Smithco Sprayer Star 3180 SmarTrax MD, Installation Manual

Page 1: ...Smithco Sprayer Star 3180 SmarTrax MD Installation Manual P N 016 9002 003 Rev A 04 16 E23082 Copyright 2014 2016 ...

Page 2: ...y modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or availability of ...

Page 3: ...ve the Steering Wheel 9 Install the Anti Rotation Bracket 11 Install the Spline and Ring Gear Assemblies 12 Reinstall the Steering Wheel 14 Install the Mechanical Drive 14 Chapter 4 Node and Wiring Installation 17 Install the SmarTrax MD Node 17 Node Mounting Locations 17 Mount the SmarTrax MD Node 18 Install the Foot Switch 19 Install the Node Harness 20 Install the Chassis Cable SmarTrax MD Only...

Page 4: ...Table of Contents ii Smithco Spray Star 3180 SmarTrax MD Installation Manual ...

Page 5: ...local Raven dealer When operating the machine after installing SmarTrax MD observe the following safety measures Be alert and aware of surroundings Do not operate SmarTrax MD or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when SmarTrax MD is engaged Disable SmarTrax MD when exiting the operato...

Page 6: ...llation Manual Electrical Safety Always verify that the power leads are connected to the correct polarity as marked Reversing the power leads could cause severe damage to the equipment Ensure that the power cable is the last cable to be connected CAUTION ...

Page 7: ...Trax MD is compatible with Cruizer II and Cruizer II RTK Envizio Pro Envizio Pro Envizio Pro XL and Viper Pro systems The following instructions are designed to assist with the proper installation of the SmarTrax MD system Refer to the SmarTrax MD Calibration Operation Manual P N 016 5030 020 for assistance with calibrating the software and using the SmarTrax MD system This manual applies to the f...

Page 8: ...this manual assume that you are standing behind the machine looking toward the cab Updates Software and manual updates are available on the Raven Applied Technology website http www ravenhelp com At Raven Industries we strive to make your experience with our products as rewarding as possible One way to improve this experience is to provide us with feedback on this manual Your feedback will help sh...

Page 9: ...s will void the warranty on the system Raven Industries assumes no liability for use of modified altered or non Raven approved parts or components TABLE 1 SmarTrax MD Installation Kit P N 117 9002 003 Picture Item Description Part Number Qty Not Pictured Manual Smithco Spray Star 3180 SmarTrax MD Installation Manual 016 9002 003 1 Assembly Ring Gear 063 4001 011 1 Assembly Spline Adapter 063 4001 ...

Page 10: ...00 013 2 Nut 10 32 Zinc Plated Hex 312 1002 026 2 TABLE 2 SmarTrax MD Controller Kit P N 117 5030 020 Picture Item Description Part Number Qty Not Pictured Manual SmarTrax MD Calibration Operation 016 5030 020 1 Assembly SmarTrax MD Mechanical Drive Unit 063 4001 010 1 Node SmarTrax MD 063 4001 013 1 Pin Anti Rotation 107 4001 004 1 TABLE 1 SmarTrax MD Installation Kit P N 117 9002 003 Picture Ite...

Page 11: ...al No 016 9002 003 Rev A 7 Introduction Cable SmarTrax MD Node Harness 115 4001 157 1 Switch Foot 063 0173 593 1 TABLE 2 SmarTrax MD Controller Kit P N 117 5030 020 Picture Item Description Part Number Qty ...

Page 12: ...Chapter 2 8 Smithco Spray Star 3180 SmarTrax MD Installation Manual ...

Page 13: ...pline adapter assembly P N 063 4001 021 2 Disassemble the spline adapter assembly as shown in Figure 1 above Remove the Steering Wheel Note The steps in this section require use of a steering wheel puller not supplied For questions on the proper procedure for removing the steering wheel contact your local equipment dealer Nut Washer Female Spline Adapter Bolts Male Spline Adapter ...

Page 14: ...of the steering wheel FIGURE 3 Steering Wheel Nut to be Removed 4 Remove the nut used to secure the steering wheel to the steering column 5 Using the steering wheel puller remove the steering wheel from the steering column Note The machine s Woodruff key will come loose from the steering column Keep the Woodruff key for future use ...

Page 15: ...et Note The appearance of the supplied anti rotation bracket may vary from the images contained in this manual However the installation instructions remain the same FIGURE 5 Anti Rotation Bracket Installed 1 Secure the anti rotation bracket P N 116 0159 746 around the bottom of the steering column using the machine s existing holes and two 10 32 x 1 Phillips screws P N 311 0002 046 ...

