Smithco 10-100-C, Parts & Service

Page 1: ...Spray Star 1008 10 100 C SN 100489 March 2012 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Page 2: ...Agitator 34 35 15 301 Orbitrol 36 37 10 117 Hydraulic Pump 38 39 16 998 Hypro Pump 40 41 10 116 Wheel Motor 42 43 Accessories 44 78 1008 Plumbing Raven 440 44 45 1008 Controls Raven 440 46 15 743 Mani...

Page 3: ...so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing f...

Page 4: ...ake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention To...

Page 5: ...E Hand Operated Lever Discs on Rear AxleSpeed0 to 3 mph 0 4 8 kph SPEED Forward Speed 0 8 mph 0 12 8 kph Reverse Speed 0 3 mph 0 4 8 kph BATTERY Automotive type 24F 12 Volt BCI Group Size 24 Cold Cran...

Page 6: ...remove any foreign material 2 Remove the retaining rings carefully Remove the bearing hub turbine hub and turbine from inside flowmeter 3 Clean the turbine and hubs of metal filings and any other fore...

Page 7: ...m top of the tank when fluid is cold Do not overfill 4 After changing oil run the machine for a few minutes Check oil level and for leaks 5 Always use extreme caution when filling hydraulic oil tank o...

Page 8: ...azards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electr...

Page 9: ...chine Flush spray system tank Inspect cooling system Change the engine oil and filter Check hydraulic filter Check engine for leaks or loose parts Check spark plugs Check air cleaner Check tire pressu...

Page 10: ...8 Service END USER S SERVICE CHART Duplicate this page for routine use...

Page 11: ...screw located on the foot of the pump mount SPEED CALIBRATION NUMBERS The speed calibration numbers for Spray Star 1008 with GPS is 785 Metric is 205 MASTER BOOM SWITCH FOOT SWITCH FOR SPRAY STAR 100...

Page 12: ...izer follow manufacturers recommendations and add the correct amount for the capacity of fuel system Fill fuel tank with clean fresh gasoline Run engine for 2 3 minutes to get stabilized fuel into car...

Page 13: ...NOTES...

Page 14: ...12 Diagrams WIRING DIAGRAM...

Page 15: ...n Off On 1 7 Right Boom 15 725 Mount Panel End 1 15 727 Switch Actuator 1 15 728 Switch Body On Off On 1 8 77 207 Buzzer 1 8875 Male Bullet 2 8963 Heat Shrink 2 9 Plug to Engine 1 10 33 480 Pressure S...

Page 16: ...14 Diagrams HYDRAULIC DIAGRAM...

Page 17: ...3 4 16 720 25 60 2 0 10 7 8 14 1260 50 105 5 0 12 1 1 16 12 1680 75 140 6 0 16 1 5 16 12 2520 100 210 8 0 20 1 5 8 12 3100 150 260 12 0 24 1 7 8 12 3800 150 315 12 0 Seal Lok Straight and Adjustable...

Page 18: ...16 Parts BODY FRAME DRAWING...

Page 19: ...10 15 763 Nose Cone 1 11 50 400 Rubber Grommet 1 12 27 055 Seat Hinge 4 13 80 020 Choke 1 14 34 160 Throttle Control with Cable 1 15 60 106 Park Brake Handle 1 16 16 857 Tire and Wheel 2 16 857 01 Tir...

Page 20: ...18 Parts NOSECONEDRAWING...

Page 21: ...31 Actuator Amber 1 16 15 729 Mount Panel Middle 1 15 727 Switch Actuator 1 15 728 Switch Body On Off On 1 17 15 725 Mount Panel End 1 15 727 Switch Actuator 1 15 728 Switch Body On Off On 1 18 15 754...

Page 22: ...20 Parts FRONTAXLEDRAWING...

Page 23: ...138 Axle Pin 1 17 HP 18 100 Cotter Pin 1 8 x 1 1 18 18 307 11 16 x 9 16 45 Straight Thread Elbow 1 19 10 554 Hydraulic Cylinder 1 14 529 Seal Kit 1 20 18 171 11 16 x 9 16 90 Straight Thread Elbow 1 21...

