background image

 

- 6 - 

 

2. Mounting

Installation 

2-1. Design/Selection 

Warning 

1)  There  is  a  danger  of  sudden  action  by  cylinders  if  the  sliding  parts  of 

machinery are twisted, etc., or changes in forces occur. 

In such cases, human injury may occur, e.g. by hands or feet getting caught in the machinery, 

or damage to the machinery itself may occur. Therefore, the machine should be designed to 
operate smoothly and to avoid such dangers. 

2) If there is a chance that the product will pose a hazard to humans, install a 

protective over. 

If the moving portion of the product will pose a hazard to humans or will damage machinery 

or equipment, provide a construction that prevents direct contact with those areas. 

3)

 

Be certain that the secured portions will not loosen. 

Be certain to adopt a reliable connecting method if the cylinder is used very frequently or if 

it is used in a location that is exposed to a large amount of vibration. 

4) Consider the possibility of a power source related malfunction. 

For equipment that relies on power sources such as compressed air, electricity, or hydraulic 
pressure, adopt a countermeasure to prevent the equipment from causing a hazard to humans 
or damage to the equipment in the event of a malfunction. 

5) Consider the action of the cylinder in the event of an emergency stop. 

Devise a safe system so that if a person engages the emergency stop or if a safety device is 

tripped during a system malfunction, such as a power outage, the movement of the cylinder 
will not cause a hazard to humans or damage the equipment. 

6) Avoid synchronized operation using cylinders only. 

Even if multiple pneumatic cylinders are initially set to the same speed, their speeds may vary 
due to changes in operating conditions. Therefore, avoid designs where a single load is moved 
by synchronizing multiple cylinder operations. 

7) Consider the action of the cylinder when restarting after an emergency stop. 

Devise a safe design so that the restarting of the cylinder will not pose a hazard to humans or 

damage the equipment. Install manually controlled equipment for safety when the actuator 
has to be reset to the starting position. 

8) Do not disassemble the product or make any modifications, including additional 

machining. 

Doing so may cause human injury and/or an accident. 

9) When a cylinder is used in a clamping, suspending, or lifting mechanism 

There is a danger of workpieces dropping if there is a decrease of thrust due to a drop in 

circuit pressure caused by a power outage, etc. Therefore, safety equipment should be 
installed to prevent damage to machinery and/or human injury. 

Caution 

1) Operate the cylinder component parts within a range such that collision damage 

will not occur at the stroke end. 

If  the  piston  with  moment  of  inertia  collides  with  or  stops  at  the  stroke  end  due  to  the 

operating  conditions,  please  consider  this  when  selecting  the  cylinder  and  take  into 
account the allowable kinetic energy. 

2) 

Use a speed controller to adjust the cylinder drive speed, gradually increasing from a 
low speed to the desired speed setting. 

3) If pressure is applied to the external cylinder parts, there is a possibility that 

air will get inside the cylinder from the rod seal section. (Example: inside a 
chamber, etc.) 

 

 

Summary of Contents for CJP Series

Page 1: ...Doc no CJP OM0207Q A PRODUCT NAME Pin Cylinder Single Acting Spring Return MODEL Series Product Number CJP 4 16 Z ...

Page 2: ...on force 1 4 Allowable kinetic energy 1 5 Allowable lateral load 2 Mounting Installation P6 2 1 Design Selection 2 2 Mounting 2 3 Piping 2 4 Lubrication 2 5 Air supply 2 6 Operating environment 2 7 Maintenance 3 Construction Description P13 4 Dimensions P14 4 1 Dimensions 4 2 Dimensions of accessories 5 Troubleshooting P16 ...

Page 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove produ...

Page 4: ... of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or...

Page 5: ...ype Embedded type Accessory Standard equipment Standard equipment Mounting nut 2 Rod end nut 2 Mounting nut 1 Gasket 1 Rod end nut 2 Option Hose nipple 4 is excluded When rod end is threaded The Value in the brackets shows quantity For details about the hose nipple refer to page 9 1 2 Theoretical output N Bore size mm Operating direction Operating pressure MPa 0 3 0 5 0 7 4 OUT 0 97 3 48 6 00 IN 1...

