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© SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ

POLYNESIA SPRINGERS

Appendix B Page 1

Appendix B: SPCAR FOOTREST REPLACEMENT

The assembly below is for the replacement of an existing cylindrical footrest with a new headed type footrest. The
parts list includes all the components required to complete the assembly.

1

FOOTREST ASSEMBLY

PARTS LIST

i)

Dismantle the SPCAR springer body. See Section 1-3 & Appendix A 2.2 Installation & Assy Procedures and
reverse the procedure.

ii)

Remove Locator from rectangular hole in Front Profile and discard.

iii)

Open out the counterbored hole in both Inner Body Profiles only by drilling through with a Ø20mm drill. (This
allows access to the Front Profile register slot for the Locator).

iv)

Re-assemble springer body. See Section 1-3 & Appendix A 2.2 Installation & Assy Procedures.

v)

Place Locator (Item 4.3) through hole in Inner Body Profiles and Front Profile. Slide handles (item 4.1) onto
locator (item 4.3) and secure with M10 x 80 Hex head bolts (item 4.5) and M10 washers (item 4.4). (Apply
Aradite or similar to bolt threads.) Tighten to a torque setting of 24-27 Nm (18-20 lbf ft). (FIG.11)

NOTE: When assembling the Hex head bolts, one bolt should be screwed in for 10 revolutions before

assembling the second bolt to the recommended torque settings. This ensures that the locator is
central about the front Profile thickness.

vi)

Position handle caps (item 1.2) in end of handles and tap into position, ensuring they finish flush with the
surrounding plastic surface with no sharp edges..

ITEM

CODE

DESCRIPTION

QTY.

4.1

86012001

HANDLE

2

4.2

86012002

HANDLE CAP - (DOMED HEAD)

2

4.3

86012005

LOCATOR

1

4.4

10291000

WASHER-PLAIN M10

2

4.5

10251080

HEX HD. BOLT M10 X 80

2

4.6

19028651

PLASTIC CAP - (FLAT STEPPED HEAD)

12

FIG.11

4.2

4.5

4.1

4.4

4.3

FRONT PROFILE

INNER BODY PROFILE

ISSUE N

Summary of Contents for SPBIK

Page 1: ...E COPIED OR RE PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS WRITTEN PERMISSION OF SMP PLAYGROUNDS LTD E sales smp co uk W smp co uk T 44 0 845 260 1655 INSTALLATION INSTRUCTIONS POLYNESIA...

Page 2: ...INTENTIONALLY LEFT BLANK...

Page 3: ...age 2 3 INSTALLATION ASSY PROCEDURES Page 3 4 POST INSTALLATION INSPECTION Page 4 Appendix A SUB ASSEMBLIES Page 1 1 SPRING SUB ASSEMBLY CODE 86559999 Page 1 2 SEAT PROFILE SUB ASSEMBLY Page 2 2 1 PAR...

Page 4: ...INTENTIONALLY LEFT BLANK POLYNESIA SPRINGERS SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ Contents Page 2 ISSUE N...

Page 5: ...ver with certain loose fill materials a greater depth may be required This will need to be determined by allowing 100mm for dispersal in addition to the thickness required to achieve the required crit...

Page 6: ...5 BOLT M10x125 LG 2 1 6 10291000 WASHER PLAIN M10 12 1 7 10281000 LOCKNUT M10 4 1 8 19028651 PLASTIC CAP FLAT STEPPED HEAD 6 1 9 10121030 RESISTORX HEAD M10x30 LG 8 1 10 10121020 RESISTORX HEAD M10x20...

Page 7: ...unit location vi Place the unit into the hole then level and square the unit Pour concrete into the hole to a minimum thickness of 100mm Figs 1 2 Allow to cure before continuing Recommended initial cu...

Page 8: ...d tap into position ensuring they finish flush with the surrounding plastic surface with no sharp edges 4 POST INSTALLATION INSPECTION CHECK CHECK 3 1 The unit is installed at the correct seat height...

Page 9: ...uts 2 3 and washers 2 4 Fig 8 iii Place the top mounting bracket 2 13 onto the spring assy in the position shown so that it is in line with the four fixing holes of the base plate Figs 8 9 iv Place U...

Page 10: ...ILE SUB ASSY ITEM CODE DESCRIPTION QTY 3 1 SEE BELOW FRONT PROFILE 1 3 2 SEE BELOW REAR PROFILE 1 3 3 SEE BELOW INNER BODY PROFILE 2 3 4 SEE BELOW SPACER 2 3 5 10281000 LOCKNUT M10 4 3 6 10251044 BOLT...

Page 11: ...n Assy Procedures v Place Locator Item 4 3 through hole in Inner Body Profiles and Front Profile Slide handles item 4 1 onto locator item 4 3 and secure with M10 x 80 Hex head bolts item 4 5 and M10 w...

Page 12: ...INTENTIONALLY LEFT BLANK POLYNESIA SPRINGERS SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ Appendix B Page 2 ISSUE N...

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