Page 24: ...22 Parts SEATCONSOLEANDROPSDRAWING...

Page 25: ...HP 18 075 Cotter Pin 1 8 x 3 4 2 9 10 385 Front Panel 1 10 42 766 Throttle Bracket 1 11 10 391 Right Front Fender 1 12 16 857 Front Tire and Wheel 2 13 10 338 Seat Panel 1 14 HB 38 16 300 Bolt 3 8 16...

Page 26: ...24 Parts FUELTANKDRAWING...

Page 27: ...14 20 Lock Nut 1 4 20 4 3 Top Draw 1 8800 46 Fuel Hose tank to engine 1 18 186 Hose Clamp 2 4 10 400 Gas Tank Bracket 1 5 16 161 Fitting 11 4 MPT x 11 4 HB 1 6 16 156 Elbow 11 4 MPT x 11 4 HB 1 7 18...

Page 28: ...26 Parts OILTANK OILFILTER OILCOOLERDRAWING...

Page 29: ...ller Breather 1 13 586 02 Bottom Gasket 1 13 586 03 Neck 1 13 586 01 Cap Gasket 1 HSM 10 32 063 Machine Screw 10 32 x 5 8 6 HWL 10 Lock washer 10 6 9 10 393 Battery Hold Down 1 10 33 216 Battery 1 11...

Page 30: ...28 Parts FOOTPEDALLINKAGE DRAWING...

Page 31: ...hine Bushing 1 2 x 14GA 2 HP 18 100 Cotter Pin 1 8 x 1 1 10 11 103 Linkage yoke 1 4 NF 2 HCP 14 075 Clevis Pin 1 4 x 3 4 2 HP 332 075 Cotter Pin 3 32 x 3 4 2 11 10 403 Main Frame 1 12 42 063 Cable wit...

Page 32: ...30 Parts ENGINE PUMPSANDEXHAUSTDRAWING...

Page 33: ...33 494 Male Elbow 1 23 HSSQ 38 16 150 Adjustment Screw 3 8 16 x 11 2 1 HN 38 16 Nut 3 8 16 1 24 10 133 Pivot 1 HG 14 28 180 Grease Fitting 1 4 28 x 180 part of 10 133 1 18 268 Bushing part of 10 133...

Page 34: ...32 Parts PARKBRAKEANDREARAXLEDRAWING...

Page 35: ...10 154 Fender Brackets 4 19 11 100 Linkage Yokes 5 16 6 HN 516 24 Nut 5 16 24 12 HCP 516 100 Clevis Pin 5 16 x 1 5 HP 18 100 Cotter Pin 1 8 x 1 5 20 76 225 Brake Cable w Nuts 1 21 HB 516 18 200 Bolt...

Page 36: ...34 Parts TANKDRAWING TURBO QUADAGITATORDRAWING...

Page 37: ...uminumAdapter 1 Female Thread 1 9 Double Threaded Fitting 3 4 2 10 10 111 110 Gallon Poly Tank 1 11 33 494 Male Elbow 2 12 10 390 Reducer 1 13 8954 30 Clear Hose 3 16 ID 1 18 116 Hose Clamp 2 14 16 19...

Page 38: ...36 Parts 15 301ORBITROLDRAWING...

Page 39: ...16 15 301 05 Spacer 1 17 15 301 04 Gerotor 1 18 O Ring 1 19 Seal 1 20 15 301 03 End Cap 1 21 15 301 02 Cap Screw 7 15 301 01 Seal Kit 15 301ORBITORSPECIFICATIONS Maximum System Pressure 1015 psi 70 ba...

Page 40: ...38 Parts 10 117 HYDRAULIC PUMP DRAWING...

Page 41: ...Head Screw 4 20C 42 003 07 Needle Bearing 1 21 C 14 054 Lip Seal 1 22C 13 110 13 Charge Pump Housing 1 24C 42 003 08 Geroter 1 25 C O Ring 1 29 O Ring 1 30 13 110 10 Plug 1 31 14 212 Truncated Shaft s...

