SMC Networks IZT40 Series, Operation Manual

Page 1: ...Document No IZ OMT0049 B PRODUCT NAME Ionizer MODEL Series IZT40 41 42series...

Page 2: ...nd terminal 3 2 2 Connection Circuit 3 2 3 Wiring of the AC adapter 3 3 Timing chart 3 3 1 IZT40 3 3 2 IZT41 IZT42 4 Function 4 1 Name of Parts 4 1 1 Controller 4 1 2 High voltage power supply module...

Page 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assemb...

Page 4: ...of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from th...

Page 5: ...ached To avoid unreasonable stress applied to the connector and one touch fitting mounting parts bending of the cable or air tubing should be more than the minimum bending radius If the cable is bent...

Page 6: ...formance and may also cause operation failure and accident 9 Do not affix any tape or labels to the controller high voltage power supply module or bar If the tape or label contains any conductive adhe...

Page 7: ...lls or structures close to the bar generated ions may not reach the target object effectively or product failure or electric shock can result due to dielectric or short circuit 2 After installation ve...

Page 8: ...nge and ambient temperature range Operating fluid temp and ambient temp range Controller 0 to 40o C high voltage power supply module 0 to 40o C bar 0 to 50o C AC adapter 0 to 40o C Do not use the prod...

Page 9: ...eplacing the emitter cartridge Never touch the emitter with the power supplied to the controller high voltage power supply module or bar Electric shock may cause injury If the emitter cartridge is rem...

Page 10: ...uch may damage the drain cock Hold the connector by hand and straightly pull it out If the connector has lock mechanism release the lock and then pull out the connector 4 If smoking fire or smell occu...

Page 11: ...e type of high voltage power supply module depending on the controller For IZTC40 controller only IZTP40 is applicable For IZTC41 controller IZTP41 and IZTP42 are applicable Controller IZTC40 IZTC41 H...

Page 12: ...ZTB40 IZT40 Example of connecting IZTC41 IZTP42 and IZTB42 IZT42 Example of connecting IZTC40 IZTP40 and IZTB40 4pcs Example of connecting IZTC41 IZTP41 and IZTB40 4pcs Example of connecting IZTC41 IZ...

Page 13: ...4pcs Example of connecting IZTC40 IZTP40 and IZTB40 IZT40 Example of connecting IZTC41 IZTP41 and IZTB40 4pcs Example of connecting IZTC41 IZTP42 and IZTB42 4pcs Example of connecting IZTC41 IZTP42 a...

Page 14: ...ber of intermediate bracket depends on the bar length See table below Symbol Nil B F Type Without Bracket With bracket 1 With bracket 2 R Plug location Without plug High voltage cable side The opposit...

Page 15: ...e 6 Plug location Symbol Plug location 160 to 760 2 None 820 to 1 600 1 1 660 to 2 380 2 2 440 to 2 500 3 F With bracket 2 Number of intermediate bracket depends on the bar length See table below No o...

Page 16: ...dered 41 cannot be selected Standard product number 16 22 34 40 46 58 64 82 112 130 160 190 232 250 160 220 340 400 460 580 640 820 1120 1300 1600 1900 2320 2500 Standard Non standard Bar length Symbo...

Page 17: ...combination End bracket 1 End bracket 2 Intermediate bracket 1 Intermediate bracket 2 angle adjustment 90o angle adjustment 15o Select bracket referring to the combination in the table below Table4 No...

Page 18: ...l AC adapter 1 2 with AC cord without AC cord IZT40 E1 High voltage cable holder straight IZT40 E2 High voltage cable holder elbow AC adapter AC cord IZT40 B1 Controller DIN rail bracket IZT40 B2 High...

Page 19: ...For 5pcs 4 5 Symbol 2 3 Image of the cover mounted to the unit IZS40 E5 Drop prevention cover 5pcs IZS40 E2 IZS40 E3 IZS40 E4 IZS40 E5 IZS40 E3 IZS40 E4 IZS40 E5 IZS40 E3 IZS40 E4 IZS40 E5 16 1 28 1...

Page 20: ...itial setting is necessary Refer to 4 4 2 Channel selection mode for channel setting Do not disconnect the power supply during setting Initial setting is completed within 60 seconds Initial setting is...

