Smithco Spray Star 3180, Parts & Service

Page 1: ...Spray Star 3180 Model 30 000 B SN 300G122 September 2012 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service...

Page 2: ...ven 203 54 55 Plumbing 3185 3186 Envizio Pro II SharpShooter 56 57 Plumbing 3187 3188 Raven 440 SharpShooter 58 61 Controls 3182 System Raven 440 62 63 Controls 3184 System Raven 203 64 65 Controls 31...

Page 3: ...enance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are f...

Page 4: ...d set park brake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your...

Page 5: ...x 10 Turf 20 psi 1 4 bar Rear Two 29 x 14 00 x 15 Multi Trac 30 psi 2 0 bar SPEED Infinitely Variable 0 10 m p h 0 18 kph BATTERY Automotive type 24F 12 volt BCI Group Size 24 Cold Cranking Amps 900 m...

Page 6: ...element every year or every 6 months 7 IMPORTANT Make sure wing bolt for the element is tight enough If it is loose dust and dirt may be sucked in wearing down the cylinder liner and piston ring resu...

Page 7: ...machine for a few minutes Check oil level and for leaks 5 Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of con taminants Check and service more frequ...

Page 8: ...ld be used when connecting a booster battery Use proper polarity in order to prevent sparks TO JUMP START NEGATIVE GROUNDED BATTERY 1 Shield eyes 2 Connect ends of one cable to positive termi nals of...

Page 9: ...on off the booms For the 440 System the Master Switch on the computer must be off for the master boom control switch to work GROUND SPEED CONTROL FOOT SWITCH The ground speed control does not work th...

Page 10: ...ibed by the manufacturer Read the engine manual before maintenance The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must...

Page 11: ...9 Service END USER SERVICE CHART Duplicate this page for routine use...

Page 12: ...oil or equivalent 3 Lubricate all grease points 4 Check coolant protection and level 5 Clean exterior surface of engine 6 Seal all openings in engine and accessories with non hygroscopic material Mas...

Page 13: ...11 Service NOTES E...

Page 14: ...ch Actuator 1 15 782 Rocker Switch Unlit 1 9 15 729 Mount Panel Middle 1 15 726 Switch Body Light 1 15 732 Actuator Green 1 10 15 729 Mount Panel Middle 1 15 726 Switch Body Light 1 15 731 Actuator Am...

Page 15: ...07 Wire Harness Battery ground to Fuse 1 20 33 084 Magnetic Coil 1 21 48 147 Ground Battery Cable 1 22 33 216 Battery 1 23 30 106 Wire Harness Battery to Fuse 1 24 76 326 Battery Cable 1 25 30 104 Man...

Page 16: ...14 Diagrams HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections Letter Code Chart C Center I Inside O Outside T Top B Bottom...

Page 17: ...1 12 18 405 Run Tee 1 13 30 086 Hydraulic Hose 1 14 30 085 Hydraulic Hose 1 15 30 090 Hydraulic Hose 2 16 30 087 Hydraulic Hose 2 17 30 099 Wheel Drive 2 18 30 100 Hydraulic Release Brakes 2 19 30 10...

Page 18: ...16 Diagrams BODY FRAME DRAWING...

Page 19: ...0 32 100 Machine Screw 10 32 100 12 HNFL 10 32 Flange Whiz Lock Nut 10 32 12 10 31 045 Seat fiberglass 1 11 14 270 Seat 2 14 292 Seat Switch 1 12 13 718 15 Steering Wheel 1 13 31 044 Nose Cone fibergl...

Page 20: ...18 Parts NOSE CONE DRAWING...

Page 21: ...27 Actuator No Light 1 15 729 Mount Panel Middle 1 15 728 Switch Body Momentary On Off On 1 14 LEFT BOOM 15 725 Mount Panel End 1 15 727 Actuator No Light 1 15 728 Switch Body Momentary On Off On 1 15...

Page 22: ...20 Parts NOSE CONE DRAWING...

Page 23: ...l 1 29 HB 14 20 075 Bolt 1 4 20 x 3 4 2 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 2 30 31 049 Button Plate 1 31 33 509 Master Control Switch 2 HSTP 14 20 075 Machine Screw 1 4 20 x 3 4 4 32 7 867 SAE 6 A...

Page 24: ...22 Parts LINKAGE DRAWING...

