Smithco 14270, Parts & Service

Page 1: ...Super Star Diesel Quick Hitch 43 001 SN 14270 July 2010 Parts Service Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com ...

Page 2: ...e Chart 8 Adjustments 9 10 Storage 11 Diagrams 12 15 Wiring Diagram 12 13 Hydraulic Diagram 14 15 Parts 16 47 Main Frame 16 17 ROPS 18 19 Front Fork 20 21 Linkage 22 25 Gas Tank 26 27 Oil Tank 28 29 Engine 30 33 Rear Axle 34 35 Rake Lift 36 37 13 729 2 Bank Hydraulic Valve 38 39 43 116 Front Wheel Motor 40 41 43 117 Rear Wheel Motor 42 43 42 797 Variable Pump 44 45 Decals 46 Quick Reference 47 ...

Page 3: ...embly and maintenance instructions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All Smithco Smithco Smithco Smithco Smithco machines have a Serial Number and Model Number Both numbers are needed when ordering parts The serial...

Page 4: ...1 After engine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position 13 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 14 This machine demands your attention To prevent loss of control or t...

Page 5: ...LS TIRE Three 22 X 11 10 0 Knobby Tires 8 psi 55 bar Optional 23 10 50 x 12 Turf Tires 8 psi 55 bar 43 124 Front tire fluid filled to 80 lbs total 45 5 pints of windshield washer fluid or equivalent 42 158 Rear Tires Speed Forward Speed 0 to 11 m p h 0 18 kph Reverse Speed 0 to 5 m p h 0 8 kph BATTERY Automotive Type 45 12 Volt BCI Group Size 45 Cold CrankingAmps 480 Ground Terminal Polarity Negat...

Page 6: ...ty or damaged 3 Clean out the inside of the body and cover 4 Place the element into the body and put the cover back on TOWING When it is necessary to move the Super Star without engine running bypass valve built into hydrostatic pump must be open by turning it counterclockwise The valve is located on the right side of the pump An open valve allows fluid to pass through the wheels freely When norma...

Page 7: ...nd change filter after the first 20 hours then at 100 hours then every 250 hours thereafter 3 The oil level should be 2 to 21 2 from top of tank when fluid is cold Do not overfill 4 After changing oil and or filter run the machine for a few minutes Check oil level and for leaks 5 Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and serv...

Page 8: ...g over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of you...

Page 9: ... 100 Nm Change the engine oil filter Change the hydraulic filter After the first 20 operating hours Change oil filter after first 20 and first 100 hours Before each use daily Check the engine oil Check the hydraulic fluid level Check the tire pressure Check condition of hydraulic hoses and fittings Inspect and clean the machine Inspect cooling system Every 25 hours Check the battery fluid level an...

Page 10: ...g fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure 5 psi Check the Instrumentation Inspect electrical system for frayed wires Check park brake adjustment Change oil filter Change oil Lubricate Machine Ensure all warning decals are intact Item Date Information For the week of Maintence Chec...

Page 11: ...ect Ball Joints A are used in applications where the housing needs to be easily disconnected from the ball stud This is accomplished by pulling back the spring loaded outer housing The speed setting may be adjusted by turning the Ball Joint A counterclockwise to make the machine operate slower or turn clockwise to go faster Tighten jam nut Check to make sure nothing is bind ing and test drive to c...

Page 12: ...e yokes A clockwise to tighten and counter clockwise to loosen TOADJUSTFOOTPEDALTHROTTLECABLE 1 Jack up unit so that all drive wheel are off the ground Use jack stands 2 Start the engine make certain that the hand throttle is in the idle position 1200 engine RPM 3 Engine speed must increase as soon as the foot pedal begins to move in either direction At the full forward position the engine RPM mus...

Page 13: ...n a clean and dry area but NOT near a stove furnace or water heater which uses a pilot light or any device that can create a spark 6 Engines stored over 30 days need to be protected or drained of fuel to prevent gum from forming in a fuel system or on essential carburetor parts Check the engine manual and follow the instructions for the storage of the engine STORAGE When storing remove the key fro...

Page 14: ...12 Diagrams Color Code Chart Bl Blue Br Brown Y Yellow Grn Green O Orange R Red B Black P Purple W White WIRINGDRAWING ...

