Smithco 48-000-C, Parts & Service

Page 1: ...Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service MArch 2006 SweepStar 48 48 000 C SN GH5060 ...

Page 2: ...t 16 17 Steering 18 19 Front Fork 20 21 Linkage High Lift 22 23 Console High Lift 24 25 Fuel and Oil Tank High Lift 26 27 Hydraulic Lift Cylinder 28 29 Reel Lift Cylinder 30 31 Tailgate Cylinder 30 31 Engine and Exhaust High Lift 32 35 Electric Clutch Driven Belt Drive and Muffler 36 37 Finger Reel High Lift 38 39 Rear Axle High Lift 40 41 Hopper and Tailgate High Lift 42 43 76 322 15 Series Sunds...

Page 3: ...structions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All machines have a Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Sweep Star 48 is located on the right main ...

Page 4: ...nism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position 13 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 14 This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear ...

Page 5: ...rib Rear Two 24 x 12 00 x 12 NHS 20 psi max Castor 9 x 3 50 4 BRAKES Dynamic Through Hydrostat PARKBRAKE Hand Operated Lever Discs on RearAxle SPEED Forward Speed 0 to10 mph 0 16kph Reverse Speed 0 to 4 mph 0 6 kph BATTERY 12 Volt Automotive IBS type 45 50 Cold Cranking Amps 48 minimum Ground Terminal Polarity Negative Maximum Length 9 23cm Maximum Width 5 38 14cm Maximum Height 9 23cm FLUIDCAPACI...

Page 6: ...W 40 API Service SG motor oil 2 For proper warranty change oil every 500 hours or annually which ever is first and change the filter after the first 20 hours then at 100 hours then every 250 hours thereafter 3 The oil level should be 2 to 21 2 5 6 4 cm from top of fill neck when fluid is cold Do not overfill 4 After changing oil and or filter run the machine for a few minutes Check oil level and f...

Page 7: ...ower machine to ground and remove blocks and jack FRONT WHEEL 1 Set park brake Turn machine off and remove key 2 Block one of the other wheels 3 Remove cotter pins from each end of the axle 4 Remove axle nuts machine bushings and axle locks 5 Jack up front of machine being careful not to damage underside of machine 6 Wheel and axle will come out of slots in the u bracket pull wheel forward 7 Place...

Page 8: ...o prevent sparks To jump start negative grounded battery 1 Shield eyes 2 Connect ends of one cable to positive terminals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started ...

Page 9: ...t 20 100 and every 250 thereafter The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty cover age In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent Daily As Required 100 Hours 200 Hours 250 Hours 300 H...

Page 10: ...hereafter The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty cover age In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent Daily As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours Every 500...

Page 11: ...nter and wheel creep stops 4 Tighten all fasteners and test by using foot pedal linkage to see that the creep is removed 5 The reverse speed is controlled by bolt F Turn clockwise to reduce reverse speed and counter clockwise to increase speed 6 Turn the engine off and lower the machine RUBBER FINGERS AND NYLON BRUSHES In normal use rubber fingers and nylon brushes wear out and require replacement...

Page 12: ...rush reel Keep both castor wheels at the same height These clearances change as the brush and finger reels wear No Spacer Top Hole Ground Clearance Brush Reel 7 8 Finger Reel 1 2 1 2 Spacer Top Hole Ground Clearance Brush Reel 3 4 Finger Reel 11 8 1 Spacer Top Hole Ground Clearance Brush Reel 5 8 Finger Reel 11 4 1 Spacer 1 2 Spacer Top Hole Ground Clearance Brush Reel 11 8 Finger Reel 17 16 1 Spa...

Page 13: ...11 NOTES ...

Page 14: ...12 Diagrams Color Code Chart Bl Blue Br Brown Y Yellow Grn Green O Orange R Red B Black P Purple WIRINGDIAGRAM ...

Page 15: ...1 76 310 Key Switch 1 8 50 359 Warning Indicator Light 1 9 Oil Sender Part of Engine 10 Ignition Module Part of Engine 11 Fuel Shut Off Solenoid Part of Engine 12 Rectifier Part of Engine 13 Starter Part of Engine 14 22 073 Battery 1 48 166 Battery Hold down 1 15 48 147 Black Battery Cable 1 16 48 157 Red Battery Cable 1 8892 21 Hose Wrap 1 4 x 40 1 17 Wire With Fuse Part of Engine FuseAGC 30 18 7...

