Smithco 31-000-C, Parts & Service Operators

Page 1: ...Operators TCV 5000 Turf Care Vehicle Model 31 000 C SN DT310032 June 2014 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Page 2: ...12 Storage 13 Diagrams 14 17 Wiring Diagram 14 15 Hydraulic Diagram 16 17 Parts 18 47 Body and Frame 18 19 Nose Cone 20 21 Front Axle 22 23 Oil and Fuel Tank 24 25 Seat Panel 26 27 Engine and Pumps 28...

Page 3: ...o Smithco machines have a Serial Number and Model Number Both numbers are needed when ordering parts Refer to engine manual for placement of engine serial number For product and accessory information...

Page 4: ...ys remove the ignition key 11 Disengage all drives and set park brake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin a...

Page 5: ...less than 15 ppm or 0 0015 wt Cooling System Liquid Cooled Lubrication System Full Pressure Alternator 40Amp WHEELS TIRE Front Two 20 x 11 00 x 10 Turf 20 psi 1 4 bar Rear Two 29 x 14 00 x 15 Multi T...

Page 6: ...th Emission control now in effect diesel fuel specification type and sulfur content ppm used must be in compliant with all applicable emission regulations for the area in which the engine is operated...

Page 7: ...hing on the bottom H Speedometer The Speedometer indicates ground speed of the vehicle in miles per hour and kilometers per hour I Cup Holder Holds 2 x large cups J Hand Throttle The hand throttle is...

Page 8: ...r missing nuts bolts screws etc and tighten or replace as needed 5 Inspect hydraulic lines for damage or leaks Never use hands to inspect for leaks 6 Check the hydraulic fluid level The hydraulic flui...

Page 9: ...ging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when e...

Page 10: ...r on this engine is a dry type never apply oil to it 1 Open evacuator valve see engine manual once a week to remove large particles of dust and dirt 2 Wipe the inside of the air cleaner with a cloth i...

Page 11: ...l and for leaks 5 Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold ho...

Page 12: ...t is necessary to move the dump truck without the engine running there are 2 things that need to be done First the bypass valve built into hydrostatic pump must be open by turning it 1 4 turn to open...

Page 13: ...rface of engine 6 Seal all openings in engine and accessories with non hygroscopic material Mask off all areas to be used for electrical contact 7 Tape all openings and make sure all surfaces are dry...

Page 14: ...maintenance should be more frequent Duplicate this page for routine use Mon Tues Wed Thurs Fri Sat Sun Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil l...

Page 15: ...ge Check radiator hoses and clamp bands Change engine oil 1 Check idle speed Replace oil filter cartridge 1 Change hydraulic oil filter 1 Check air intake line 1 Torque the wheel lug nuts 64 74 ft lb...

Page 16: ...14 Diagrams WIRINGDIAGRAM Color Code Chart Bl Blue Br Brown Y Yellow G Green O Orange R Red B Black P Purple W White Use dielectric grease on all electrical connections...

Page 17: ...15 725 Mount Panel End 1 15 727 Switch Actuator 1 15 782 Rocker Switch Unlit 1 9 48 147 Ground Battery Cable 1 10 33 216 Battery 1 11 76 326 Positive Battery Cable 1 12 30 104 Manual Hand Brake 1 13 1...

Page 18: ...16 Diagrams HYDRAULICDIAGRAM Letter Code Chart C Center I Inside O Outside T Top B Bottom...

Page 19: ...Hydraulic Hose 1 14 30 085 Hydraulic Hose 1 15 30 090 Hydraulic Hose 2 16 30 087 Hydraulic Hose 2 17 30 099 Wheel Drive 2 18 30 100 Hydraulic Release Brakes 2 19 30 101 Eaton Wheel Motors 2 20 30 089...

Page 20: ...18 Diagrams...

Page 21: ...2 Seat Switch 1 7 76 198 03 Seat Belt 2 8 13 718 15 Steering Wheel 1 13 726 Center Cap 1 9 31 044 Nose Cone Fiberglass 1 10 32 014 Head Light 2 11 31 060 Main Frame 1 12 43 124 Turf Tread Tire and Whe...

Page 22: ...20 Parts NOSECONEDRAWING...

Page 23: ...andle 1 19 HSTP 516 18 100 Phillips Machine Screw 5 16 18 x 1 2 HNFL 516 18 Flange Whiz Lock Nut 5 16 18 2 20 31 044 Nose Cone fiberglass 1 21 31 062 Hose Guard 1 22 HSTP 516 18 150 Phillips Machine S...

Page 24: ...22 Parts FRONTAXLEDRAWING...

Page 25: ...4 1 HP 18 100 Cotter Pin 1 8 x 1 1 12 15 839 Hydraulic Cylinder 1 14 531 Seal Kit 1 18 171 3 8 Seal Loc Adapter 2 13 18 154 Rod End 3 HG 14 28 90 Grease Fitting 1 4 28 x 90 3 14 HB 58 11 250 Bolt 5 8...

Page 26: ...24 Parts OILANDFUELTANKDRAWING...

Page 27: ...07 5 8 45 Hose Barb Fitting 1 14 18 399 Tee 1 15 18 400 Pipe Nipple 1 16 18 250 Barb Fitting 1 17 18 396 Reducer 2 18 72 146 Oil Filter Assembly 1 60 334 Replacement Filter 1 19 30 063 Oil Tank Hold d...