Page 25: ...Pedal Pad Plate 1 HB 38 16 125 Bolt 3 8 16 x 11 4 1 9 76 296 Pedal Mount 2 18 234 Bushing 4 HG 14 28 180 Grease Zerk 2 10 31 050 Reverse Pedal 1 11 21 462 Ball Joints 6 HN 516 24 Nut 5 16 24 6 12 31...

Page 26: ...24 Parts FRONT AXLE DRAWING...

Page 27: ...58 175 Clevis Pin 5 8 x 13 4 1 HP 18 100 Cotter Pin 1 8 x 1 1 12 15 839 Hydraulic Cylinder 1 14 531 Seal Kit 1 18 171 3 8 Seal Loc Adapter 2 13 18 154 Rod End 3 HG 14 28 90 Grease Fitting 1 4 28 x 90...

Page 28: ...26 Parts OIL AND FUEL TANK DRAWING...

Page 29: ...3 4 2 HB 14 20 150 Bolt 1 4 20 x 11 2 2 HNFL 14 20 Flange Lock Nut 1 4 20 4 15 73 049 Fuel Tank 1 73 050 Cap with Gauge 1 16 26 055 Shut Off Valve 1 17 26 054 Bushing Insert 1 18 33 216 Battery 1 19 8...

Page 30: ...28 Parts SEAT PANEL DRAWING...

Page 31: ...8 x 1 2 8 31 065 LH Hood Support 1 9 17 537 U Bolt 4 HW 38 Washer 3 8 8 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 8 10 30 032 Roll Bar Brace 2 11 14 270 Seat 2 12 60 106 Park Brake Handle Kit 1 13 12 00...

Page 32: ...30 Parts ENGINE AND PUMPS DRAWING...

Page 33: ...1 76 197 08 Seal Kit 1 13 18 350 Elbow 3 8 1 14 23 191 Elbow 1 15 30 029 Centering Arm Mount 1 16 30 102 Eaton Closed Loop Pump 1 17 30 082 Idler Arm 1 HMB 12 14 Machine Bushing 1 2 14GA HP 18 075 Co...

Page 34: ...32 Parts ENGINE AND PUMPS DRAWING...

Page 35: ...161 Hose Barb Fitting 2 34 16 825 Hex Bushing 1 35 33 480 Pressure Switch 1 36 16 998 Hypro Spray Pump 1 HB 38 16 150 Bolt 3 8 16 x 11 2 2 HNFL 38 16 Flange Lock Nut 3 8 16 2 37 30 197 V Belt 1 38 HBM...

Page 36: ...34 Parts COOLER AND EXHAUST DRAWING...

Page 37: ...at Exchanger 1 13 18 107 Pipe Thread Reducer 1 14 18 402 3 4 x 90 Hose Barb 1 15 Radiator 1 16 18 408 Tube End Reducer 1 17 18 397 90 Hose Barb 1 18 30 042 Kubota 33 5 HP Diesel Engine 1 19 Hardware 2...

Page 38: ...36 Parts TANK DRAWING...

Page 39: ...8 26 Foam Tape 4 19 30 050 Front Tank Mount 1 8828 16 Foam Tape 1 20 33 480 Pressure Switch 1 21 16 161 Fitting 3 22 16 825 Hex Bushing 1 23 33 494 Male Elbow 2 8954 44 Clear Hose 1 18 116 Hose Clamp...

Page 40: ...38 Parts TURBO QUAD AGITATOR DRAWING...

Page 41: ...ART DESCRIPTION QUANTITY 1 16 036 Agitator Jet Includes one each 1 8 5 53 and 3 16 orifices 4 2 16 173 Reducer 3 4 x 1 2 4 3 16 158 Close Nipple 3 4 x 3 4 2 4 16 157 Female Pipe Thread Tee 3 4 x 3 4 x...

Page 42: ...40 Parts 15 301 ORBITROL DRAWING...

Page 43: ...16 15 301 05 Spacer 1 17 15 301 04 Gerotor 1 18 O Ring 1 19 Seal 1 20 15 301 03 End Cap 1 21 15 301 02 Cap Screw 7 15 301 01 Seal Kit 15 301 ORBITROL SPECIFICATIONS Maximum System Pressure 1015 psi 70...

Page 44: ...42 Parts 16 998 HYPRO PUMP DRAWING...

Page 45: ...icon Carbide 1 8 16 966 06 Slinger Ring 1 9 16 998 06 Mounting Flange 1 11 16 998 07 Bolt 4 12 16 966 10 Ball Bearing 2 13 16 998 08 Key 1 14 16 998 09 Pump Shaft 1 15 16 822 20 Key 1 16 16 966 13 Bea...