Page 16: ...lacement Variable to 913 in3 R 15 cc3 R 14 23 GPM 53 85LPM at 3600 RPM Max Operating Speed 3600 RPM Rated Pressure 3000 PSI 206 8 Bar Max Pressure 4500 PSI 310 Bar Max Inlet Vacuum 5 in Hg 17 Bar Max Inlet Temperature 220 F 104 C MaxAllowable Case Pressure 25 PSI 1 72 Bar 76 323 Gear Pump Displacement 366 in3 R 6 cm3 R 5 7GPM 21 6 lPM ...

Page 17: ... Clamp 2 8895 8 Hose Wrap 8 1 13 8832 19 Hose 3 4 ID x 19 1 18 040 Hose Clamp 2 8895 22 Hose Wrap 22 1 14 48 083 Oil Filter 1 48 083 01 Filter Element replacement only 1 15 48 135 Oil Tank 1 16 48 062 Hydraulic Hose 1 8895 67 Hose Wrap 67 1 17 34 105 Oil Cooler 1 18 48 021 Hydraulic Hose 1 8895 92 Hose Wrap 92 1 19 48 018 Hydraulic Hose 1 8895 73 Hose Wrap 73 1 20 76 115 Hydraulic Hose 2 8895 74 H...

Page 18: ...16 Diagrams BODYANDFRAMEDRAWING HIGH LIFT ...

Page 19: ...thco Logo 1 42 098 Plastic Spacer 4 13 48 008 Right Tower 1 14 48 044 Arm Pivot Tube 1 15 48 007 Hopper 1 16 48 004 Hopper Screen Cover 1 17 48 022 Hopper Screen 1 18 48 005 Tailgate 1 48 023 Tailgate Screen 1 19 48 053 Tailgate Hinge 2 20 48 061 Hopper Dump Arm 2 21 10 114 Tire and Wheel 2 10 114 01 Tire 24 x 12 00 x 12 2 10 114 02 Wheel 2 22 76 242 Lift Cylinder 2 23 48 009 Left Tower 1 24 48 02...

Page 20: ...18 Parts ROLLOVERPROTECTIONDRAWING ...

Page 21: ... 4 HNTL 38 16 Lock Nut 3 8 16 4 5 48 208 Roll Bar 1 6 48 207 Left Hand Mount 1 25 286 Decal Pinch Point 3 7 48 209 Right Support Bar 1 8 HB 12 13 125 Bolt 1 2 13 x 11 4 4 HNTL 12 13 Lock Nut 1 2 13 4 9 48 206 Right Hand Mount 1 10 11 76 198 03 Seat Belt 1 12 48 204 Seat Belt Bracket 1 13 HBCL 38 16 100 Carriage Bolt 3 8 16 x 1 2 HNTL 38 16 Lock Nut 3 8 16 2 HW 38 Flat Washer 3 8 2 14 HB 38 16 250 ...

Page 22: ...20 Parts STEERINGDRAWING ...

Page 23: ...1 Rubber Cap 1 10 HNAT 114 12 Thick Axle Nut 11 4 12 1 11 HP 18 200 Cotter Pin 1 8 x 2 1 12 11 040 Spacer 3 4 2 13 11 039 Seal 2 14 11 038 Bearing Cup and Cone 2 15 76 156 Idler Sprocket 1 16 HB 38 16 175 Bolt 3 8 16 x 13 4 1 HW 38 Washer 3 8 1 HWL 38 Lockwasher 3 8 1 HN 38 16 Nut 3 8 16 1 17 HMB 58 14 Machine Bushing 5 8 14 as Req d 18 76 153 Sprocket 1 HWK 316 063 Woodruff Key 3 16 5 8 1 19 HNA ...

Page 24: ...22 Parts FRONTFORKDRAWING ...

