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Doc. no.IZ

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-OMX0012 

 

4) Keep within the specified ambient temperature range. 

Ambient temperature range is 0 to 40

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C. Do not use the product in locations where the ambient temperature 

changes suddenly even within the specifications or if the temperature difference of the fluid relative to the 
ambient temperature is large condensation may occur. 

5) Environments to avoid 

Avoid  using  and  storing  this  product  in  the  following  environments  since  they  may  cause  damage  to  this 
product. These may cause an electric shock, fire, etc. 

a. Areas where ambient temperature exceeds the operating temperature range. 
b. Areas where ambient humidity exceeds the operating humidity range. 
c. Areas where abrupt temperature changes may cause condensation. 
d. Areas where corrosive gas, flammable gas or other volatile flammable substances are stored. 
e. Areas where the product may be exposed to conductive powder such as iron powder or dust, oil mist, 

salt, organic solvent, machining chips, particles or cutting oil (including water and any liquids), etc. 

f.  Paths of direct air flow, such as air conditioners. 
g. Enclosed or poorly ventilated environment. 
h. Locations which are exposed to direct sunlight or heat radiation. 
i.  Areas where strong electromagnetic noise is generated, such as strong electrical and magnetic fields 

or supply voltage spikes. 

j.  Environment where static electricity is generated to the product. 
k. Locations where strong high frequency is generated. 
l.  Locations which are subject to potential lightning strikes. 
m. In an area where the product may receive direct impact or vibration. 
n. Areas where the product may be subjected to forces or weight that could cause physical deformation. 

6) Do not use air containing mist and/or dust. 

Air containing mist and/or dust may cause performance deterioration, and reduce the maintenance cycle. 
Install a dryer (IDF series), air filter (AF/AFF series), and/or mist separator (AFM/AM series) to obtain clean 
compressed  air  (air  quality  of  Class  2.4.3,  2.5.3,  2.6.3  or  higher  according  to  ISO  8573-1:  2010  (JIS 
B8392-1:2012) is recommended for operation. 

7) The product and AC adapter are not resistant to lightening surge. 
8) Influence on the implantable medical equipment. 

Electromagnetic waves emitted by this product may adversely affect implantable medical devices such as 
implantable  cardiac  pacemakers  and  implantable  defibrillators,  such  as  malfunctions.  For  precautions 
regarding the use of equipment or devices that may adversely affect performance, refer to the catalogue or 
instruction manual of the device or equipment, or contact the manufacturer directly. 

 

 

 

 

 
1) Perform maintenance regularly and clean the emitters. 

- Check  regularly  that  the  product  is  not  operating  with

 

 

undetected failures. 

- The  maintenance  must  be  carried  out  by  an  operator 

who has sufficient knowledge and experience. 

- If  the  product  is  used  for  an  extended  period  of  time 

with  foreign  matter  on  the  emitters,  the  static 
neutralizing performance of the product will be reduced. 
Clean  the  product  regularly.  (Emitter  contamination 
level  is  different  depending  on  the  installation 
environment and supply pressure.) 

-  Clean  the  emitter  and  check  the  static  neutralizing 

performance when the maintenance LED is on. 

- If the performance is not recovered after cleaning, it is possible that emitters are worn. Replace the emitter 

assembly. 

2) Cleaning or replacing the emitters should never be performed while the power supply or compressed 

air supply are ON. 

If the emitters are touched while the product is energized, this may cause an electric shock or accident. 

3) Mount the emitter correctly. 

If emitters are not correctly mounted, they may eject or release when compressed air is supplied. 

 

 

 

Warning

 

 

Maintenance / Check 

 

This  product  contains  a  high  voltage 

generation  circuit.  When  performing 
maintenance  inspection,  be  sure  to 
confirm  that  the  power  supply  to  the 
ionizer  is  turned  off.  Never  disassemble 
or modify the product, as this can cause 
loss of product functionality, and there is 
also  a  risk  of  electric  shock  and  earth 
leakage. 

