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Example 1: When the heat generation amount in the user

s equipment is known.

The heat generation amount can be determined based on the power consumption or output 

of the heat generating area — i.e. the area requiring cooling — within the user

s equipment.

1

 Derive the heat generation amount from the power consumption.

Power consumption P: 20 [kW]

Q = P = 20 [kW]

Cooling capacity = Considering a safety factor of 20%, 20 [kW] x 1.2 =  

 

 

Derive the heat generation amount from the power 

supply output.

Power supply output VI: 20 [kVA]

Q = P = V x I x Power factor

In this example, using a power factor of 0.85:

= 20 [kVA] x 0.85 = 17 [kW]

Cooling capacity = Considering a safety factor of 20%,

17 [kW] x 1.2 = 

1  The examples above calculate the heat generation amount based on the power consumption.

The actual heat generation amount may differ due to the structure of the user

s equipment.

Be sure to check it carefully.

24 [kW]

20.4 [kW]

Required Cooling Capacity Calculation

Example 2: When the heat generation amount in the user

s equipment is not known.

Obtain the temperature difference between inlet and outlet by circulating the cir

culating fluid inside the user’

s equipment.

Heat generation amount by user

s equipment  : Unknown [W] ([J/s])

Circulating fluid

 

: Tap water

1

Circulating fluid mass fl

ow rate qm 

: (= 

ρ

 x qv 

÷

 60) [kg/s]

Circulating fluid density 

ρ

 

: 1 [kg/L]

Circulating fluid (

v

olume) flo

w rate qv 

: 70 [L/min]

Circulating fluid specific heat 

: 4.186 x 10

3

 [J/(kg·K)]

Circulating fluid outlet tempe

rature T

1

 

: 293 [K] (20 [

°

C])

Circulating fluid retu

rn temperature T

: 297 [K] (24 [

°

C])

Circulating fluid tempe

rature difference  

: 4 [K] (= T

2 – 

T

1

)

Conversion factor: minutes to seconds (SI units) : 60 [s/min]

1  Refer to page 21 for the typical physical property value of tap w

ater or other circulating fluid

s.

Q = qm

 

x C x (T

 T

1

)

 =                             = 

 = 19535 [J/s] 

 19535 [W] = 19.5 [kW]

Cooling capacity = Considering a safety factor of 20%,

19.5 [kW] x 1.2 = 

ρ

 x qv x C x  T

60

1 x 70 x 4.186 x 10

3

 x 4.0

60

23.4 [kW]

 Derive the heat generation amount from the output.

Output (shaft power, etc.) W: 13 [kW]
Q = P =  
In this example

, using an efficiency of 0.7:

=           = 18.6 [kW]
Cooling capacity = Considering a safety factor of 20%,

18.6 [kW] x 1.2 = 

W

Efficien

cy

13

0.7

22.3 [kW]

Example of conventional units (Reference)

Heat generation amount by user

s equipment : Unknown [cal/h] 

 [W]

Circulating fluid

 

: Tap water

1

Circulating fluid 

w

eight fl

ow rate qm  : (= 

ρ

 x qv x 60) [kgf/h]

Circulating fluid 

weight volume ratio   : 1 [kgf/L]

Circulating fluid (

v

olume) fl

ow rate qv

  : 70 [L/min]

Circulating fluid specific heat 

: 1.0 x 10

3

 [cal/(kgf·

°

C)]

Circulating fluid outlet tempe

rature T

1

 : 20 [

°

C]

Circulating fluid retu

rn temperature T

2

 : 24 [

°

C]

Circulating fluid tempe

rature difference  : 4 [

°

C] (= T

2

 – T

1

)

Conversion factor: hours to minutes  : 60 [min/h]

Conversion factor: kcal/h to kW 

: 860 [(cal/h)/W]

Q =  

=  

=  

=  

 19534 [W] = 19.5 [kW]

Cooling capacity = Considering a safety factor of 20%,

19.5 [kW] x 1.2 = 

q

m

 x C x (T

2

 – T

1

)

860

 x q

v

 x 60 x C x  T

860

1 x 70 x 60 x 1.0 x 10

3

 x 4.0

860

16800000 [cal/h]

860

23.4 [kW]

HRL300-A

 Calculate based on the laser output.