Page 25: ... 16 1 12 HNCL 38 16 Lock Nut 3 8 16 2 13 76 155 Front Fork 1 14 27 022 02 Bolt Stud 1 2 20 x 11 2 5 HNL 12 20 Lug Nut 1 2 20 5 15 11 039 Grease Seal 11 8 ID 2 16 11 040 Spacer 11 8 OD x 3 4 ID x 17 32 2 17 HB 58 18 350 Bolt 5 8 18 x 31 2 2 18 HNJ 34 16 Jam Nut 3 4 16 2 19 HNA 34 16 Axle Nut 3 4 16 2 20 60 511 Axle Lock 2 21 60 510 U Bracket 1 22 60 407 FrontAxle 1 23 11 038 Bearing Cup and Cone 3 ...

Page 26: ...24 Parts LINKAGEDRAWING HIGH LIFT ...

Page 27: ...rip part of 13 624 1 HB 38 16 100 Bolt 3 8 16 x 1 2 HNTL 38 16 Lock Nut 3 8 16 2 13 48 034 Centering Arm Mount Bracket 1 HB 38 16 100 Bolt 3 8 16 x 1 2 HW 38 Washer 3 8 2 HNTL 38 16 Lock Nut 3 8 16 2 HP 18 075 Cotter Pin 1 8 x 3 4 1 14 48 198 Foot Pedal Rod 1 HN 38 24 Nut 3 8 24 2 15 HMB 12 14 Machine Bushing 1 2 14GA 3 16 21 173 Ball Joints 4 17 76 282 Foot Pedal Rod 1 HN 38 24 Nut 3 8 24 2 18 HN...

Page 28: ...26 Parts CONSOLEDRAWING HIGH LIFT ...

Page 29: ...l 1 HSA 8 075 Tapping Screw 8 x 3 4 4 8 76 309 Valve Handle with Linkage Kit 1 76 023 Hydraulic Valve 3 bank 1 9 76 224 Park Brake Handle Mount 1 10 60 106 Brake Lever 1 11 HB 516 18 250 Bolt 5 16 18 x 21 2 2 HW 516 Washer 5 16 6 HN 516 18 Nut 5 16 18 2 12 11 100 Linkage Yoke 5 16 1 13 HP 18 100 Cotter Pin 1 8 x 1 1 HCP 516 100 Clevis Pin 5 16 x 1 1 14 60 347 Brake Cable with nuts 1 60 536 Bellows...

Page 30: ...28 Parts FUELANDOILTANKDRAWING HIGH LIFT 60 213 Strainer ...

Page 31: ... 18 236 Black Nipple 1 13 HB 14 20 075 Bolt 1 4 20 x 3 4 8 HW 14 Washer 1 4 8 HWL 14 Lock Washer 1 4 8 14 8810 19 5 8 Hose 1 18 077 Clamp 2 15 48 083 Oil Filter 1 48 083 01 Filter Replacement 1 16 18 260 Reducer Bushing 1 17 8810 7 5 8 Hose 1 18 077 Clamp 2 18 18 008 Pipe Thread Reducer 1 19 18 093 Street Tee 1 20 18 140 Elbow 1 21 18 249 Barb Fitting 1 22 48 163 Filter Bracket 1 23 HB 516 18 100 ...

Page 32: ...30 Parts HYDRAULICLIFTCYLINDERDRAWING INCLINOMETERDRAWING ...

Page 33: ... 23 167 Elbow 2 3 76 242 02 Clevis pin with Clip 2 INCLINOMETERPARTSLIST REF PART DESCRIPTION QUANTITY 1 HSM 10 32 075 Machine Screw 10 32 x 3 4 2 HNFL 10 32 Flange Whiz Lock Nut 10 32 2 2 76 373 Inclinometer Bracket 1 3 HSM 10 32 100 Machine Screw 10 32 x 1 2 HNFL 10 32 Flange Whiz Lock Nut 10 32 2 4 76 372 Inclinometer 1 ...

Page 34: ...32 Parts REELLIFTCYLINDERDRAWING TAILGATECYLINDERDRAWING ...

Page 35: ...eal Kit 1 TAILGATE CYLINDER PARTS LIST REF PART DESCRIPTION QUANTITY 1 HHP 18 Bridge Pin 1 8 1 2 18 168 Elbow 2 3 75 714 Hydraulic Cylinder 1 14 268 Seal Kit 1 4 HNJ 58 18 Jam Nut 5 8 18 1 5 HNCL 58 11 Center Lock Nut 5 8 11 1 6 18 154 Rod End 1 HG 14 28 180 Grease Fitting 1 4 28 x 180 1 7 HMB 58 14 Machine Bushing 5 8 14GA 3 8 HB 58 11 200 Bolt 5 8 11 x 2 1 9 HCP 58 175 Clevis Pin 5 8 x 13 4 1 ...