Page 6: ...ad mass and maximum driving speeds Bore size mm 4 6 10 16 Piston speed mm sec 50 to 500 Allowable kinetic energy J 0 5X10 3 3X10 3 8X10 3 19X10 3 1 5 Allowable lateral load Strictly observe the limiting range of lateral load on a piston rod Refer to the below graph If this product is used beyond the limits it may shorten the machine life or cause damage Maximum speed V mm sec Load mass kg Stroke S...

Page 7: ...damage the equipment 6 Avoid synchronized operation using cylinders only Even if multiple pneumatic cylinders are initially set to the same speed their speeds may vary due to changes in operating conditions Therefore avoid designs where a single load is moved by synchronizing multiple cylinder operations 7 Consider the action of the cylinder when restarting after an emergency stop Devise a safe de...

Page 8: ...necting When not properly aligned the rod and tube may be twisted and damage may be caused due to wear on certain areas such as the inner tube surface bushings rod surface or seals 2 When an external guide is used connect the rod end and the load in such a way that there is no interference at any point within the stroke 3 Do not scratch or gouge the sliding parts of the cylinder tube piston rod et...

Page 9: ... 8 5 6 3 5 M8X1 0 6 5 3 10 20 16 5 14 15 28 24 5 22 6 5 16 12 5 10 3 5 M10X1 0 8 5 3 10 23 19 5 17 15 30 26 5 24 10 5 17 13 5 10 5 3 5 M15X1 5 12 4 10 23 5 20 17 15 30 5 27 24 16 5 19 14 5 11 5 4 5 M22X1 5 19 5 10 25 20 5 17 5 15 31 5 27 24 Note E and F should be machined in a concentric manner When embedded Machining dimensions for mounting Air Air O ring Sealed with O ring ...

Page 10: ...lant tape When screwing piping or fittings into ports ensure that chips from the pipe threads or sealing material do not enter the piping Also if sealant tape is used leave 1 5 to 2 thread ridges exposed at the end of the threads 4 The following fittings are recommended for this cylinder connection However there may be case where the piston speed exceeds 500 mm sec even with the recommended fittin...

Page 11: ... sure to provide a speed controller after adjusting it to 500 mm sec or less 5 Piping connection to the cylinder A hose nipple consists of two parts a fitting body and a box nut There are two sizes one is for O D 4mm I D 2 5mm tube and the other is for O D 6mm Urethane tube Nylon tube Box nut Fitting body Gasket To cylinder port or elbow joint ...

Page 12: ...tions other than compressed air 2 When there is a large amount of drainage Compressed air containing a large amount of drainage can cause the malfunction of pneumatic equipment An air dryer or water separator should be installed upstream from filters 3 Drain flushing If condensation in the drain bowl is not emptied on a regular basis the bowl will overflow and allow the condensation to enter the c...

Page 13: ... shock 4 Do not mount the product in locations where it is exposed to radiant heat 5 In dusty locations or where water or oil etc splash on the equipment take suitable measures to protect the rod 6 A decrease in the base oil of grease may be accelerated by the properties of the compressed air used in pneumatic equipment the external environment operating conditions etc and the resulting drop in lu...

Page 14: ... 13 3 Construction Description ...

Page 15: ...haust port Exhaust port Without rod end thread Without rod end thread Hose nipple Mounting dimensions of CJ 5H 6 denotes the dimensions of CJ 5H 4 Embedded type Without rod end thread Without rod end thread Exhaust port Exhaust port Boresize mm Boresize mm ...

Page 16: ... 15 4 2 Accessory bracket dimensions ...

Page 17: ...g speed The speed is lower than specified piston speed Use within specifications 1 1 Improper pneumatic circuit design The system construction is not suitable Select adequate size of tube fitting directional control valve speed controller etc 2 2 2 3 A part is damaged Breakage of piston tube 1 The speed is too high due to insufficient adjustment of the speed controller 2 The kinetic energy exceeds...

Page 18: ... ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corporation All Rights Reserve ...

Reviews: