Not for
Reproduction
1
800X Series Zero-Turn Rider - 61” & 72” Mower Deck
1
5101742
Rev. J
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the Setup symbol
provide the information necessary to fully
assemble, test, and prepare the units described
above for delivery to your customers.
A Quick Setup List is provided on page 2 of this booklet
to help you identify and check that the items have been
performed.
Additional information concerning functional
tests, general adjustment procedures, and the
location of normal lubrication points are included
in these instructions.
Although all required lubrication and normal adjustments on
factory-assembled components are done at the factory, this
additional information is provided to assist you in ensuring
that each unit is delivered to the customer in proper working
order.
The safety warnings provided in this guide and
in the operator’s manual included with the unit
contain important information that must be
obeyed when assembling, setting-up, operating,
servicing, transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important
safety message is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
TABLE OF CONTENTS:
SETUP PROCEDURES
Quick Setup List..................................................2
Uncrating ..........................................................3
Connect the Battery..............................................3
Tractor Assembly ................................................4
Ground Speed Control Lever Assembly ...........................4
Seat Assembly ..................................................................4
Roll Bar Assembly ...............................................5
Check Fluid levels ...............................................7
Check Engine Oil Level .....................................................7
Check Hydraulic Oil Level .................................................7
Check Tire Pressure .............................................7
Mower Assembly.................................................8
Check Torque - Mower Blades .........................................8
Check Deck Drive Belt ..........................................9
Check the Mower Belt Idler Tensioning Spring
Length (72” Models Only) ................................................9
Adjust the Mower Belt Idler Tensioning Spring
Length (72” Models Only) ................................................9
Install the Mower Deck ....................................... 10
Adjust Deck Lift Rod Timing ................................. 12
Check & Level the Mower Deck ............................. 13
Deck Lift Spring ................................................ 14
Lubrication ...................................................... 15
Adding Fuel ..................................................... 17
Starting The Engine ........................................... 17
Perform Safety Checks ........................................ 18
Functional Tests .............................................................18
Safety Interlock System .................................................18
ADJUSTMENT PROCEDURES
Seat Adjustment ............................................... 19
Ground Speed Control Lever Adjustment .................. 20
Speed Balancing Adjustment ................................ 20
Neutral Adjustment ............................................ 21
Return-To-Neutral Adjustment ............................... 22
Parking Brake Adjustment .................................... 23
Dealer Setup
& Adjustment Instructions
800X Series Zero-Turn Rider • 61” & 72” Mower Deck
This Dealer Setup Instruction covers the following products:
ZTR
Model No.
Description
Model No.
Description
5900654
S800XB31
5901236
F800XB31
5900658
S800XKAV28
Mower
Deck
5900656
S800X/61
5901237
F800X/61
5900875
S800X/72
5901238
F800X/72
