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  Safety Instructions

 

 

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

 

These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”

 

They  are  all  important  notes  for  safety  and  must  be  followed  in  addition  to  International  Standards 
(ISO/IEC)*1) , and other safety regulations.

 

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.

 

   

ISO 4413: Hydraulic fluid power -- General rules relating to systems.

 

   

IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)

 

   

ISO 10218: Manipulating industrial robots -Safety.

                                                                                   

 

  etc.

 

     

 
 

Caution

 

Caution

 indicates a hazard with a low level of risk which, if not avoided, could result 

in minor or moderate injury.

 

 
 

Warning

 

Warning

 

indicates a hazard with a medium level of risk which, if not avoided, could 

result in death or serious injury.

 

 
 

Danger

 

Danger

 

indicates a hazard with a high level of risk which, if not avoided, will result 

in death or serious injury.

 

 

Warning

 

1. The compatibility of the product is the responsibility of the person who designs the equipment or 

decides its specifications.

 

Since  the  product  specified  here  is  used  under  various  operating  conditions,  its  compatibility  with  specific 
equipment must be decided by the person who designs the equipment or decides its specifications based on 
necessary analysis and test results.   
The expected performance and safety assurance of the equipment will be the responsibility of the person who 
has determined its compatibility with the product.   
This  person  should  also  continuously  review  all  specifications  of  the  product  referring  to  its  latest  catalog 
information, with a view to giving due consideration to any possibility of equipment failure when configuring the 
equipment.

 

2. Only personnel with appropriate training should operate machinery and equipment.

 

The product specified here may become unsafe if handled incorrectly.

 

The  assembly,  operation  and  maintenance  of  machines  or  equipment  including  our  products  must  be 
performed by an operator who is appropriately trained and experienced.

 

3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.

 

1.The inspection and maintenance of machinery/equipment should only be performed after measures to   

prevent falling or runaway of the driven objects have been confirmed.

 

2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented 
    and the power from any appropriate source is cut, and read and understand the specific product precautions 
    of all relevant products carefully.

 

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.

 

4. Contact SMC beforehand and take special consideration of safety measures if the product is to 

be used in any of the following conditions.

 

1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to 
    direct sunlight.

 

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, 

  vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and 
  beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or 
  other applications unsuitable for the standard specifications described in the product catalog.

 

3. An application which could have negative effects on people, property, or animals requiring special safety   

analysis.

 

4.Use  in  an  interlock  circuit,  which  requires  the  provision  of  double  interlock  for  possible  failure  by  using  a 

mechanical protective function, and periodical checks to confirm proper operation. 

 

 

Summary of Contents for CJP Series

Page 1: ...Doc no CJP OM0207Q A PRODUCT NAME Pin Cylinder Single Acting Spring Return MODEL Series Product Number CJP 4 16 Z ...

Page 2: ...on force 1 4 Allowable kinetic energy 1 5 Allowable lateral load 2 Mounting Installation P6 2 1 Design Selection 2 2 Mounting 2 3 Piping 2 4 Lubrication 2 5 Air supply 2 6 Operating environment 2 7 Maintenance 3 Construction Description P13 4 Dimensions P14 4 1 Dimensions 4 2 Dimensions of accessories 5 Troubleshooting P16 ...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove produ...

Page 4: ... of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or...

Page 5: ...ype Embedded type Accessory Standard equipment Standard equipment Mounting nut 2 Rod end nut 2 Mounting nut 1 Gasket 1 Rod end nut 2 Option Hose nipple 4 is excluded When rod end is threaded The Value in the brackets shows quantity For details about the hose nipple refer to page 9 1 2 Theoretical output N Bore size mm Operating direction Operating pressure MPa 0 3 0 5 0 7 4 OUT 0 97 3 48 6 00 IN 1...