Page 21: ...utralizing performance Check the pressure around the bar air supply port A pressure difference may be generated between the regulator pressure and the pressure at the bar air supply port due to the su...

Page 22: ...150 to 250 150 to 1300 100 to 2000 50 to 2000 50 to 125 50 to 1100 50 to 2000 50 to 2000 30 50 to 200 50 to 1300 50 to 2000 50 to 2000 50 to 125 50 to 1100 50 to 2000 50 to 2000 High speed static neu...

Page 23: ...T40 BE2 End bracket 2 0 72 to 0 76Nm IZT40 BM1 Intermediate bracket 1 0 72 to 0 76Nm IZT40 BM2 Intermediate bracket 2 0 47 to 0 49Nm 3 1 6 Connecting the controller and high voltage power supply modul...

Page 24: ...upply module Connect the controller and high voltage power supply module after mounting the spacers and fix them using 2 round head combination screws M2 6 Spacer tightening torque 0 4 to 0 6 Nm Separ...

Page 25: ...Fix the controller IZTC40 and IZTC41 using 2x M4 screws Fix the high voltage power supply module controller IZTP40 and IZTP41 using 4x M4 screws Fix the high voltage power supply module controller IZ...

Page 26: ...ons section for details The screws should be prepared by the user d High voltage power supply module CH number setting Set the CH number so that it does not duplicate the set number of other channels...

Page 27: ...ing Torque 1 30 to 1 50 Nm c Connection of separate cable Mount the spacers included to fix the separate cable to the high voltage power supply module Fix the spacers 2pcs to the plug male side of the...

Page 28: ...and high voltage power supply module Connect the D sub connector in location C and fix the controller and high voltage module together using M4x30 screws 2 pcs included as an accessory Tightening Torq...

Page 29: ...supply module CH number setting Set the CH number setting switch for all connected high voltage power supply modules Set the CH number so that it does not duplicate the set number of other channels Re...

Page 30: ...le optional Cable for connecting the controller and high voltage power supply module and connecting extension modules separately This cable is not necessary when the modules are directly connected Bef...

Page 31: ...clean it with ethanol After connecting the high voltage cable to the high voltage power supply module fix the cable using 2 cross recessed round head screws M4x10 included with the product Tightening...

Page 32: ...er 14 8 mm holder When holding the high voltage cable to the cable holder align the cable in the holding position and mount it by pressing the cable The screws should be prepared by the user Installat...

Page 33: ...r insulated using insulation tape To satisfy the current capacity make sure to wire 2 brown cables in which a voltage of 24 VDC is supplied and 2 blue cables in which 0V is connected 1 Wiring of IZTC4...

Page 34: ...of 100 or less to use it as a reference electric potential for Ionizer Pink Ion discharge stop signal CH1 IN Gray Ion discharge stop signal CH2 IN Yellow Ion discharge stop signal CH3 IN Purple Ion di...

Page 35: ...is used as a reference electric potential for static neutralization If the ground terminal is not grounded the Ionizer will not be able to achieve the optimal offset voltage ion balance When an AC ada...

Page 36: ...ton Display Status Frequency Hz CH display High voltage power supply module disconnected Ion generating status ION HV Incorrect high voltage red Key lock green KEY Display CH display Selected CH to di...

Page 37: ...ange ON OFF ON Ion generation stop input Operation button input button Ion generation stop release Operation button input S button Release 2s or longer ON Ion generation stop input Operation button in...

Page 38: ...ion error Error code E4 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 ON OFF ON OFF ON OFF ON OFF ON...

Page 39: ...Power ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 1Hz Ion generation stop input External input signal Press and hold ON OFF ON OFF Power OFF Power ON ON OFF ON Ion genera...

Page 40: ...t Operation button input button Ion generation stop release Operation button input S button Release ON Ion generation stop input Operation button input button Ion generation stop release Operation but...

Page 41: ...button input S button Operation button input S button CH selection Operation button input or button Maintenance detection level selection Operation button input or button Setting change Setting change...

Page 42: ...tage Error code E3 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 Input Power supply 24 VDC Ion gener...