Page 42: ...40 Parts 16 998HYPROPUMPDRAWING...

Page 43: ...on Carbide 1 8 16 966 06 Slinger Ring 1 9 16 998 06 Mounting Flange 1 11 16 998 07 Bolt 4 12 16 966 10 Ball Bearing 2 13 16 998 08 Key 1 14 16 998 09 Pump Shaft 1 15 16 822 20 Key 1 16 16 966 13 Beari...

Page 44: ...42 Parts 10 116WHEELMOTOR 14 0 CI DRAWING...

Page 45: ...ng 1 6 Backup Washer 1 7 10 116 05 Drive Link 1 8 Ring Seal 5 9 42 002 05 Manifold 1 10 10 116 06 Commulator Assembly matched set 1 11 10 116 07 End Cover 1 12 10 116 08 Bolt 7 13 Commulator Seal matc...

Page 46: ...44 Accessories 1008 PLUMBING DRAWING RAVEN 440 15 817 O ring for 50 Series Clamp 15 818 O ring for 75 Series Clamp...

Page 47: ...ries 75 11 4 Hose Barb 1 18 16 161 Fitting 11 4 MPT x 11 4 HB 2 19 16 998 Hypro Pump 1 20 18 390 Pipe Tee 11 4 1 21 10 389 Plug 11 4 1 22 8897 52 Discharge Hose 11 4 1 18 040 Hose Clamp HS 12 2 23 889...

Page 48: ...Manifold Valve 1 7 16 524 Motorized Control Valve 1 8 18 373 Flow Meter 1 9 15 369 Console Control Cable 1 10 33 271 Fuse Block 1 11 33 562 Auto Blade Type Fuse 40 amp 1 12 33 508 Auto Blade Type Fus...

Page 49: ...hrust Washer Teflon 1 6 15 552 27 Stem Stainless Steel 1 7 15 552 05 O ring Viton 3 8 15 517 16 Body Nylon 1 9 15 517 17 Dust Plug Felt 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene...

Page 50: ...48 Accessories 16 524 MOTORIZEDCONTROLVALVEDRAWING 15 737STRAINER...

Page 51: ...valve body Apply Loctite to coupler shaft and woo druff key Place the coupler shaft Ref 7 and the woodruff key Ref 5 onto the motor shaft Plug motor into the valve connector coming from Sprayer Contr...

Page 52: ...50 Accessories 17 575 SMITHCOSUPERBOOM...

Page 53: ...8 075 Bolt 5 16 18 x 3 4 17 HNFL 516 18 Flange Lock Nut 5 16 18 17 15 17 527 Boom Hinge 4 HB 38 16 100 Bolt 3 8 16 x 1 16 HNFL 38 16 Lock Nut 3 8 16 16 16 17 539 Compression Spring 4 17 9026 2 Rubber...

Page 54: ...802 Strainer 3 Quantity is per nozzle body For 18 booms multiply quantity by 11 Quantity is per nozzle body For 15 booms multiply quantity by 9 Nozzles are located 20 51 cm apart on the right left an...

Page 55: ...achine 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 Set meter inline 3 Make sure the water flow follows the arrow cast on the meter body 4 The DLJ Meter is f...

Page 56: ...54 Accessories 16 906ELECTRICHOSEREELDRAWING...

Page 57: ...Washer 5 16 4 15 33 252 Switch and Solenoid Brkt 1 HB 516 18 100 Bolt 5 16 18 x 1 2 HW 516 Washer 5 16 2 HWL 516 Lockwasher 5 16 2 HN 516 18 Nut 5 16 18 2 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 516...

Page 58: ...56 Accessories 16 129MANUALHOSEREELDRAWING...

Page 59: ...16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 08 Lock Pin Assembly 1 16 HB 516 18 075 Bo...

Page 60: ...58 Accessories 10 422HOSEREELMOUNT FOR17 525 17 550BOOMS...

Page 61: ...ater remain in tank as you will be taking apart lines 3 Remove key from ignition set park brake and block wheels 4 Install hose reel mount on the left side of the machine in front of the rear wheel Mo...