Page 15: ...on engine 8 Battery not included 9 13 491 Oil Sender on engine B S 491657 1 10 50 359 Oil Pressure Warning Light 1 11 50 359 Water Tempature Light 1 12 Dynamo Alternator comes with engine 1 13 Temp Sender comes with engine 14 12 017 Hour Meter 1 15 8935 Bus Bar 1 16 22 054 Ground Battery Cable Black 1 17 22 055 Battery Cable Red 1 18 12 003 Toggle Switch 1 15 472 Switch Boot 1 19 42 319 Light Wire...

Page 16: ...14 Diagrams HYDRAULICDRAWING ...

Page 17: ... Rear Wheel Motor 8 6 in3 2 18 43 125 Hydraulic Hose 22 5 1 19 43 070 Hydraulic Hose 98 1 20 8832 11 3 4 Suction Hose 12 1 18 222 Hose Clamp 2 21 23 006 Oil Filter 1 23 031 Replacement Filter only 22 42 787 Hydraulic Hose 361 2 1 23 8832 50 3 4 Suction Hose 49 1 18 222 Hose Clamp 2 24 42 005 Oil Tank 1 13 747 Filler Breather 1 25 42 045 Hydraulic Hose 41 1 26 43 150 Rake Cylinder 1 42 040 Yoke End...

Page 18: ...16 Parts MAINFRAMEDRAWING ...

Page 19: ...42 778 Valve Handle 2 11 42 772 Seat Panel 1 8803 17 Trim w Black Lace 1 12 14 269 Adjustable Low Back Seat 1 13 43 080 Seat Panel fiberglass 1 14 42 005 Oil Tank 1 13 747 Filler Breather 1 13 586 03 Neck 1 15 13 718 Steering Wheel 1 16 76 364 90 Black Boot comes with 76 362 1 76 362 Tilt Steering Mechanism 1 17 42 782 Console fiberglass 1 18 42 471 Nose Cone fiberglass 1 HSTP 14 20 100 Phillips M...

Page 20: ...18 Parts ROPSDRAWING ...

Page 21: ...DESCRIPTION QUANTITY 1 76 198 03 Seat belt 1 2 HB 716 14 100 Bolt 7 16 14 x 1 2 3 HB 716 14 125 Bolt 7 16 14 x 11 4 8 4 HNTL 716 14 Lock Nut 7 16 14 10 5 42 802 Right Seat belt Bracket 1 6 42 803 Left Seat Belt Bracket 1 7 ROPS Bar 1 ...

Page 22: ...20 Parts FRONTFORKDRAWING ...

Page 23: ... 238 1 16 18 350 90 Seal Lok Elbow 2 17 43 116 Wheel Motor 1 18 HB 12 13 500 Bolt 1 2 13 x 5 4 19 43 053 Front Fork 1 20 HNFL 12 13 Flange Whiz Lock Nut 1 2 13 4 21 13 652 Hose Clamp 1 22 20 141 Spacer 2 23 20 142 Oil Seal 2 24 20 143 Bearing 2 25 HKSQ 14 100 Square Key 1 4 x 1 4 x 1 1 26 43 027 Shaft Spacer 1 27 HMB 114 10 Machine Bushing 11 4 x 10GA 1 28 HNA 114 12 Axle Nut 11 4 12 1 29 HP 18 20...

Page 24: ...22 Parts LINKAGEDRAWING ...

Page 25: ... HG 14 28 180 Grease Fitting 1 4 28 x 180 comes with 42 790 1 76 299 Pedal Pad Long 1 42 791 Pedal Pad Short 1 HB 516 18 125 Bolt 5 16 18 x 11 4 2 HW 516 Washer 5 16 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 14 42 767 Right Floor Mat 1 42 768 Left Floor Mat 1 15 43 075 Accelerator Linkage 1 16 42 780 Floorboard fiberglass 1 17 27 055 Hinge 2 HSMFCS 10 32 100 Machine Screw 10 32 x 1 6 HSM 10 32 ...

Page 26: ...24 Parts LINKAGEDRAWING ...