Page 36: ...34 Parts ENGINEANDEXHAUSTDRAWING HIGH LIFT ...

Page 37: ...ne Guard 1 HSTP 14 20 075 Phillips Truss Head Machine Screw 1 4 20 x 3 4 3 HW 14 Washer 1 4 3 HWL 14 Lock Washer 1 4 3 HN 14 20 Nut 1 4 20 3 11 48 171 Spacer 2 12 HB 516 18 350 Bolt 5 16 18 x 31 2 2 HW 516 Washer 5 16 2 HWL 516 Lockwasher 5 16 2 13 48 112 Belt Guard 1 48 080 Belt Guard Screen 1 48 047 Sdie Blet Guard Tab 1 14 48 168 Guard Extension 1 78 274 Cage Nuts 3 15 HSTP 14 20 075 Phillips T...

Page 38: ...36 Parts ENGINEANDEXHAUSTDRAWING HIGH LIFT ...

Page 39: ...HB 516 18 100 Bolt 5 16 18 x 1 1 HNTL 516 18 Lock Nut 5 16 18 1 24 48 192 Engine Mount 2 25 23 127 Elbow 2 26 48 196 Shift Arm 1 8946 1 Plastic Wear Strip 1 HRS 316 050 Rivet 3 16 x 11 2 1 HRP 14 100 Roll Pin 1 4 x 1 1 27 76 323 Gear Pump replacement only no repair 1 28 23 130 Elbow 1 29 18 133 Barb Fitting 1 ...

Page 40: ...38 Parts ELECTRICCLUTCHDRIVENBELTDRIVE MUFFLERDRAWING ...

Page 41: ...8 16 200 Bolt 3 8 16 x 2 1 HWL 38 Lock Washer 3 8 1 12 76 340 Clutch Strap 1 13 HB 516 18 100 Bolt 5 16 18 x 1 3 HW 516 Washer 5 16 3 HNTL 516 18 Lock Nut 5 16 18 3 14 48 169 Front Cooler Bracket 1 15 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 8 16 2 16 76 338 Clutch Mount 1 17 42 172 Front Drive Shaft 1 18 48 009 Left Tower 1 19 HB 38 16 100 Bolt 3 8 16 x 1 2 HW 38 Washer 3 8 2 HNTL 38 ...

Page 42: ...40 Parts FINGER BRUSHREELDRAWING HIGH LIFT ...

Page 43: ...ht Side Plate 1 16 18 221 Flange Bushing part of 48 030 4 17 75 506 Sweeper Finger 96 18 75 834 Spacer right 1 19 48 010 Finger Reel 1 20 48 086 Brush 4 21 HB 516 18 125 Bolt 5 16 18 x 11 4 24 HNTL 516 18 Lock Nut 5 16 18 24 22 48 105 Clamp 4 23 75 686 Spacer left 1 24 HN 38 16 Nut 3 8 16 4 HWL 38 Lock Washer 3 8 4 HW 38 Washer 3 8 8 25 75 800 Left Side Plate 1 26 76 102 Pulley with Hub 1 76 102 0...

Page 44: ...42 Parts REARAXLEDRAWING HIGH LIFT ...

Page 45: ...Lock Nut 5 8 11 3 19 HB 38 16 350 Bolt 3 8 16 x 31 2 6 HW 38 Washer 3 8 6 HNTL 38 16 Lock Nut 3 8 16 3 20 48 042 Linkage Strap short 2 21 48 055 Brake Relay 1 22 HCP 516 100 Clevis Pin 5 16 x 1 2 HP 18 075 Cotter Pin 1 8 x 3 4 2 23 Carrier Side Pad 1 24 Carrier Side Pad Support 1 25 Cam Side Pad support 1 26 Cam Side Pad 1 27 76 241 Right Caliper 1 28 76 239 Brake Disc 2 29 HWK 516 100 Woodruff Ke...