Page 46: ...44 Parts 30 102 EATON PUMP DRAWING...

Page 47: ...1 O Ring 1 19 Retaining Ring 1 20 33 058 41 Dump Valve Actuator 1 21 Quad Ring 1 22 33 058 34 Key 1 23 Seal Sub Assembly 2 24 33 058 32 Plug S A 2 O Ring 2 25 33 058 19 Plug Sub Assembly 1 O Ring 1 26...

Page 48: ...46 Parts 30 102 EATON PUMP DRAWING...

Page 49: ...33 058 10 Thrust Race 2 51 33 058 11 Thrust Bearing 1 52 33 058 31 Washer 1 53 33 058 52 Shaft Seal 1 54 Retaining Ring 1 55 33 058 28 Drive Shaft 1 56 33 058 17 Housing Assembly 1 57 33 058 18 Bearin...

Page 50: ...48 Parts 30 101 EATON MOTOR DRAWING...

Page 51: ...7 Shaft Face Seal 1 8 30 101 03 Wear Plate 1 9 30 101 04 Main Drive 1 10 30 101 05 Geroler 1 11 30 101 06 Valve Plate 1 12 14 207 Valve Drive 1 13 14 208 Valve 1 14 30 101 07 Balance Ring 1 15 14 210...

Page 52: ...50 Parts 76 197 EATON GEAR PUMP DRAWING...

Page 53: ...1 2 76 197 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaf...

Page 54: ...52 Accessories 3182 PLUMBING DRAWING RAVEN 440...

Page 55: ...Bolt 3 8 16 x 5 2 HNFL 38 16 Flange Lock Nut 3 8 16 2 16 15 737 Flanged Strainer 1 16 968 03 Screen 50 mesh 1 17 15 735 50 x 1 Female Pipe thread Fitting 1 18 15 740 50 Series Clamp 4 19 15 738 Flange...

Page 56: ...54 Accessories 3184 PLUMBING DRAWING RAVEN 203...

Page 57: ...16 968 03 Screen 50 mesh 1 17 15 735 50 x 1 Female Pipe thread Fitting 1 18 15 740 50 Series Clamp 4 19 15 738 Flanged Ball Valve 2 20 15 808 50 x 1 Straight Hose Barb 1 21 8897 64 11 4 Discharge Hos...

Page 58: ...56 Accessories 3185 3186 PLUMBING DRAWING ENVIZIO PRO II SHARP SHOOTER...

Page 59: ...x 132 Left Boom 1 18 040 Hose Clamp 6 15 15 825 QC Flange Adapter 3 16 30 164 Tapped Reducer Tee 1 17 15 742 75 Inlet Cover 1 18 30 168 04 SharpShooter Presser Sensor Assembly 1 19 15 777 Gauge Port...

Page 60: ...58 Accessories 3187 3188 PLUMBING DRAWING RAVEN 400 SHARPSHOOTER...

Page 61: ...Barb 2 14 16 281 Liquid Filled Gauge 2 15 HB 38 16 550 Bolt 3 8 16 x 51 2 2 HNFL 38 16 Flange Lock Nut 3 8 16 2 16 15 737 Flanged Strainer 1 16 968 05 Screen 80 mesh 1 17 15 735 50 x 1 Female Pipe thr...

Page 62: ...60 Accessories 3187 3188 PLUMBING DRAWING RAVEN 400 SHARPSHOOTER...

Page 63: ...1 4 Discharge Hose 64 1 18 116 Hose Clamp 2 41 15 825 QC Flange Adapter 3 42 15 743 03 Mounting Rail 2 15 743 06 SS Screws 8 43 30 168 04 SharpShooter Pressure Sensor 1 44 30 163 SharpShooter Boom Sup...

Page 64: ...62 Accessories CONTROLS 3182 SYSTEM DRAWING RAVEN 440...

Page 65: ...Mount 1 9 20 540 Ram Mount 1 10 50 400 Grommet 1 11 20 596 Dash Board 1 12 33 271 Fuse Block 1 13 33 508 Auto Blade Type Fuse 15 amp 1 14 33 562 Auto Blade Type Fuse 40 amp 1 15 15 369 Console Control...

Page 66: ...64 Accessories CONTROLS 3184 SYSTEM DRAWING RAVEN 203...