Page 43: ...atic neutralization Red LED is ON when high voltage abnormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error coo...

Page 44: ...ormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error cooling fan motor failure module inconsistency or CH dupli...

Page 45: ...er high voltage power supply module connector D sub connector plug Connect the controller high voltage power supply module or separate cable Table14 Name of parts No Name Panel indication Type Descrip...

Page 46: ...et mode for frequency setting and 4 4 4 Offset voltage adjustment mode for the adjustment of the offset voltage ion balance 2 DC mode Positive ions are generated when dp is set for the frequency mode...

Page 47: ...odules can be connected Set the CH number using the rotary switch on the high voltage power supply module The CH number set for the high voltage power supply module corresponds with the CH number disp...

Page 48: ...details Offset voltage adjustment mode Adjust the offset voltage of the bar selected by CH selection mode Refer to 4 4 4 Adjustment of Offset Voltage for details Note 53 Channel selection mode Press S...

Page 49: ...ion generation frequency of the bar selected by Channel selection mode Refer to 4 4 3 Frequency set mode for details Note 54 Key lock setting mode Perform a key lock setting Refer to 4 4 7 Key lock se...

Page 50: ...ill flash Press the or button while the CH LED flashes to select the bar high voltage power supply module to display or set When the number of bars is zero the CH LED does not change even by pressing...

Page 51: ...l be displayed The selected bar high voltage power supply module moves on to the ion generation stop mode by pressing and button simultaneously for 2 s or longer and stops the ion generation To releas...

Page 52: ...ll be displayed 2 Adjustment of IZT41 and IZT42 offset voltage Select the CH to be set in CH selection mode and press the S button twice The frequency display Ib and ion balance display will flash and...

Page 53: ...icates 5n flashing and the switching of ON and OFF of balance control is now possible The Sensor display SNSR LED green alternates ON and OFF each time the or button is pressed Balance control ON Sens...

Page 54: ...evel can now be selected It can be set by pressing the or button Lo Low Static neutralization time is slower than the initial state Mi Middle Before the static neutralization time becomes slow Xi High...

Page 55: ...on is indicated by Lc in the frequency display and by the key lock LED green Key lock function ON Frequency display Lc flashes KEY LED is ON Key lock function OFF Frequency display VL flashes KEY LED...

Page 56: ...in the previous mode will not be stored It is necessary to change the setting again Ion generating stop setting In Channel selection mode frequency set mode offset voltage adjustment mode balance con...

Page 57: ...0 OFF or Note62 green ON When CPU operates abnormally due to noise etc High voltage cable to be connected to the high voltage power supply module is not connected Turn the power off and on again Incor...

Page 58: ...eneration stop signal OFF and ON again Turn the power off and on again Communication error Error signal OFF B contact Stop Green flash Note 65 Green flash error code E4 OFF Note67 Red flash Note70 Gre...

Page 59: ...ed and the error code E2 is displayed flashing in the frequency display When the problem occurs only the bar with a problem high voltage power supply module will stop ion generation To prevent noise p...

Page 60: ...oltage power supply module which are duplicated are flashing red and the error code E7 is flashing in the frequency display The abnormality is automatically released when the setting of the CH switch...

Page 61: ...4 6 8 10 0 500 1000 1500 2000 s mm 0 1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 0 8 50 500 Discharge time s Installationdistance mm 0 2 4 6 8 10 0 300 600 900 1200 1500 s mm 0 1MPa 0 1 5 50 500 0 2MPa 0 3MPa...

Page 62: ...1MPa 0 2MPa 0 3MPa 0 4MPa 0 5MPa Discharge time s Installationdistance mm 0 2 4 6 8 10 0 500 1000 1500 2000 s mm 0 2MPa 0 3MPa 0 4MPa 0 5MPa 0 1MPa Discharge time s Installationdistance mm 3 With Ener...

Page 63: ...y cartridge For IZT42 112V 0 25 50 75 100 125 150 175 200 0 500 1000 1500 2000 V mm 0 1Hz 30Hz Installationdistance mm Discharge time s 0 250 500 750 1000 1250 1500 1750 2000 0 500 1000 1500 2000 V mm...