Page 28: ...26 Parts SEATPANELDRAWING...

Page 29: ...Nut 3 8 16 8 8 30 032 Roll Bar Brace 2 9 14 270 Seat 2 10 50 081 Rubber Bumper 8 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 8 11 78 417 Valve Handle 1 31 043 Single Bank Valve 1 12 34 160 Throttle Cable...

Page 30: ...28 Parts ENGINEANDPUMPS DRAWING...

Page 31: ...Pump 1 76 197 08 Seal Kit 1 18 30 029 CenteringArm Mount 1 19 30 082 IdlerArm 1 HMB 12 14 Machine Bushing 1 2 14GA 3 HP 18 075 Cotter Pin 1 8 x 3 4 1 20 18 404 Adapter 1 21 18 405 RunTee 1 22 14 266...

Page 32: ...30 Parts COOLERANDEXHAUSTDRAWING...

Page 33: ...nsfer Heat Exchanger 1 13 18 107 Pipe Thread Reducer 1 14 18 402 3 4 x 90 Hose Barb 1 15 Radiator 1 16 18 408 Tube End Reducer 1 17 18 397 90 Hose Barb 1 18 30 042 Kubota 33 5 HP Diesel Engine 1 19 Ha...

Page 34: ...32 Parts 31 015GONDOLADUMPBOXDRAWING...

Page 35: ...16 300 Bolt 3 8 16 x 3 4 HNTL 38 16 Lock Nut 3 8 16 4 5 31 060 Main Frame 1 6 72 040 Hydraulic Cylinder 1 72 040 01 Seal Kit 1 23 184 Fitting 2 7 72 040 02 Clip and Pin comes with cylinder 2 8 31 014...

Page 36: ...34 Parts 31 028CARGOTAILGATEBOXDRAWING...

Page 37: ...3 4 HNTL 38 16 Lock Nut 3 8 16 4 5 31 060 Main Frame 1 6 72 040 Hydraulic Cylinder 1 72 040 01 Seal Kit 1 23 184 Fitting 2 7 72 040 02 Clip and Pin comes with cylinder 2 8 31 031 Dump Guard Hinge 3 9...

Page 38: ...36 Parts 31 043SINGLE BANKHYDRAULICVALVEDRAWING...

Page 39: ...nged Washer HDM10 3 6 13 731 03 Spool 1 7 78 415 11 Positioner 1 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 x 45 2 11 13 731 04 1 4 Ball 1 12 13 731 05...

Page 40: ...38 Parts 15 301ORBITROLDRAWING...

Page 41: ...16 15 301 05 Spacer 1 17 15 301 04 Gerotor 1 18 O Ring 1 19 Seal 1 20 15 301 03 End Cap 1 21 15 301 02 Cap Screw 7 15 301 01 Seal Kit 15 301ORBITROLSPECIFICATIONS Maximum System Pressure 1015 psi 70 b...

Page 42: ...40 Parts 76 197EATONGEARPUMPDRAWING...

Page 43: ...76 197 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaft c...

Page 44: ...42 Parts 30 102 EATON PUMP DRAWING...

Page 45: ...1 O Ring 1 19 Retaining Ring 1 20 33 058 41 Dump Valve Actuator 1 21 Quad Ring 1 22 33 058 34 Key 1 23 Seal Sub Assembly 2 24 33 058 32 Plug S A 2 O Ring 2 25 33 058 19 Plug Sub Assembly 1 O Ring 1 26...

Page 46: ...44 Parts 30 102 EATON PUMP DRAWING...

Page 47: ...1 49 Retaining Ring 2 50 33 058 10 Thrust Race 2 51 33 058 11 Thrust Bearing 1 52 33 058 31 Washer 1 53 33 058 52 Shaft Seal 1 54 Retaining Ring 1 55 33 058 28 Drive Shaft 1 56 33 058 17 Housing Asse...

Page 48: ...46 Parts 30 101 EATON MOTOR DRAWING...

Page 49: ...7 Shaft Face Seal 1 8 30 101 03 Wear Plate 1 9 30 101 04 Main Drive 1 10 30 101 05 Geroler 1 11 30 101 06 Valve Plate 1 12 14 207 Valve Drive 1 13 14 208 Valve 1 14 30 101 07 Balance Ring 1 15 14 210...

Page 50: ...t 25 321 Decal Refuel w Diesel Front Right Tank 25 356 Decal Tire Pressure 20psi Front Tires 25 371 Decal Diesel Sides of Engine Cover 25 376 Decal 98 dBA Panel Behind Seat 25 380 Decal Tire Pressure...

Page 51: ...NOTES...

Page 52: ...15 301 Power Steering Orbital Motor 15 301 01 Seal Kit 15 839 Steering Cylinder 14 531 Seal Kit 30 101 Wheel Motors 30 101 11 Seal Kit 30 102 Hydrostatic Pump 33 058 01 Seal Kit 76 197 Gear Pump 76 1...

Page 53: ...you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 W Pop...

Page 54: ...ty gives you specific legal rights and you may also have other rights which vary from state to state THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE ALL IMPLIED WARRANTIES OF ME...