Page 27: ... 43 080 Seat Panel 1 42 786 Cup Holder 1 42 772 Seat Mount 1 26 034 Ball Stud 2 13 569 Gas Shock 1 43 069 Decal Control Panel 1 33 42 778 Levers 2 42 765 Decal Lift Controls 1 34 42 317 Light 1 42 317 01 Replacement Bulb 1 HSTP 14 20 100 Truss Head Screw 1 4 20 x 1 2 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 2 35 50 359 Glow Plug Warning Light 1 36 13 488 Key Switch B S 692318 1 76 310 Key Set 1 37 3...

Page 28: ...26 Parts FUELTANKDRAWING ...

Page 29: ... 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Nut 5 16 18 2 11 HB 14 20 075 Bolt 1 4 20 x 3 4 2 HWL 14 Lockwasher 1 4 2 HW 14 Washer 1 4 2 HWL 14 Lock Washer 1 4 2 12 HB 38 16 250 Bolt 3 8 16 x 21 2 1 HW 38 Washer 3 8 2 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 1 13 HB 12 13 500 Bolt 1 2 13 x 5 2 HNFL 12 13 Flange Whiz Lock Nut 1 2 13 2 14 42 015 Attachment Mount 1 15 43 081 03 Fuel Filter 1 43 0...

Page 30: ...28 Parts OILTANKDRAWING ...

Page 31: ...015 Attachment Mount 1 10 HB 12 13 500 Bolt 1 2 13 x 5 2 HNFL 12 13 Flamge Whiz Lock Nut 1 2 13 2 11 50 081 Rubber Bumper 1 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 1 13 HB 38 16 150 Bolt 3 8 16 x 11 2 1 HW 38 Washer 3 8 1 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 1 14 18 337 Tee 1 16 23 189 90 Elbow 1 17 HB 38 16 250 Bolt 3 8 16 x 21 2 1 HW 38 Washer 3 8 1 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 1 18 4...

Page 32: ...30 Parts ENGINEDRAWING ...

Page 33: ...m 1 HRP 14 100 Roll Pin 1 4 x 1 1 15 42 311 Top CenteringArm 1 16 11 050 Spring 1 17 HP 18 100 Cotter Pin 1 8 x 1 1 18 42 312 Bottom CenteringArm 1 19 HMB 12 14 Machine Bushing 1 2 x 14GA 7 20 42 247 CreepArm 1 HB 38 16 100 Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 2 21 17 223 Filter Mount 1 22 HB 12 13 500 Bolt 1 2 13 x 5 4 23 18 190 Tee 1 24 18 185 Elbow 1 25 18 174 Elbow 2 26 60 ...

Page 34: ...32 Parts ENGINEDRAWING ...

Page 35: ...s ENGINEPARTSLIST REF PART DESCRIPTION QUANTITY 36 34 105 Oil Cooler 1 37 42 797 Variable Pump 1 18 188 45 Elbow 1 23 126 Pipe Plug 1 38 17 153 Clevis 1 39 17 155 Retainer 1 40 43 160 Pulley 1 41 43 161 Belt 2 ...

Page 36: ...34 Parts Torque To 120 ft lbs 156Nm REARAXLEDRAWING ...

Page 37: ... 2 13 2 10 HB 12 13 700 Bolt 1 2 13 x 7 6 HNTL 12 13 Lock Nut 1 2 13 6 11 42 496 Right Caliper CW 1 12 11 100 Linkage Yoke 2 HCP 516 100 Clevis Pin 5 16 x 1 2 HP 18 100 Cotter Pin 1 8 x 1 2 13 HB 516 18 175 Bolt 5 16 18 x 13 4 1 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 1 14 HB 516 18 250 Bolt 5 16 18 x 21 2 1 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 1 15 60 106 Brake Lever 1 16 42 804 Brake Rod 1 ...

Page 38: ...36 Parts RAKELIFTDRAWING ...

Page 39: ... 1 8 x 1 1 8 42 015 Attachment Mount 2 9 43 150 Hydraulic Cylinder 1 10 18 168 90 Elbow 2 11 34 220 Pivot Bracket RH 1 12 43 138 Lift Linkage 1 13 HCP 34 200 Clevis Pin 3 4 x 2 1 14 HB 38 24 100 Bolt 3 8 24 x1 2 15 HSSHB 12 13 200 Button Socket Head Cap Screw 2 HN 12 13 Nut 1 2 13 2 HNCL 12 13 Center Lock Nut 1 2 13 2 16 43 137 Lift Bar 1 15 019 Rubber Grip 2 17 43 141 Lift Arm 1 18 HCP 12 450 Cle...