 

 

  Danger High Voltage

 

Summary of Contents for IZG10

Page 1: ...Doc no IZ OMX0012 1 PRODUCT NAME Ionizer Gun type MODEL Series Product Number IZG10 ...

Page 2: ...le type IZG10 03 11 4 Function 12 4 1 Name of parts 12 4 2 LED indication 12 4 3 Mode setting switch 13 4 4 Emitter maintenance cleaning and replacement 14 4 5 Alarm function 16 5 Performance 17 5 1 Installation distance and Discharge time Discharge time of 1000V 100V 17 5 2 Static neutralization range Discharge time of 1000V 100V 18 5 3 Pressure Flow characteristics 19 6 Dimensions 19 7 Specifica...

Page 3: ...f equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to rem...

Page 4: ...e failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacu...

Page 5: ...ment confirm the required cleanliness before use Fine particles are generated due to wear of emitters and motor sliding during operation 1 Before wiring ensure that the power supply capacity meets the specification and that the voltage is within the specification Product damage or malfunction can result 2 To maintain product performance the power supply should be UL Class 2 certified by National E...

Page 6: ...erformance and may also cause operation failure or an accident 12 If a valve is placed immediately before the product instantaneous air release may occur when compressed air is supplied regardless of the trigger operation of the product 13 If the supply pressure of compressed air is less than the product specification pressure 0 05MPa the valve in the product may not open or close Use the product ...

Page 7: ...o obtain clean compressed air air quality of Class 2 4 3 2 5 3 2 6 3 or higher according to ISO 8573 1 2010 JIS B8392 1 2012 is recommended for operation 7 The product and AC adapter are not resistant to lightening surge 8 Influence on the implantable medical equipment Electromagnetic waves emitted by this product may adversely affect implantable medical devices such as implantable cardiac pacemak...

Page 8: ...ric shock or fire The product will not be guaranteed if it is disassembled and or modified 6 Do not operate the product with wet hands It may cause electric shock or other accidents 1 Please check the following points in the regular maintenance and replace the parts as necessary a Emitter is dirty or worn out b Loosening or damage of the nozzle c Squeezing or twisting of the tubing that is connect...

Page 9: ...an Rated voltage 125V plug JIS C8303 inlet IEC60320 C13 The nozzle specified for the product Do not use other nozzles Otherwise static neutralizing performance will be adverselyaffected Nozzle One touch fitting 1 2 Accessories AC adapter IZG10 CG AC adapter Type With AC cordNote Without AC cord 2 Symbol 1 Note The AC cord is only for use in Japan Rated voltage 125V plug JIS C8303 inlet IEC60320 C1...

Page 10: ...ルト2個付属 2 How to Use 2 1 Procedures to operation Start Wiring of ionizer Compressed air supply Refer to 3 Wiring Air piping Power supply ON Completed Protection cap Remove when used Provided together with 1 felt pad grindstone 1 rubber grindstone and 2 replacement felt pads Provided together with 10 replacement felt pads Provided together with 1 replacement rubber grindstone ...

Page 11: ...2 Power supply cable type IZG10 03 Route the external equipment for the power supply and external switch signal input prepared by the customer according to the signal name on the power supply cable wiring table Ground the green F G correctly The static neutralizing performance is maintained by keeping its potential the same as the reference potential Power supplyconnector Ionizer Connection Power ...

Page 12: ... port 7 Power supply connector Connector to input the signal for power supply F G Grounding and external switch 8 Operation LED Illuminate the object during static neutralization 4 2 LED indication 1 2 3 LED indication No Indication Colour Name Description 1 PWR Green Power supply indicator Green LED turns ON when power is supplied and the LED flashes when the voltage is outside of the specificati...

Page 13: ...o 9 Blows ionized air intermittently Pulse frequency 5 Hz Trigger setting Trigger ON is enabled by inputting either the main unit trigger or external switch signal Trigger linked Set No 0 and No 5 Trigger ON OFF and blow ON OFF are linked Trigger locked Set No 1 and No 6 Blow ON is maintained when trigger operation is ON When the trigger operation is ON again the blow is OFF OFF timer Set No 2 to ...

