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Inspection and Maintenance Schedule

T40RT/T46JRT – 1430001 

21 

Inspection and Maintenance Schedule

Caution

Frequency and extent of periodic inspections may 

depend on national regulations.

The complete inspection consists of periodic visual and 

operational checks, along with periodic minor adjustments 

that assure proper performance. Daily inspection will pre-

vent abnormal wear and prolong the life of all systems. 

The  inspection  and  maintenance  schedule  should  be 

performed at the specified intervals and after prolonged 

periods of storage before returning the machine to ser-

vice. Inspection and maintenance shall be performed by 

personnel who are trained and familiar with mechanical 

and electrical procedures.

Warning

Before performing preventative maintenance, famil-

iarize yourself with the operation of the machine. 

Always block the elevating assembly whenever it is 

necessary to perform maintenance while the platform 

is elevated.

The Daily Preventative Maintenance Checklist has been 

designed for machine service and maintenance. Please 

photocopy the Daily Preventative Maintenance Checklist 

and use the checklist when inspecting the machine.

Summary of Contents for 16GTRD

Page 1: ...December 2012 Part Number 1430001 MANUAL OPERATORS Serial number 000000 and after Replaces June 2012...

Page 2: ......

Page 3: ...ation Switch T46JRT 11 Platform Level Switch 11 Platform Rotation Switch 11 Engine Emergency Power Switch 11 Horn Switch 11 Platform Foot Switch 11 AC Generator Switch 11 Hydraulic Oil Warm Up Switch...

Page 4: ...penprufung Zertifikat Nr Examen type CE Numero de Certificat Inspeccion tipo CE Numero de certificado Attestato di certificazione CE nr Onderzoek van het type EC Certificaatnummer EU typkontroll Certi...

Page 5: ...ut only ever when in the stowed position The machine must not be used for a job of work until the wheels have been flipped back round to their correct position 180 To flip the wheel back to the correc...

Page 6: ...is elevated STOP carefully lower platform Move machine to a firm level surface Climbing up the railing of the platform standing on or stepping from the platform onto buildings steel or prefab concrete...

Page 7: ...NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped at the rear of the chassis Right Side Chassis Lower Controls Upper Controls Operator s Manual St...

Page 8: ...ff and back on resetting the system At that time the machine functions are operational Caution The emergency power system is for emergency low ering and stowing only The length of time the pump can be...

Page 9: ...re all personnel stand clear while operating the aerial platform Controls to position the platform are located on the lower control panel on the turntable and on the upper control panel in the platfor...

Page 10: ...e When the ambient temperature range is 10 C 50 F to 5 C 23 F press and hold the preheat button for five seconds before starting the engine When the ambient temperature is below 5 C 23 F press and hol...

Page 11: ...the upper control panel Note Machine functions are not operational while using the hydraulic warm up system To warm up the hydraulic fluid from the lower controls 1 Start the engine from the lower con...

Page 12: ...erate the aerial platform Push the emergency stop button inward when the upper controls are not in use to protect against unin tentional operation Drive Boom Selector Switch The drive boom selector sw...

Page 13: ...y low ering and stowing only The length of time the pump can be operated depends on the capacity of the bat tery Do not use this system for normal operation Hold the engine emergency power switch down...

Page 14: ...he proper level 4 Check that all guardrails are in place and all fasteners are properly tightened 5 Inspect the machine thoroughly for cracked welds and structural damage loose or missing hardware hyd...

Page 15: ...sing or loose parts 5 Test each machine function jib platform level plat form rotate elevation rotation extension from the lower control station by holding the ground operation switch up while operati...

Page 16: ...does not flow well and may cause delay in response to control movement Cold hydraulic oil may also cause cavitation and pump damage Hydraulic System Cold Weather Warm Up Some machines may have a hydra...

Page 17: ...perating the boom and turntable control toggle switches 6 Release the function toggle switch to stop move ment 7 Place the ground operation switch in the off position when no functions are being opera...

Page 18: ...t When the turntable is rotated from the stowed position with the booms to either side of or in front of the chassis the direction of control movement does not correspond with the direction of chassis...

Page 19: ...onnector on the right side of the chassis Unplug the source of power before moving the aerial platform AC Generator The optional generator supplies power to the electrical outlet only when the engine...

Page 20: ...s Key Switch to OFF and remove the key to prevent unauthorized operation Emergency Lowering Warning If the platform should fail to lower NEVER climb down the elevating assembly Stand clear of the elev...

Page 21: ...ock Caution Ratchets winches and come alongs can produce enough force to damage machine components Do not over tighten the straps or chains when securing the aerial platform to the transport vehicle 3...

Page 22: ...engine tray Oil Level Check the engine oil level before starting the engine so the oil has drained to the pan The proper oil level is between the add and full marks on the dipstick The distance betwe...

Page 23: ...at the specified intervals and after prolonged periods of storage before returning the machine to ser vice Inspection and maintenance shall be performed by personnel who are trained and familiar with...

Page 24: ...er Control Station Operating controls Proper operation Emergency stop and emergency power Shuts off lower controls proper operation Level Sensor Sounds tilt alarm Flashing Light Proper operation All M...

Page 25: ...Decal Location LOW ER CONTROLS ENGINE DIPSTICK INSIDE ON CIRCUIT BREAKER PANEL ANSI ONLY CE ONLY ANSI ONLY CE ONLY T46JRT ONLY INSIDE ON HYDRAULIC RESERVOIR INSIDE ABOVE GREASE FITTING INSIDE ON DIESE...

Page 26: ...rief operating instructions swedish 0162328w 2 Decal additional operating instructions swedish ITEM PART NO QTY DESCRIPTION 0162329d 2 Decal brief operating instructions dutch 0162328d 2 Decal additio...

Page 27: ...10e 3 Decal DNGR ROTATING PARTS english 0151410f 3 Decal DNGR ROTATING PARTS french 0151410p 3 Decal DNGR ROTATING PARTS spanish 0151410w 3 Decal DNGR ROTATING PARTS swedish 0151410d 3 Decal DNGR ROTA...

Page 28: ...1 18 ft s Down 43 seconds minimum 0 36 m s 1 18 ft s Extend 32 to 35 seconds Retract 32 to 37 seconds Platform rotation 17 to 22 seconds Drive High booms stowed 6 8 km h 1 9 m s 4 25 mph Mid booms st...

Page 29: ...nimum Retract 29 seconds minimum Jib Up 20 seconds minimum Down 20 seconds minimum Platform rotation 17 to 22 seconds Drive High booms stowed 6 8 km h 1 9 m s 4 25 mph Mid booms stowed 3 2 km h 0 89 m...

Page 30: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

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