Page 67: ...use 15 AMP 1 8 16 895 Pressure Switch 1 9 20 546 Console Mount 1 10 20 540 Ram Mount 1 11 50 400 Grommet 1 12 20 596 Dash Board 1 13 33 271 Fuse Block 1 14 33 508 Auto Blade Type Fuse 15 amp 1 15 33 5...

Page 68: ...66 Accessories WIRING 3185 3186 SYSTEM ENVIZIO PRO II SHARP SHOOTER...

Page 69: ...1 6 18 373 Flow Meter 1 7 See Valve Nozzle Drawing 8 30 174 12 Product Cable 1 9 30 164 Tapped Reducer Tee 1 10 30 168 04 SharpShooter Pressure Sensor 1 11 30 176 3 Console Cable 1 12 30 218 Envizio P...

Page 70: ...68 Accessories WIRING 3187 3188 SYSTEM RAVEN 440 SHARP SHOOTER...

Page 71: ...lock 1 9035 Blade Fuse 1amp 1 13 33 508 Auto Blade Type Fuse 15 amp 2 14 33 273 Auto Blade Type Fuse 30 amp 1 15 15 369 Console Control Cable 1 16 16 524 Motorized Control Valve 1 17 15 775 Reducer Te...

Page 72: ...y if the motor will not run or if the printed circuit board is corroded Before reassembling valve remove the coupler shaft from the valve body Apply Loctite to coupler shaft and woodruff key Place the...

Page 73: ...REF PART DESCRIPTION QUANTITY 1 15 737 01 Strainer Head 75 Series 1 2 16 968 03 50 Mesh Strainer 1 16 968 05 80 Mesh Strainer 1 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rub...

Page 74: ...72 Accessories 15 743 MANIFOLD VALVE DRAWING...

Page 75: ...17 11 Thrust Washer Teflon 1 6 15 552 27 Stem Stainless Steel 1 7 15 552 05 O ring Viton 3 8 15 517 16 Body Nylon 1 9 15 517 17 Dust Plug Felt 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypro...

Page 76: ...74 Accessories 17 580 20 HEAVY BOOM...

Page 77: ...7 532 Right Boom Arm 1 13 HSSQS 38 16 150 Square Head Set Screw 3 8 16 x 11 2 2 14 33 506 Body see nozzle drawing 12 HB 516 18 075 Bolt 5 16 18 x 3 4 12 HNFL 516 18 Flange Lock Nut 5 16 18 12 15 17 52...

Page 78: ...76 Accessories 17 580 20 BOOM DRAWING...

Page 79: ...x 1 8 HW 516 Flat Washer 5 16 8 HNTL 516 18 Lock Nut 5 16 18 8 31 17 587 Boom Lock 2 32 42 116 Rubber Insert 4 33 8803 2 75 Trim Lace 23 4 2 34 17 588 Lock Hinge RH 1 35 17 597 Torsion Spring RH 1 36...

Page 80: ...78 Accessories 17 585 18 HEAVY BOOM...

Page 81: ...Spacer 2 HMB 58 14 Machine Bushing 2 HP 18 100 Cotter Pin 1 8 x 1 2 HB 516 18 075 Bolt 5 16 18 x 3 4 2 17 17 528 Boom Center 1 18 HSSQS 38 16 150 Square Head Set Screw 3 8 16 x 11 2 2 19 18 234 1 Bus...

Page 82: ...80 Accessories 17 585 18 HEAVY BOOM...

Page 83: ...Load Mount 1 33 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 8 16 2 34 HB 12 13 300 Bolt 1 2 13 x 3 2 HNTL 12 13 Lock Nut 1 2 13 2 35 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 36 17 5...

Page 84: ...33 554 Nozzle White XR11008 VS 1 8 16 802 Strainer 3 Quantity is per nozzle body For 20 booms multiply quantity by 12 Quantity is per nozzle body For 18 booms multiply quantity by 11 Nozzles are loca...

Page 85: ...ng 1 4 30 168 26 Valve Body 1 5 30 168 18 O ring 1 6 30 168 25 Fly Nut 1 7 30 168 17 Plunger 1 8 30 168 19 O ring 1 9 30 168 21 Coil 1 10 30 168 13 Combo Jet SR110 10 1 11 30 168 14 Combo Jet MR110 10...

Page 86: ...84 Accessories 30 010 ELECTRIC HOSE REEL DRAWING...