Page 14: ...e emitters are touched while the product is energized this may cause an electric shock or accident Since the tip of the emitter is pointed there is a danger of injury if touched When replacing the emitter assembly use a tool such as pliers to avoid direct contact with the tip of the emitter Cleaning of the emitter Using the cleaning kit saturate the felt with industrial alcohol insert it into the ...

Page 15: ...assembly by rotating it as shown in the figure below with the protective cap attached Always remove the protective cap after mounting the emitter assembly Be careful when removing the cap as there is a danger of injury due to the emitter tip Hand tighten the nozzle in the direction shown below until it does not turn any more The recommended tightening torque by hand tightening is 0 1 to 0 2 N m St...

Page 16: ... power back on 2 Incorrect high voltage If the high voltage output drops during operation ION HV LED red turns ON to notify the error When the failure occurs ion generation will be stopped The decrease of high voltage output could be caused by abnormal discharge due to condensation or dust on the emitters In order to clear the alarm remedy the cause of the abnormality and supply power again 3 CPU ...

Page 17: ... 2 5 3 0 3 5 4 0 4 5 5 0 0 150 300 450 600 750 900 1050 1200 1350 1500 Discharge time sec Installation distance mm 0 05MPa 0 1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 6MPa 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 0 150 300 450 600 Discharge time sec Installation distance mm 0 05MPa 0 1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 6MPa Mode setting switch Pulse blow 5 6 7 8 Flow rate adjustment indicator 2 Flow ra...

Page 18: ... L min ANR 200 150 100 50 0 50 100 150 200 0 150 300 450 600 750 900 1050 1200 1350 1500 Distance mm 2 5s 2s 1 5s 1s 0 5s 200 150 100 50 0 50 100 150 200 0 150 300 450 600 750 900 1050 1200 1350 1500 Distance mm 2 5s 2s 1 5s 1s 0 5s 200 150 100 50 0 50 100 150 200 0 150 300 450 600 750 900 1050 1200 1350 1500 Distance mm 1 5s 1s 0 5s 2s 200 150 100 50 0 50 100 150 200 0 150 300 450 600 750 900 105...

Page 19: ...450 500 0 0 1 0 2 0 3 0 4 0 5 0 6 Flow rate L min ANR Supply pressure MPa Indicator maximum Indicator 7 Indicator 6 Indicator 4 Indicator 2 Indicator 0 6 Dimensions Ionizer IZG10 01 Power supply connector One touch fitting Applicable tube O D Table 1 Table 1 Applicable tube O D ø8 mm ø5 16 inch IZG10 08 01 IZG10 09 01 Models ...

Page 20: ...IZG10 CG2 Not included Models AC cord Power supply cable 24VDC IZG10 CP Power supply cable 24VDC Semi stripped terminal Cable specification 4mm Number of cable wire Size Sheath material O D Insulator outside diameter Identification colour Nominal cross section of the conductor 4pcs AWG26 0 15mm2 0 85mm Red Black White Green Lead free PVC ...

Page 21: ...d Directive CE Measurement values based on a charged plate dimensions 150 x 150 mm electrostatic capacity 20pF defined by ANSI standard ANSI ESD STM3 1 2015 Distance between charged plate and ionizer 150 mm Air purge 0 2 MPa Model Ion generation method Method of applying voltage Applied voltage Note 1 Air Clean dry air Offset voltage Note 2 Power supply voltage Current consumption Ambient temperat...

Page 22: ...ve the problem of the entry of foreign matter into the nozzle and turn on the power again NDL alarm output Main unit LED display Discharge amount is reduced due to foreign matter adhering to the emitter or wear of the emitter Replace the emitter when repeatedly outputting an alarm while performing maintenance on the emitter Insufficient blow Air source flow rate adjustment Insufficient amount of b...

Page 23: ...da Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Corporation All Rights Reserved ...

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