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Revision History

 Correction of errors in dimensions
 Pages 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 

18, 19, 20, 22, 24, 25, 26, 27, 28, 29, 38, 39, 
41, 49, 52, 53, 60, 68, 70 

 Addition of proof pressure conditions
 Change of tightening conditions (Torque, Num-

ber of rotations)

 Addition of color cap

 Addition of made to order (White vaseline, Black body)
 Addition of Clean Series 

RS

 Addition of face seal
 Correction of errors in dimensions

Pages 11, 13, 15, 16, 23, 26, 40, 46, 51, 60, 
61, 104, 105

 Deletion of the note about “Applicable Tubing”

Pages 1, 33, 57, 65, 101, 109

 Number of pages increased from 88 to 124  RZ
 Addition of oval type release button
 Addition of products with interchangeable 

effective area (KQ2

-

Q )

 Addition of made to order
 Number of pages increased from 124 to 224   UX

Edition B

Edition C

Edition D

Safety Instructions

Be sure to read the “Handling Precautions for SMC Products” (M-E03-3) and “Operation Manual” before use.

Caution

SMC products are not  intended for use as instruments for legal 

metrology.

Measurement  instruments  that  SMC  manufactures  or  sells  have  not  been 
qualified by type approval  tests relevant  to the metrology (measurement) laws 
of  each  country.  Therefore,  SMC  products  cannot  be  used  for  business  or 
certification ordained by the metrology (measurement) laws of each country.

Compliance Requirements

1) ISO 4414: Pneumatic fluid power – General rules relating to systems.

ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.

(Part 1: General requirements)

ISO 10218-1: Manipulating industrial robots – Safety.
etc.

Caution

 indicates a hazard with a low level of risk which, 

if not avoided, could result in minor or moderate injury.

Caution:

Warning

 indicates a hazard with a medium level of risk which, 

if not avoided, could result in death or serious injury.

Warning:

Danger :

Danger

 indicates a hazard with a high level of risk which, 

if not avoided, will result in death or serious injury.

Warning

Caution

1. The  compatibility  of  the  product  is  the  responsibility  of  the

person  who  designs  the  equipment  or  decides  its

specifications.

Since the product specified here is used under various operating conditions, 
its compatibility with specific equipment must be decided by the person who 
designs  the  equipment  or  decides  its  specifications  based  on  necessary 
analysis and test results. The expected performance and safety assurance 
of the equipment will be the responsibility of the person who has determined 
its  compatibility  with  the  product.  This  person  should  also  continuously 
review  all  specifications  of  the  product  referring  to  its  latest  catalog 
information,  with  a  view  to  giving  due  consideration  to  any  possibility  of 
equipment failure when configuring the equipment.

2. Only  personnel  with  appropriate  training  should  operate

machinery and equipment.

The product specified here may become unsafe if handled incorrectly. The 
assembly, operation and maintenance of machines or equipment including 
our products must be performed by an operator who is appropriately trained 
and experienced.

3. Do not service or attempt to remove  product and machinery/

equipment until safety is confirmed.

1. The inspection and maintenance of machinery/equipment should only be 

performed  after  measures  to  prevent  falling  or  runaway  of  the  driven 
objects have been confirmed. 

2. When the product is to be removed, confirm that the safety measures as 

mentioned above  are implemented and the power from  any appropriate 
source is cut, and read and understand the specific product precautions 
of all relevant products carefully.

3. Before  machinery/equipment  is  restarted,  take  measures  to  prevent

unexpected operation and malfunction.

4. Contact  SMC  beforehand  and  take  special  consideration  of

safety  measures  if  the  product  is  to  be  used  in  any  of  the

following conditions.

1. Conditions and environments outside of the given specifications, or use 

outdoors or in a place exposed to direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air 

navigation,  space,  shipping,  vehicles,  military,  medical  treatment, 
combustion  and  recreation,  or  equipment  in  contact  with  food  and 
beverages,  emergency  stop  circuits,  clutch  and  brake  circuits  in  press 
applications,  safety  equipment  or  other  applications  unsuitable  for  the 
standard specifications described in the product catalog. 

3. An application which could have negative effects on people, property, or 

animals requiring special safety analysis. 

4. Use in an interlock circuit, which requires the provision of double interlock 

for  possible  failure  by  using  a  mechanical  protective  function,  and 
periodical checks to confirm proper operation.

1. The product is provided for use in manufacturing industries.

The  product  herein  described  is  basically  provided  for  peaceful  use  in 
manufacturing industries. 
If considering  using the  product in other  industries, consult SMC beforehand 
and exchange specifications or a contract if necessary. 
If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/

Compliance Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and 
“Compliance Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer

1. The warranty period of the product is 1 year in service or 1.5 years after 

the product is delivered, whichever is first.

2)

Also,  the  product  may  have  specified  durability,  running  distance  or 

replacement parts. Please consult your nearest sales branch.

2. For any failure or damage reported within the warranty period which is clearly our 

responsibility, a replacement product or necessary parts will be provided. 

This  limited  warranty  applies  only  to  our product  independently,  and  not  to any 

other damage incurred due to the failure of the product.