Page 64: ...mm 0 50 100 150 200 250 300 650 550 450 350 250 150 50 50 150 250 350 450 550 650 mm mm 0 5s 5s 1s 2s 150 100 50 0 50 100 150 150 100 50 0 50 100 150 Installation di s tance in hei g ht from ionizer...

Page 65: ...350 250 150 50 50 150 250 350 450 550 650 mm mm 0 5s 5s 1s 2s 150 100 50 0 50 100 150 150 100 50 0 50 100 150 Installation di s tance in hei g ht from ionizer to workpi e ce m m Installationdistancein...

Page 66: ...250 mm mm 0 5s 5s 1s 2s 250 200 150 100 50 0 50 100 150 200 250 Installation di s tance in hei g ht from ionizer to workpi e ce m m Installationdistanceindepthfromionizertoworkpiece mm 0 50 100 150 2...

Page 67: ...on cartridge 0 20 40 60 80 100 120 140 160 180 200 0 0 1 0 2 0 3 0 4 0 5 L min ANR MPa 82 112 130 160 190 232 64 58 46 40 34 22 16 IZT4 250 Flow rate L min ANR Pressure MPa 0 100 200 300 400 500 600 0...

Page 68: ...oltage cable length L2 One touch fitting Straight mm A 4 13 6 13 8 15 10 22 3 16 15 1 4 14 5 16 15 3 8 23 Elbow mm B C D 4 25 19 90 6 27 21 75 8 29 24 73 10 37 27 71 3 16 26 20 90 1 4 27 21 75 5 16 29...

Page 69: ...et 1 Angle adjustable 90o Angle adjustable 90o With Energy saving high efficiency cartridge With High speed Energy saving static neutralization cartridge End bracket 2 Intermediate bracket 2 Angle adj...

Page 70: ...0 IZT4 232 38 2320 IZT4 250 41 2500 Emitter cartridge qty n bar length L1 One touch fitting Straight mm A 4 13 6 13 8 15 10 22 3 16 15 1 4 14 5 16 15 3 8 23 Elbow mm B C D 4 25 19 90 6 27 21 75 8 29 2...

Page 71: ...et 1 Angle adjustable 90o Angle adjustable 90o With Energy saving high efficiency cartridge With High speed Energy saving static neutralization cartridge End bracket 2 Intermediate bracket 2 Angle adj...

Page 72: ...Controller IZTC40 IZTC41 IZTC41 P When DIN rail mounting bracket IZT40 B1 is used When power supply cable is inserted...

Page 73: ...High voltage power supply module IZTP40 IZTP41 When DIN rail mounting bracket IZT40 B2 is used...

Page 74: ...High voltage power supply module IZTP42 When DIN rail mounting bracket IZT40 B3 is used...

Page 75: ...6 2mm 0 7mm white green pink purple gray yellow orange black 12 cables AWG20 4pcs AWG 8pcs 0 54mm2 4pcs 0 09mm2 8 pcs 0 96mm 4pcs 0 38mm 8pcs 1 4mm brown blue Product No L3 mm IZT40 CP3 2950 IZT40 CP...

Page 76: ...cord Section A A 1 1 Recommended screw Cross recessed round head screw M4 x 5 Section A A 1 1 Recommended screw Cross recessed round head screw M4 x 8 Recommended screw Cross recessed round head scre...

Page 77: ...onocrystal silicon High Voltage cable Silicone rubber PVC CE EMC directive Ambient humidity Material Bar Applicable standard 35 to 80 Rh no condensation Cover ABS Aluminium switch Silicone rubber Cove...

Page 78: ...o the controller Connect the high voltage power supply module to the controller When multiple high voltage power supply modules are connected the number of them and the number of the controller displa...

Page 79: ...IZS30 M2 is used to clean the emitter needles a Before cleaning the emitters shutoff the power and air supply b The emitters may be cleaned with the emitter cartridges mounted to the bar or with the c...

Page 80: ...cement of the felt or rubber bonded whetstone tips of the emitter cleaning kit The felt or rubber bonded whetstone tips of the emitter cleaning kit should be replaced referring to the procedure below...

Page 81: ...pecifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corporation All Rights Reserved Revision history Revision A November 14 2019 Additi...