Page 62: ...60 Accessories 1008 RAVEN 440 HOSE REEL PLUMBING DRAWING...

Page 63: ...u just removed Reinstall clamp and o ring and tighten The cap will not be used again 2 Install a 15 736 Elbow onto the top of the reducer with a 15 740 clamp Ref 3 and O ring Rotate it 90 so it points...

Page 64: ...tension is removed HOSEREPLACEMENTPROCEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is l...

Page 65: ...IONINSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 he...

Page 66: ...64 Accessories 10 378FOAMMARKERFOR1000DRAWING WIRINGDRAWING...

Page 67: ...l panel facing towards the seat using the two wing nuts that came with the switch box 2 Connect the compressor to the switch box WIRING Use dielectric grease on all electrical connections Connect powe...

Page 68: ...66 Accessories 10 378FOAMMARKER DRAWING...

Page 69: ...sure all bolts are tightened CONNECTINGTHECAPASSEMBLY Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs below the cap This is the soap outlet...

Page 70: ...68 Accessories FOAMER NOZZLEMOUNT HOSEGUARDMOUNTDRAWING...

Page 71: ...n Follow the same steps for the clear tube and tube nut 6 Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cu...

Page 72: ...2 14 291 02 Tank 1 3 14 291 01 Black Cover 1 14 291 03 Compressor Complete 1 4 14 284 02 CapAssembly 1 5 14 291 04 Tank Bracket 1 6 14 291 05 Double Switch Box 1 7 15 511 Foam Nozzle 1 8 15 510 01 No...

Page 73: ...Foam Nozzle Inlet Body 1 15 511 02 Foam Sponge 1 15 511 10 Plastic Screen 1 2 Hose Clamp 1 3 Drop Tube 1 4 15 511 08 Long Foam Sponge 1 5 15 511 09 Stainless Steel Screen 1 6 Hose Clamp 1 7 14 284 09...

Page 74: ...ts on the left side of the horizontal boom support 2 Clamp the mount bracket to the backside of the rollbar post approximately 24 up from the mount foot Drill 2 holes into the tubing using a 1 4 drill...

Page 75: ...LOADING LIQUID AND OR POWDERED CHEMICAL WITH SUCTION LANCE Note Lance suction is dependent upon eductor pressure and flow For best results use highest pressure available up to 150 PSI maximum 8 Inser...

Page 76: ...NLOADFRESHWATERMOUNTON17 550 17 525BOOMS When placing a 17 525 17 550 Heavy Boom on the Sprayer you will have to relocate the Chemical Cleanload Sys tem and the Fresh Water tank There is a mount provi...

Page 77: ...flatwasher top and bottom and lock nut 4 Bolt Cleanload assembly onto mounting bracket using four flange bolts 5 16 18 x 3 4 and flange nuts Install 90 hose barb 16 156 into inlet side of Cleanload va...

Page 78: ...76 Accessories 15 620CHEMICALCLEANLOAD DRAWING...

Page 79: ...20 2 17 Bolt 1 4 20 x 3 4 SS 2 18 15 620 01 Frame Back Mount 1 19 Screw 10 24 x 375 2 20 15 620 11 Elbow 1 2 2 21 15 620 10 Valve SS Tank Rinse 1 22 15 620 09 HB 1 2 MNPT x 1 2 HB 2 23 15 620 05 HB T...

Page 80: ...1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 1 3 4 hole 5 from outside edge of cover Insta...

Page 81: ...l Spray Star 1000 Right and Left Tank Sides 10 414 Decal Control Panel Control Panel 15 672 Decal Dash Panel Dash Board 25 298 Decal Warning Hot Hood Back Edge Both Sides 25 352 Decal Bypass Valve Han...

Page 82: ...01 Repair Kit 10 554 Hydraulic Cylinder 14 529 Seal Kit 10 116 Wheel Motor 10 116 13 Seal Kit 10 117 Pump 14 098 Seal Kit FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Flui...

Page 83: ...you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Pop...

Page 84: ...ty gives you specific legal rights and you may also have other rights which vary from state to state THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE ALL IMPLIED WARRANTIES OF ME...