Laser output power 6 [kW], conver

sion efficien

cy 30%

The oscillator

s power consumption is,

6 [kW] ÷ 0.3 = 20 [kW] 

The cooling capacity required for the oscillator is,

20 [kW] − 6 [kW]

 = 14 [kW]

Considering a safety factor of 20%, 

14 [kW] x 1.2 =  16.8 [kW]

HRL 

Series

Cooling Capacity Calculation

Q: Heat generation

amount

User’s

equipment

I: Current

Power consumption

V: Power supply

voltage

P

Thermo-chiller

User

s

equipment

T

1

: Outlet

temperature

T

2

: Return

temperature qv: Circulating

fluid flow

rate

Δ

T = T

2

  T

1

Q: Heat generation amount

20

Summary of Contents for HRL Series

Page 1: ...Cooling capacity kW 9 19 26 CH1 Oscillator 1 Max 1 5 CH2 Optical system Temperature stability C 0 1 0 5 Set temperature range C 15 to 25 20 to 40 1 1 CH2 CH1 CH2 CH1 HRSH200 HRL200 HRS012 Dual thermo...

Page 2: ...with a general refrigerant circuit that controls the compressor by turning the power ON OFF and with a bypass to the circulating uid circuit 1 For HRL300 A 20 mm Space saving Reduced wiring labor Keep...

Page 3: ...emperature difference as high temperature stability can be achieved even with a small size tank This also contributes to space saving One compressor controls 2 channels which realize the independent t...

Page 4: ...screen Set values can be entered from the touch panel Model Cooling method Cooling capacity Power supply Function Accessories CH1 CH2 HRL100 Air cooled refrigeration 9 kW 1 kW Max 1 5 kW 3 phase 200...

Page 5: ...ssigned for specified type of signals Ex 1 Ex 2 Ex 3 Circulating fluid temperature setting Start and stop Circulating fluid discharge temperature Circulating fluid discharge pressure Run and stop stat...

Page 6: ...perating time of a fan Usage time of a DI filter Usage time of a dustproof filter Operation time of a chiller Improved usability and visibility When any alarm is generated the screen automatically mov...

Page 7: ...option Only 200V as an option HRSH Inverter type 0 1 5 to 35 Outdoor installation IPX4 400V as standard 200V as an option Only 200V as an option HRL Inverter dual type CH1 0 1 15 to 25 9 kW 19 kW 26 k...

Page 8: ...F2 200 Pressure Sensor for General Fluids PSE56 Pressure Sensor Controller PSE200 300 300AC Refer to the Web Catalog for details S Coupler KK Series T TU TH TD TL TLM Material Nylon Polyurethane FEP F...

Page 9: ...ommended External Piping Flow p 14 Cable Specifications p 14 Operation Display Panel p 15 Alarm p 15 Communication Functions p 16 Optional Accessories p 19 Cooling Capacity Calculation Required Coolin...

Page 10: ...PBT POM PU PC PVC EPDM NBR CH2 Stainless steel Alumina ceramic Carbon Fluororesin PP PBT POM PU PVC PPS AS PS EPDM NBR Ion replacement resin Electrical system Power supply 3 phase 200 VAC 50 Hz 3 pha...

Page 11: ...id temperature C Cooling capacity kW 35 30 25 20 15 10 5 0 Ambient temperature 32 C Ambient temperature 45 C Cooling capacity kW Circulating fluid temperature C 0 0 0 5 1 0 1 5 2 0 2 5 3 0 20 30 40 Am...