Page 16: ...anti rotation bracket fits into the slit in the boot Install the Spline and Ring Gear Assemblies FIGURE 7 Female Spline Adapter Installed on Steering Column 1 Install the female spline adapter on the machine s steering column 2 Install the Woodruff key that was removed during the steering wheel removal into the slot in the female spline adapter 3 Install the machine s steering wheel nut that was r...

Page 17: ... spline adapter with the V ring facing down and the holes in the ring gear aligned with the holes in the female spline adapter FIGURE 9 Male Spline Adapter Installed 5 Align the bolt holes in the male spline adapter with the holes in the ring gear assembly 6 Install and tighten the bolts to secure the male spline adapter and ring gear to the female spline adapter ...

Page 18: ...y in the notch on the male spline adapter 4 Install the nut from the spline adapter assembly on the protruding male spline adapter FIGURE 11 Steering Wheel Cap Reinstalled 5 Replace the steering wheel cap Install the Mechanical Drive Note Depending on the machine s configuration it may be necessary to install the anti rotation pin in the mechanical drive s casing after the mechanical drive is inst...

Page 19: ...t installation location 2 Screw the anti rotation pin into the mechanical drive s casing FIGURE 13 Anti Rotation Pin Installed in Bracket Assembly 3 Insert the anti rotation pin into the installed flanged bearing P N 325 0000 036 on the anti rotation bracket assembly Anti Rotation Brackets Installed on Right Side of Steering Column Anti Rotation Brackets Installed on Left Side of Steering Column A...

Page 20: ...nual FIGURE 14 Mechanical Drive Installed 4 Install the mechanical drive around the installed ring gear assembly closing it firmly until the latch on the casing is securely locked 5 Tighten all nuts to ensure the anti rotation bracket assembly is installed securely ...

Page 21: ... arrows parallel to the ground Note Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel This number will be needed during the SmarTrax calibration process The node mounting location must not create tripping hazards Mount the node in a location where it will not be kicked or jarred during normal equipment operation The location must allow cable routing...

Page 22: ...the node mounting location on the cross beam of the machine under the engine cover behind the passenger seat FIGURE 3 Node Mounting Bracket Installed 1 Install the node mounting bracket P N 107 0172 084 on the cross beam using a 2 1 16 W x 3 L x 3 8 thread U bolt P N 107 0171 609 and two 3 8 16 flanged lock nuts P N 312 1001 167 ...

Page 23: ...URE 5 Foot Switch Installed 1 Select a suitable location for the foot switch P N 016 0173 593 to be installed Note The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal 2 Using the holes in the foot switch as a template drill holes in the floor of the cab 3 Secure the foot switch to the floor by installing the supplied screw...

Page 24: ... switch P N 063 0173 593 cable connector 4 Connect the node harness to the operator presence switch if applicable a Locate and disconnect the machine s existing OPERATOR PRESENCE connection behind the operator s seat if applicable b Connect the round 4 pin connector from the node harness to the machine s mating OPERATOR PRESENCE connector FIGURE 7 Mechanical Drive Connection 5 Connect the 8 pin De...

Page 25: ... CAN cable connector 5 Loop and tie off the REMOTE SWITCH cable connection securing it with plastic cable ties as necessary Note The REMOTE SWITCH connector is not used in the SmarTrax MD system Ensure the cable is secured away from moving parts and heat sources 6 Connect the ring terminals to the battery Note The positive connectors are fused Connect SmarTrax MD to an Existing Chassis Cable If Ap...

Page 26: ...Chapter 4 22 Smithco Spray Star 3180 SmarTrax MD Installation Manual ...

Page 27: ...e Anti Rotation Bracket 11 Installing the Mechanical Drive 14 Installing the Spline and Ring Gear Assemblies 12 Reinstalling the Steering Wheel 14 Removing the Steering Wheel 9 N Node and Wiring Installation 17 Calibrating the SmarTrax MD System 21 Connecting SmarTrax MD to an Existing Chassis Cable 21 Installing the Chassis Cable SmarTrax MD Only Systems 21 Installing the Foot Switch 19 Installin...

Page 28: ...Index 24 Smithco Spray Star 3180 SmarTrax MD Installation Manual ...

Page 29: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Page 30: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...