Page 6: ...ad mass and maximum driving speeds Bore size mm 4 6 10 16 Piston speed mm sec 50 to 500 Allowable kinetic energy J 0 5X10 3 3X10 3 8X10 3 19X10 3 1 5 Allowable lateral load Strictly observe the limiting range of lateral load on a piston rod Refer to the below graph If this product is used beyond the limits it may shorten the machine life or cause damage Maximum speed V mm sec Load mass kg Stroke S...

Page 7: ...damage the equipment 6 Avoid synchronized operation using cylinders only Even if multiple pneumatic cylinders are initially set to the same speed their speeds may vary due to changes in operating conditions Therefore avoid designs where a single load is moved by synchronizing multiple cylinder operations 7 Consider the action of the cylinder when restarting after an emergency stop Devise a safe de...

Page 8: ...necting When not properly aligned the rod and tube may be twisted and damage may be caused due to wear on certain areas such as the inner tube surface bushings rod surface or seals 2 When an external guide is used connect the rod end and the load in such a way that there is no interference at any point within the stroke 3 Do not scratch or gouge the sliding parts of the cylinder tube piston rod et...

Page 9: ... 8 5 6 3 5 M8X1 0 6 5 3 10 20 16 5 14 15 28 24 5 22 6 5 16 12 5 10 3 5 M10X1 0 8 5 3 10 23 19 5 17 15 30 26 5 24 10 5 17 13 5 10 5 3 5 M15X1 5 12 4 10 23 5 20 17 15 30 5 27 24 16 5 19 14 5 11 5 4 5 M22X1 5 19 5 10 25 20 5 17 5 15 31 5 27 24 Note E and F should be machined in a concentric manner When embedded Machining dimensions for mounting Air Air O ring Sealed with O ring ...

Page 10: ...lant tape When screwing piping or fittings into ports ensure that chips from the pipe threads or sealing material do not enter the piping Also if sealant tape is used leave 1 5 to 2 thread ridges exposed at the end of the threads 4 The following fittings are recommended for this cylinder connection However there may be case where the piston speed exceeds 500 mm sec even with the recommended fittin...

Page 11: ... sure to provide a speed controller after adjusting it to 500 mm sec or less 5 Piping connection to the cylinder A hose nipple consists of two parts a fitting body and a box nut There are two sizes one is for O D 4mm I D 2 5mm tube and the other is for O D 6mm Urethane tube Nylon tube Box nut Fitting body Gasket To cylinder port or elbow joint ...

Page 12: ...tions other than compressed air 2 When there is a large amount of drainage Compressed air containing a large amount of drainage can cause the malfunction of pneumatic equipment An air dryer or water separator should be installed upstream from filters 3 Drain flushing If condensation in the drain bowl is not emptied on a regular basis the bowl will overflow and allow the condensation to enter the c...

Page 13: ... shock 4 Do not mount the product in locations where it is exposed to radiant heat 5 In dusty locations or where water or oil etc splash on the equipment take suitable measures to protect the rod 6 A decrease in the base oil of grease may be accelerated by the properties of the compressed air used in pneumatic equipment the external environment operating conditions etc and the resulting drop in lu...

Page 14: ... 13 3 Construction Description ...

Page 15: ...haust port Exhaust port Without rod end thread Without rod end thread Hose nipple Mounting dimensions of CJ 5H 6 denotes the dimensions of CJ 5H 4 Embedded type Without rod end thread Without rod end thread Exhaust port Exhaust port Boresize mm Boresize mm ...

Page 16: ... 15 4 2 Accessory bracket dimensions ...

Page 17: ...g speed The speed is lower than specified piston speed Use within specifications 1 1 Improper pneumatic circuit design The system construction is not suitable Select adequate size of tube fitting directional control valve speed controller etc 2 2 2 3 A part is damaged Breakage of piston tube 1 The speed is too high due to insufficient adjustment of the speed controller 2 The kinetic energy exceeds...

Page 18: ... ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corporation All Rights Reserve ...

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