Page 12: ...r for Lasers Anchor bolt mounting position View A Ventilation air outlet Ventilation air inlet Ventilation air inlet A 677 627 330 10 954 1538 40 or less 715 984 1026 HRL100 A 20 Dimensions For piping...

Page 13: ...Thermo chiller for Lasers HRL Series Anchor bolt mounting position View A 715 40 or less 954 330 10 1538 984 1026 677 627 Ventilation air outlet Ventilation air inlet Ventilation air inlet A HRL200 A...

Page 14: ...r Lasers Anchor bolt mounting position View A Ventilation air outlet Ventilation air inlet 850 40 or less 1079 330 10 1839 1109 1145 750 700 A Ventilation air inlet HRL300 A 20 Dimensions For piping p...

Page 15: ...0 VAC 60 Hz M5 R5 5 5 4 cores x 5 5 mm2 4 cores x AWG 10 including grounding cable 30 30 HRL200 A 20 R8 5 4 cores x 8 mm2 4 cores x AWG 8 including grounding cable 40 HRL300 A 20 50 An example of the...

Page 16: ...normal rise of circulating uid temperature AL10 CH1 High Temp CH1 circulating uid temperature rise AL11 CH1 Low Temp CH1 circulating uid temperature drop AL12 CH1 TEMP READY Alarm CH1 TEMP READY alarm...

Page 17: ...make sure that the total load current is 200 mA or less User s system side To the thermo chiller 24 VDC 15 V 100 ANALOG COM 24 COM 1 24 COM 24 VDC Output 4 7 k 4 7 k 4 7 k 15 V 15 V 100 15 V ANALOG C...

Page 18: ...11 Analog output signal 1 Output CH2 circulating fluid temperature 1 12 None Cannot be connected 3 13 None Cannot be connected 3 14 24 COM output Common of contact input signal Output 15 Common of con...

Page 19: ...his product 31st slave SD SD SG 2 SD 7 SD 5 SG This product 1st slave 2 SD 7 SD 5 SG 2 SD 7 SD 5 SG Do not connect with other pins Standards RS 232C Circuit diagram One thermo chiller for one master M...

Page 20: ...ed per unit HRS S0214 Dustproof lter Upper 1 For HRL100 200 A 2 pcs are used per unit HRS S0185 Dustproof lter 1 For HRL300 A 4 pcs are used per unit HRS PF006 Particle lter element 1 Common to each m...

Page 21: ...60 s min 1 Refer to page 21 for the typical physical property value of tap water or other circulating uids Q qm x C x T2 T1 19535 J s 19535 W 19 5 kW Cooling capacity Considering a safety factor of 20...

Page 22: ...pump capacity curves Check beforehand if the circulating uid pipings or circulating uid circuit of the user s equipment are fully durable against this pressure Circulating Fluid Typical Physical Prop...

Page 23: ...uid are not left inside the pipings During operation Air cooled type 2 C to 45 C 5 In locations where condensation may occur 6 In locations which receive direct sunlight or radiated heat 7 In location...

Page 24: ...enough for it to come out the other side 3 Be careful not to bump the fork to the cover panel or piping ports Transportation Carriage Movement Warning 3 Hanging transportation 1 Crane manipulation and...

Page 25: ...it may become impossible to circulate the circulating uid Proceed with caution Mounting Installation Caution 3 Refer to the Operation Manual for this product and secure an installation space that is...

Page 26: ...system Circulation type Make up water Item Unit Standard value In uence Corrosion Scale generation Standard item pH at 25 C 6 0 to 8 0 Electric conductivity 25 C S cm 100 1 to 300 1 Chloride ion Cl m...

Page 27: ...Caution If operating in the conditions below the protection circuit will activate and an operation may not be performed or will stop Power supply voltage is not within the rated voltage range of 10 I...

Page 28: ...r in a place exposed to direct sunlight 2 Installation on equipment in conjunction with atomic energy railways air navigation space shipping vehicles military medical treatment combustion and recreati...

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