3. Prior to using SMC products, please read and understand the warranty terms 

and disclaimers noted in the specified catalog for the particular products.

2) Vacuum pads are excluded from this 1 year warranty.

A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. 
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad 
or failure due to the deterioration of rubber material are not covered by the limited warranty.

1. The  use  of  SMC  products  with  production  equipment  for  the  manufacture  of 

weapons of mass destruction (WMD) or any other weapon is strictly prohibited.

2. The  exports  of  SMC  products  or  technology  from  one  country  to  another  are 

governed by the relevant security laws and regulations of the countries involved 

in the transaction. Prior to the shipment of a SMC product to another country, 

assure that all local rules governing that export are known and followed.

These  safety  instructions  are  intended  to  prevent  hazardous  situations  and/or 

equipment damage. These instructions indicate the level of potential hazard with 

the labels of 

“Caution,”

 

“Warning”

 or 

“Danger

.

 They are all important notes for 

safety  and  must  be  followed  in  addition  to  International  Standards  (ISO/IEC)

1)

and other safety regulations.

Safety Instructions

Summary of Contents for KQ2 Series

Page 1: ......

Page 2: ...ening After hand tightening After tool tightening After tool tightening Re piping is possible Sealant tape is necessary because sealant be comes separated with repeated installation Repeated re piping...

Page 3: ...e Triple Branch Universal Male Elbow KQ2ZT Round Type Branch Union Elbow KQ2LU Oval Type Round Type Extended Plug in Elbow KQ2W Oval Type Round Type Male Delta Union KQ2D Oval Type Round Type Delta Un...

Page 4: ...de to Order Clean Series Spare Parts P 48 How to Order P 50 Variations P 51 Dimensions P 52 Made to Order Clean Series Spare Parts P 55 How to Order P 88 Variations P 89 Dimensions P 90 Made to Order...

Page 5: ...lease button POM Seal O ring Seal ring NBR Suitable for use with nylon and urethane Large retaining force The chuck provides secure retention and the collet increases the holding force on the tube Can...

Page 6: ...3 16 Port size Symbol Size 01 R1 8 02 R1 4 Threaded Type How to Order Oval type release button For details on applicable tubing O D and port size combinations for each model refer to the charts on th...

Page 7: ...ng fittings Use to pipe a female thread in the same direction Most general model Use to pipe a female thread at right angles Most general model P 85 KQ2T Male branch tee P 85 Male run tee KQ2Y Use to...

Page 8: ...nection thread R Model H Width across ats D1 Release button dimensions D2 L1 L2 A M Effective area mm2 Min port size Weight g X Y Nylon Urethane 3 16 1 8 KQ2L05 01 P1 12 9 1 8 4 11 10 15 16 15 3 13 3...

Page 9: ...imensions D2 L1 L2 L3 A M Effective area mm2 Min port size Weight g X Y Nylon Urethane 3 16 1 8 KQ2Y05 01 P1 12 9 1 8 4 11 10 15 7 16 15 7 26 5 13 3 8 4 7 3 5 6 3 1 4 KQ2Y05 02 P1 17 9 1 8 4 11 10 15...

Page 10: ...ats and the body dimensions differ depending on the model even when the same thread size is used Refer to the dimensions in the catalog 5 If oil content or sealant is sticking to the female thread thi...

Page 11: ...or release tubing 6 Tubing with the exception of coiled tubing requires stationary installation Do not use standard tubing non coiled in applications where tubing is required to travel inside the fle...

Page 12: ...contact with any of the above Refer to each construction drawing on the ttings and tubing material 2 Do not expose the product to direct sunlight for an extended period of time 3 Do not use in a place...

Page 13: ...equipment and supply exhaust of compressed air When components are removed first confirm that measures are in place to prevent workpieces from dropping run away equipment etc Then cut off the supply...

Page 14: ...g Precautions 4 Be sure to read this before handling products 2 If the fitting is tightened with excessive torque a large amount of sealant will seep out Remove the excess sealant 3 Insuf cient tighte...

Page 15: ...or more 44 or more 26 or more 20 or more 3 16 67 or more 52 or more 38 or more 24 or more 6 84 or more 66 or more 39 or more 30 or more 1 4 89 or more 70 or more 57 or more 32 or more 8 5 16 112 or m...

Page 16: ...Green CB Sky blue GR Gray W White BU Blue Applicable tubing O D mm Model D1 D2 L Weight g 8 KQ2C 08 A 12 8 9 2 2 6 0 1 10 KQ2C 10 A 15 2 11 2 2 7 0 1 12 KQ2C 12 A 17 6 13 2 2 7 0 1 16 KQ2C 16 A 22 4...

Page 17: ...9 1 13 2 2 9 0 2 One touch Fittings Manifold KM 4 KQ2C 04 10 1 5 2 2 9 0 1 6 KQ2C 06 12 1 7 2 2 9 0 1 8 KQ2C 08 14 1 9 2 2 9 0 1 10 KQ2C 10 17 1 11 2 2 9 0 2 Self seal Fittings Rotary One touch Fittin...

Page 18: ...appropriate source is cut and read and understand the specific product precautions of all relevant products carefully 3 Before machinery equipment is restarted take measures to prevent unexpected ope...

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