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© SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ

POLYNESIA SPRINGERS

Section 1 Page 3

3

INSTALLATION & ASSY PROCEDURES

PRE-INSTALLATION INSPECTION :

Inspect all parts for damage (that may have occurred during transportation &
storage). Finish Coatings, if found to be damaged these should be made good
before erection. Any damaged or missing parts must be replaced.

i)

Warn the public of the risk of injury, by placing signs and fencing the
surrounding area, before commencing installation.

ii)

Note if the installation is 'standard' or 'loose fill',then assemble the base
supports (1.3) to the base plates (1.4) the appropriate way round using 4-
off Torx bolts (1.9) and fully secure.(Fig 3).

iii)

Align the base sub-assy onto the spring sub-assy (1.2) in the angular
position shown in Fig 4.

iv)

Assemble the spring sub-assy onto the base sub-assy using 4-off Torx
bolts (1.9) and washers (1.6).Tighten Torx bolts to a torque setting
between 40-43 Nm (30-32 lbf ft). (Fig 4).

v)

Position the unit, mark out the foundation holes (Figs 1 & 2). Place the
unit to one side and excavate the holes. If applicable refer to the site
plan for unit location.

vi)

Place the unit into the hole, then level and square the unit. Pour
concrete into the hole to a minimum thickness of 100mm (Figs 1 & 2).
Allow to cure before continuing (Recommended initial curing time is 48
hours minimum).

vii) Backfill the hole with earth to the required level, taking into

account any 'impact absorbing surfacing requirements'
(Figs 1 & 2). Refer to separate instructions if applicable.

viii) Place body sub-assy (1.1) onto spring & base sub-assy.

Align holes. Place bolt (1.5) thro' plain washer (1.6) and
outer poly cover with c'bore facing outermost (1.11) & feed
thro' spring sub assy & body sub assy. Fit washer (1.6) &
nut (1.7).Tighten bolts to a torque setting between 24-27
Nm (18-20 lbf ft).(Fig 5).

ix)

Place the seat (1.12) into position, tucking front of seat into
slot on profile. From underside, place bolt (1.10) thro' plain
washer (1.6) & feed thro' holes in spring sub-assy & seat holes.
Fit washer (1.6) and nut (1.7).Tighten bolts to a torque setting
between 24-27 Nm (18-20 lbf ft).(Fig 6).

x)

Tap plastic cap (1.8) into recess on both sides of body & seat top
face, ensuring they finish flush with the surrounding plastic
surface with no sharp edges.

1.2

1.3

1.9

1.4

STANDARD INSTALLATION

LOOSE FILL INSTALLATION

Fig 3

¤

¤

1.6

1.9

Fig 4

PROFILE

1.2

FIG.5

1.6 1.7 1.8

1.1

1.8

1.6

1.11

1.5

1.6

1.8

1.7

1.6

1.10

1.12

ISSUE N

FIG.6

Summary of Contents for SPBIK

Page 1: ...E COPIED OR RE PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS WRITTEN PERMISSION OF SMP PLAYGROUNDS LTD E sales smp co uk W smp co uk T 44 0 845 260 1655 INSTALLATION INSTRUCTIONS POLYNESIA...

Page 2: ...INTENTIONALLY LEFT BLANK...

Page 3: ...age 2 3 INSTALLATION ASSY PROCEDURES Page 3 4 POST INSTALLATION INSPECTION Page 4 Appendix A SUB ASSEMBLIES Page 1 1 SPRING SUB ASSEMBLY CODE 86559999 Page 1 2 SEAT PROFILE SUB ASSEMBLY Page 2 2 1 PAR...

Page 4: ...INTENTIONALLY LEFT BLANK POLYNESIA SPRINGERS SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ Contents Page 2 ISSUE N...

Page 5: ...ver with certain loose fill materials a greater depth may be required This will need to be determined by allowing 100mm for dispersal in addition to the thickness required to achieve the required crit...

Page 6: ...5 BOLT M10x125 LG 2 1 6 10291000 WASHER PLAIN M10 12 1 7 10281000 LOCKNUT M10 4 1 8 19028651 PLASTIC CAP FLAT STEPPED HEAD 6 1 9 10121030 RESISTORX HEAD M10x30 LG 8 1 10 10121020 RESISTORX HEAD M10x20...

Page 7: ...unit location vi Place the unit into the hole then level and square the unit Pour concrete into the hole to a minimum thickness of 100mm Figs 1 2 Allow to cure before continuing Recommended initial cu...

Page 8: ...d tap into position ensuring they finish flush with the surrounding plastic surface with no sharp edges 4 POST INSTALLATION INSPECTION CHECK CHECK 3 1 The unit is installed at the correct seat height...

Page 9: ...uts 2 3 and washers 2 4 Fig 8 iii Place the top mounting bracket 2 13 onto the spring assy in the position shown so that it is in line with the four fixing holes of the base plate Figs 8 9 iv Place U...

Page 10: ...ILE SUB ASSY ITEM CODE DESCRIPTION QTY 3 1 SEE BELOW FRONT PROFILE 1 3 2 SEE BELOW REAR PROFILE 1 3 3 SEE BELOW INNER BODY PROFILE 2 3 4 SEE BELOW SPACER 2 3 5 10281000 LOCKNUT M10 4 3 6 10251044 BOLT...

Page 11: ...n Assy Procedures v Place Locator Item 4 3 through hole in Inner Body Profiles and Front Profile Slide handles item 4 1 onto locator item 4 3 and secure with M10 x 80 Hex head bolts item 4 5 and M10 w...

Page 12: ...INTENTIONALLY LEFT BLANK POLYNESIA SPRINGERS SMP PLAYGROUNDS LTD TEN ACRE LANE THORPE EGHAM SURREY TW20 8RJ Appendix B Page 2 ISSUE N...

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