Page 40: ...38 Parts 13 729 2 BANKHYDRAULICVALVEDRAWING ...

Page 41: ...78 415 06 AType Spool HDS11 2 7 78 415 11 Positioner 2 8 78 415 08 Plug 2 9 78 415 09 Lever Group HDS11 2 10 78 415 10 Metric Socket Screw M5 x 8 x 45 4 11 78 415 12 Check ValveAssembly HDM12 1 12 78 415 13 3 4 16 SAE 8 Screw Plug 3 13 18 169 Adapter 1 4 3 8 SAE 4 14 18 168 Elbow 3 8 Straight Thread 1 15 42 778 Bent Handle 2 16 8 552 01 Tapered Knob 2 17 18 214 Elbow 45 1 18 18 188 Elbow 45 1 13 7...

Page 42: ...40 Parts 43 116FRONTWHEELMOTORDRAWING ...

Page 43: ...eal 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 43 116 02 Bolt 7 13 Commulator Seal matches with 10 1 14 43 116 03 Rotor Set matched set 1 15 13 032 35 Plate Wear 1 16 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 17 13 032 37 Thrust Washer 2 18 Backup Washer 1 19 Backup Washer 1 20 13 032 38 Outer Bearing 1...

Page 44: ...42 Parts 43 117REARWHEELMOTORDRAWING ...

Page 45: ...al 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 76 321 01 Bolt 7 13 Commulator Seal matches with 10 1 14 76 321 03 Rotor Set matched set 1 15 13 032 35 Plate Wear 1 16 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 17 13 032 37 Thrust Washer 2 18 Backup Washer 1 19 Backup Washer 1 20 13 032 38 Outer Bearing 1 ...

Page 46: ...44 Parts 42 797 VARIABLEPUMPDRAWING ...

Page 47: ... 105 Retaining ring 2 28 14 216 Spring coiled pin 4 30 14 220 Trunnion shaft 1 33 14 226 O ring 1 34 14 130 Back up ring 1 35 13 110 05 Pipe plug 2 36 O ring 2 38 13 110 01 Bypass valve 1 39 10 117 03 Plug 2 42 O ring 2 43 34 109 01 Valve plate 1 44 42 003 08 Gerotor assembly 1 46 14 107 Gasket 1 47 14 215 Pin 1 49 34 109 02 Charge relief cone 1 50 42 003 07 Needle bearing 1 53 42 159 05 Plug 1 53...

Page 48: ...Seat 25 286 Decal Pinch Point 1 Bottom Seat Panel 25 298 Decal Warning Hot 3 Seat Panel Both Sides of Radiator 25 337 Decal Speed Boss 1 Hang from Steering 25 373 Decal Smithco Star 1 Steering Column 25 349 Decal Foot Pedal 1 Right Side Nose Cone 25 352 Decal By Pass Valve 1 Hang Tag 25 384 Decal Tire Pressure 8psi 3 Wheels 25 372 Decal Smithco 1 Rear Seat Panel 27 077 Decal Smithco Round 1 Steeri...

Page 49: ...75 43 081 06 Pusher Fan Briggs and Stratton 835098 SEALKITS 42 797 Variable Pump 14 098 Seal Kit 43 117 Wheel Motor Rear 14 080 Seal Kit 43 116 Wheel Motor Front 14 080 Seal Kit 13 729 2 Bank Valve 78 415 03 Seal Kit 10 554 Hydraulic Cylinder Attachment Lift Cylinder 14 529 Seal Kit 43 150 Hydraulic Cylinder for Rake Lift 43 150 01 Seal Kit 15 839 Hydraulic Cylinder for Sand Plow Lift 14 531 Seal ...

Page 50: ...f you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Poplar PO Box 487 Cameron Wisconsin 54822 Telephone 1 800 891 9435 E Mail ProductSupport smithco com Maintenance Parts Parts scheduled for replacement as required maintenance Maintenance Parts are warra...

Page 51: ...nty gives you specific legal rights and you may also have other rights which vary from state to state THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION OF THE LIMITED WARRANTIES CONTAINED HEREIN Some states may not allow limitations on how long an implied warranty lasts so the above limit...