Page 87: ...sher 5 16 4 15 33 252 Switch and Solenoid Bracket 1 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HW 516 Washer 5 16 2 HWL 516 Lockwasher 5 16 2 HN 516 18 Nut 5 16 18 2 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 51...

Page 88: ...N INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 hea...

Page 89: ...16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 08 Lock Pin Assembly 1 16 HB 516 18 075 B...

Page 90: ...88 Accessories HOSE REEL MOUNT DRAWING...

Page 91: ...l valve by the manifold valve and place the 15 749 Hose Barb Tighten clamp 8 Route hose from the hose barb on the ball valve to the barb fitting on the side of the hose reel Hold in place with the two...

Page 92: ...90 Accessories 30 004 FOAM MARKER DRAWING WIRING DRAWING...

Page 93: ...t 2 5 HN 14 20 075 Hex Bolt 1 4 20 x 3 4 2 HBFL 14 20 Flange Lock Nut 1 4 20 2 6 14 291 02 Foamer Tank 1 7 14 284 02 Cap Assembly 1 8 Blue Tube 1 9 Clear Tube 1 10 14 291 03 Compressor Only 1 14 291 0...

Page 94: ...92 Accessories 30 004 FOAM MARKER DRAWING...

Page 95: ...the back of the spray tank so it can be connected to the compressor CONNECTING THE CAP ASSEMBLY Connect the blue tube to the tank cap connector which is also connected to the large blue tube which ha...

Page 96: ...94 Accessories FOAMER NOZZLE MOUNT HOSE GUARD MOUNT DRAWING...

Page 97: ...ng along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and cl...

Page 98: ...1 2 14 291 02 Tank 1 3 14 291 01 Black Cover 1 14 291 03 Compressor Complete 1 4 14 284 02 Cap Assembly 1 5 14 291 04 Tank Bracket 1 6 14 291 05 Double Switch Box 1 7 15 511 Foam Nozzle 1 8 15 510 01...

Page 99: ...97 Accessories NOTES...

Page 100: ...ANTITY 1 15 511 01 Foam Nozzle Inlet Body 1 15 511 02 Foam Sponge 1 15 511 10 Plastic Screen 1 2 Hose Clamp 1 3 Drop Tube 1 4 15 511 08 Long Foam Sponge 1 5 15 511 09 Stainless Steel Screen 1 6 Hose C...

Page 101: ...machine 1 5 16 961 1 Adapter Quick Coupler already on machine 1 6 16 851 1 Nipple 1 7 18 448 1 Ball Valve 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 The D...

Page 102: ...100 Accessories 30 006 FRESH WATER TANK DRAWING...

Page 103: ...STRUCTIONS 1 Fresh Water Wash Tank mounts on the rear of the machine 2 Clamp the mount bracket to the Mount Bracket and mark the holes onto the tube with a center punch Drill the two holes using a 3 8...

Page 104: ...7 125 11 4 Discharge Hose 125 1 18 116 Hose Clamp 2 3 18 391 Coupling 1 4 16 972 90 Elbow 1 5 15 620 Cleanload Assembly 1 6 8897 38 11 4 Discharge Hose 38 1 18 116 Hose Clamp 2 7 17 535 Clean Load Mou...

Page 105: ...per Close and lock lid by turning cover clockwise Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds Close ball valve and return locking band to locked position...

Page 106: ...104 Accessories 15 620 CHEMICAL CLEAN LOAD PARTS DRAWING...

Page 107: ...Flanged 1 4 20 2 17 Bolt 1 4 20 x 3 4 SS 2 18 15 620 01 Frame Back Mount 1 19 Screw 10 24 x 375 2 20 15 620 11 Elbow 1 2 2 21 15 620 10 Valve SS Tank Rinse 1 22 15 620 09 HB 1 2 MNPT x 1 2 HB 2 23 15...

Page 108: ...4 1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 1 3 4 hole 5 from outside edge of cover Ins...

Page 109: ...Above Muffler on Tank Side Panel Behind Seat 25 321 Decal Refuel w Diesel Front Right Tank 25 356 Decal Tire Pressure 20psi Front Tires 25 371 Decal Diesel Sides of Engine Cover 25 372 Decal 4 Star Re...

Page 110: ...wer Steering Orbital Motor 15 301 01 Seal Kit 30 101 Wheel Motors 30 101 11 Seal Kit 30 102 Hydrostatic Pump 33 058 01 Seal Kit 76 197 Gear Pump 76 197 08 Seal Kit 15 839 Hydraulic Cylinder steering 1...