Page 46: ...44 Parts 48 120 Dust and Filtration Pack for High Lift 48 064 Hopper Filter 24 x 44 48 065 Tailgate Filter 17 x 50 HOPPERANDTAILGATEDRAWING HIGH LIFT ...

Page 47: ... 76 242 Hydraulic Cylinder 2 76 242 02 Clevis Pin with Clip 4 17 48 007 Hopper 1 18 HNAT 114 12 Thick Axle Nut 11 4 12 2 19 HB 58 11 300 Bolt 5 8 11 x 3 1 HNTL 58 11 Lock Nut 5 8 11 1 20 48 041 Linkage Strap 1 21 HB 58 11 200 Bolt 5 8 11 x 2 2 HMB 58 14 Machine Bushing 5 8 x 14GA 2 HNOT 58 11 Oval Top Lock Nut 5 8 11 1 22 75 714 Hydraulic Cylinder 1 18 154 Rod End 1 HNJ 58 18 Jam Nut 5 8 18 1 23 H...

Page 48: ...46 Parts NOTE 8 is Gage Port 76 32215SERIESSUNDSTRANDPUMPDRAWING HIGH LIFT ...

Page 49: ...g 1 21 B 14 054 Lip Seal 1 22B 13 110 13 Charge Pump Housing 1 24B 42 003 08 Gerotor Assembly 1 25 B O Ring 1 29 O Ring 2 30 13 110 10 Plug 1 31 14 220 Truncated Shaft long 2 holes 1 32 42 003 09 Retaining Ring 1 33 42 003 10 Ball Bearing 1 34 14 132 Retaining Ring 1 35 14 221 Variable Swash Plate 1 36 14 216 Spring Pin 4 37 14 114 Thrust Plate 1 38 14 215 Pin 1 39 14 217 Roller Bearing 1 40 14 10...

Page 50: ...48 Parts 48 137REARWHEELMOTOR 10 3C I DRAWING ...

Page 51: ...Bearing 1 7 48 137 01 Drive Link 1 8 Ring Seal 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 48 137 02 Bolt 7 13 Commulator Seal matches with 10 1 14 48 137 03 Rotor Set matched set 1 15 13 032 35 Plate Wear 1 16 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 17 13 032 37 Thrust Washer 2 18 Backup Washer 1 19 B...

Page 52: ...50 Parts 76 023 3 BANKHYDRAULICVALVE DRAWING ...

Page 53: ...6 309 Valve Handle sold as a set of 3 1 10 76 023 07 Body and Spool matching set 3 11 In body O Ring 3 13 O Ring 15 14 76 023 08 Inlet Kit load check and relief 2000 psi 1 15 Inlet with Load Check 1 16 18 169 Adapter 4 17 Mylar Shim 9 18 O Ring 3 19 Spring type 10 spool 3 20 76 023 01 Spring Cap 3 21 76 023 02 Spring Shaft 3 22 76 023 09 Spring Guide 6 23 76 023 10 Outlet Open Center 1 24 18 188 E...

Page 54: ...52 NOTES ...

Page 55: ... Valve Hang Tag 25 356 Tire Pressure 20 psi All Wheels 25 361 Decal Technical Assistance Main Frame 25 362 Decal Danger Fire Hopper Front 27 093 Hydraulic Oil Console Back 34 147 Smithco Star Hopper Sides 48 145 Sweep Star 48 H Hopper Sides 48 130 Beater Disengage Dash board 48 138 Reel HeightAdj Baffle 25 359 Smithco Tailgate 75 651 Hopper Lift Safety Bar Lift Bars on Hopper Sides 76 199 Console ...

Page 56: ...umber stamped on them Look at the rod end it will have either a retain ing ring or a spanner nut Cylinders with a Spanner Nut 75 714 Hydraulic Cylinder Use 14 268 Seal Kit 75 634 Hydraulic Cylinder Use 14 268 Seal Kit Cylinders with a Retaining Ring 75 714 Hydraulic Cylinder Use 14 254 Seal Kit 75 634 Hydraulic Cylinder Use 14 254 Seal Kit FLUIDS Engine Oil Kohler SJ or Higher 10W 30 Hydraulic Flu...

Page 57: ... covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respec tive manufacturer a Engine and engine parts including starters generators alternators and filters b Transaxle differentials gear boxes and mechanical p...

Page 58: ......