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Quick-Start Guide for Smithy Metal-Working Machine

Moving Your Smithy from the Pallet

Dec 2008

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Step 7

Important Note

Important Note

Step 8

Step 9

Step 10

Step 11

Remove the Carriage Assembly

Smithy does not recommend that you remove the carriage assembly unless it

is absolutely necessary. It is very easy for several small parts to fall into the

apron assembly and cause problems later.

If the carriage assembly must be removed, start with the coupler sleeve that con-

nects the leadscrew to the driveshaft on the left-hand side of the leadscrew (see

blow-up at left in drawing below). It is pinned to the leadscrew by a tapered pin.

Locate the smaller end of the pin and drive the pin out.

On the right trestle, remove the hex-socket capscrews (see blow-up at right in draw-

ing below). 

Note:

Depending on the model, the cap screw for removing the testle

could be located on either the operator’s side (as shown below) or at the end of the

bed. Tap lightly on the right trestle to loosen it from the lathe bed. Do not remove

the locating pins. You will need them in place to realign the carriage. Engage the

half-nut, run the carriage to the right and off the rack, and slide the carriage off the

bed. **

As you are removing the carriage, the gib and locking pin could fall out. Be careful

not to lose them.

The drawing above is shown with the tailstock in place. However, the tailstock

will need to be removed before the carriage can be removed. See Step 6

above.

With a person at each lifting handle, use proper lifting techniques to move the

machine to the location of the permanent work bench. Proper lifting technique

includes squatting down so that you use your leg muscles to lift rather than bending

over at the waist and risking a back injury.

Lift the machine high enough to clear the top of the work bench.

Move the machine over the work bench and gently set it down in position.

After following the instructions on page 11 to secure the machine to the bench,

reassemble any parts that were removed.

** On models: GN-1324, GN-1340, GN-1324-I, GN-1340-I, MI-1220 LTD & MI-1231 LTD

Summary of Contents for CX-239

Page 1: ...can cause injury to you or others Please read this guide and the operating guide carefully before you start machining Proper use will create a safe working environment and prolong the life of your machine In this manual the symbols below draw attention to specific operating issues For pre delivery questions not covered in the guide dial 1 800 476 4849 Monday through Friday 8 00 a m to 5 00 p m Eas...

Page 2: ... on Track and Confirm UPS If we are given your email address at the time of ordering we will enter it when we fill out your shipping paperwork UPS will send you automatic updates as your shipment moves We make every effort to ship your complete order by one method Big heavy items like Smithys Smithy workstations and machine stands are delivered by truck If your order contains more than one major i...

Page 3: ...t in the drawing below Note the suggested clearances for the other sides of the machine Machines with 110 volt motors require a properly grounded 3 wire 110 volt AC electrical circuit protected by a 20 ampere 20 amp breaker Machines equipped with 220 volt motors require a 220 volt AC circuit single phase protected by a 15 ampere 15 amp 220 volt breaker Preferably the outlet should be on a separate...

Page 4: ...for loading at the shipping terminal On arrival thoroughly check each crate and carton for signs of loss or damage While a shipping company employee is present open any crate or carton that shows signs of loss or damage Examine the contents with the shipping company employee If any damage is present record an exact detailed description of the results of the examination on both the shipper s and yo...

Page 5: ...le The loading procedure depends upon your vehicle and the facilities at the terminal If the shipping company s forklift is not restricted to the loading dock you can have the crate loaded directly into the truck or trailer bed with the forklift as shown below at left If the forklift is restricted to the loading dock chains or straps can be used to lift the crate and lower it into the truck or tra...

Page 6: ...to lift the crate 3 or 4 inches and run your hand along the base If you feel 10 to 12 inch es of sheet metal you need to the lift the opposite end Using the proper lifting techniques lift the tailstock end of the top of the crate upward To avoid pinching your fingers while lifting place your hands toward the corners of the crate and not in the middle While lifting pull the crate toward you slightl...

Page 7: ...Remove the Smithy boxes that contain your Quick Start Pack Use wrenches to remove the nuts and bolts that hold the machine base to the pal let Pull out the four lifting handles in the base of the machine There are two lifting han dles on the operator s side of the machine and two on the back side of the machine On each side there is a lifting handle near the millhead and one near the tailstock Rem...

Page 8: ... the bench Remove any hold down straps and the plastic protective covering Use wrenches to remove the nuts and bolts that hold the machine base to the pal let Remove the Smithy boxes that contain your Quick Start Pak Remove the Millhead see diagram below Lock the millhead locking handle Using a sharp knife or razor blade score the paint where the millhead attaches to the headstock Depending on the...

Page 9: ...the tailstock The gib for the 1200 series is on the operator s side of the machine Remove the Lathe Chuck see diagram below Removal of the lathe chuck depends on which Smithy machine you have GN 1300 Series Using the chuck key supplied with the machine turn the square sockets in the spindle flange counterclockwise until the hashmarks are aligned Remove the chuck without letting it fall onto the ma...

Page 10: ...ated on either the operator s side as shown below or at the end of the bed Tap lightly on the right trestle to loosen it from the lathe bed Do not remove the locating pins You will need them in place to realign the carriage Engage the half nut run the carriage to the right and off the rack and slide the carriage off the bed As you are removing the carriage the gib and locking pin could fall out Be...

Page 11: ...1340 1340 MX 1340 IMX and for all Dedicated Lathes and Mills include all necessary mounting hardware The chip tray of the 80 045 bench comes with three mounting pads for the machine two mounting pads are pre drilled The two pads that are closest together support the headstock end of the machine and should be on the left side when fac ing your work bench from the operating side The easiest way to a...

Page 12: ...continued Bolt Patterns 1200 Series Mounting Bolt Layout 1300 Series Mounting Bolt Layout If you have made your own work bench use the lay out diagrams below to pre drill holes for the mounting hardware Continued on the next page Midas 1220 LTD 3 holes 0 5 inch diameter Midas 1220 XL 3 holes 0 5 inch diameter GN 1324 GN 1324 MX IMX 4 holes 0 5 inch diameter GN 1340 GN 1340MX IMX 4 holes 0 5 inch d...

Page 13: ...ng and Setup Note Hole size is 1 2 Use 3 8 to mount to your stand When you have completed securing the machine to the bench top you are ready to begin cleaning and setting up the machine Watch the DVD and read your operation guide thoroughly to familiarize yourself with your machine and the operations of your machine Pulleybox 69 25 10 8 25 12 25 8 25 0 75 11 5 3 75 4 5 0 75 7 0 75 0 75 6 875 0 62...

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