAR TYPE ACTUATOR 15 This is the mounting bracket using U clamps to be mounted on pillar type actuators 16 After assembling the U clamps follow the steps 8...

Page 77: ...e threaded orifices existent on the actuator Do not tight them completely The bolts are not supplied with the mounting bracket and they must be in accordance with size and thread of the actuator holes...

Page 78: ...ting Instructions 3 Fasten the hex screw 4 Attach the magnet to the NAMUR adapter Do not fasten the bolts completely allowing the magnet rotation 5 Mounting the positioner bracket through the threaded...

Page 79: ...FY 3 6 Use the centralizer gadget to get the bracket centralized with the magnet 7 Adjust the positioner bracket using the centralizer gadget and the nuts to get the height 8 Place the nut and washer...

Page 80: ...tructions 9 Tighten the clamp bolts to fasten them to the actuator 10 Fasten the positioner bracket bolts to the clamps fastening 11 Remove the centralizer gadget and fasten the positioner to the posi...

Page 81: ...ING BRACKET FOR POSITIONER FY 5 12 Put the pressure equivalent to the half of the stem and adjust the magnet position to have the arrows matching 13 Tighten the bolts to fasten the magnet to the magne...

Page 82: ...6 Mounting Instructions...