Snorkel S2632E, Repair Parts Manual

Page 1: ...August 2014 Part Number 1420331 MANUAL REPAIR PARTS Serial number S09000 and after Replaces November 2012...

Page 2: ...us injury If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away Their bodies can conduct electricity creating an...

Page 3: ...s ANSI AU After December 15 2011 15 Lower Control Box CE Before December 16 2011 17 Lower Control Box Internal Wiring Harness CE Before December 16 2011 19 Lower Control Box CE After December 15 2011...

Page 4: ...Appendix Electrical Schematics Hydraulic Schematic Limited Warranty Contact Information Europe Middle East Africa and Asia Back cover North and South America Back cover Australia Back cover New Zeala...

Page 5: ...ed by a limited warranty that spe cifically identifies items warrantied by Snorkel and those items covered by original manufacturer s warranty A copy of the Snorkel Limited Warranty is located on the...

Page 6: ...pliance to OSHAregulations is the respon sibility of the user and their employer ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform A...

Page 7: ...tity Note Backordered parts will be shipped as soon as available using the same shipping method as the original order unless otherwise indicated below Ship complete order only Do not backorder parts S...

Page 8: ...S2632E 1420331...

Page 9: ...S2632E 1420331 Repair Parts Repair Parts...

Page 10: ...Repair Parts S2632E 1420331...

Page 11: ...S2632E 1420331 Repair Parts Chassis Steering and Brakes Chassis Steering and Brakes 1420247 1...

Page 12: ...Repair Parts S2632E 1420331 Pothole Protector Pothole Protector 1420247 2...

Page 13: ...LT POTHOLE LINKAGE 27 5563145 6 BLT SHLDR 12mm x 40mm x M10 1 5 28 5560699 23 WSHR FLAT M12 29 065064 010 8 NUT HEX M10 X 1 50 GR 8 8 SELF LOCKING DIN 985 30 056065 065 1 HHCS M12 x 1 75 x 65 G8 8 DIN...

Page 14: ...Repair Parts S2632E 1420331...

Page 15: ...CAM 4 5563152 4 SETSCR M10 1 25 x 12MM CONE PT 5 1420111 1 BATTERY TRAY ASSEMBLY refer to repair Parts 9 6 056065 09 2 hhcs m12 x 1 75 x 90 g8 8 din 931 7 056066 01 4 nut hex m12 x 1 75 gr8 8 self lo...

Page 16: ...Repair Parts S2632E 1420331...

Page 17: ...0 8 x 12 gr8 8 iso 4017 din 933 11 056066 005 4 nut hex m5 x 0 8 gr8 8 self locking din 985 12 5560632 2 bolt hexhd m8 1 2535mm 13 056066 008 2 nut hex m8 x 1 25 gr8 8 self locking din 985 14 056064 0...

Page 18: ...Repair Parts 10 S2632E 1420331...

Page 19: ...1 cap 3 114067 000 1 FILTER RETURN IN TANK 4 056069 006 8 M6 FLAT WASHER DIN 125 5 5563199 2 SLOTTED HEX WSHR HD SHT MTL SCR 14 X 1 00 6 986299 3 WASHER FLAT 375 STANDARD PLATED 7 970469 3 BLT HEXHD...

Page 20: ...56066 010 4 NUT HEX M10 X1 50 GR 8 8 SELF LOCKING DIN 985 35 300492 1 LATCH LH TRAY ROTARY LOCK 36 5560046 1 SCR THUMB M6 1 0 X 25MM 37 056067 006 1 NUT HEX M6 X 1 0 DIN 934 38 056066 008 2 NUT HEX M8...

Page 21: ...4 7 x 25mm 3 5563010 2 BLT sktHD M4 7 x 30mm 4 5563011 4 nut lkg m4 0 7 5 5569887 4 wshr flat m4 Pothole and Scissor Stack Switch Mounting Standard Installation Before April 11 2012 Item Part No Qty D...

Page 22: ...Repair Parts 14 S2632E 1420331...

Page 23: ...63009 2 BLT sktHD M4 7 x 25mm 4 5563010 2 BLT sktHD M4 7 x 30mm 5 5563011 4 nut lkg nut lkg m4 0 7 6 5569887 4 wshr flat m4 Item Part No Qty Description A36041E A Pothole and Scissor Stack Switch Moun...

Page 24: ...Repair Parts 16 S2632E 1420331...

Page 25: ...T 20 1420159 1 WLDMNT 1st INNER ARM 21 1420161 1 wLDMNT 1st OUTER ARM RH 22 1420163 1 WLDMNT 1st OUTER ARM RH 23 1420168 2 WLDMNT PLATFORM SLIDE 24 1420169 2 SLIDE PAD 25 1420171 2 SAFETY PROP S2632M...

Page 26: ...Repair Parts 18 S2632E 1420331...

Page 27: ...60023 2 pin roll m8 40 13 5563088 4 slide pad 25mm 6mm thick 14 1360318 2 roller platform 15 058492 100 4 hhcs m8 x 1 25 x 100 gr8 8 iso 4017 din 931 16 056069 012 32 m12 flat washer din 125 17 056059...

Page 28: ...Repair Parts 20 S2632E 1420331...

Page 29: ...er din 125 19 056059 050 18 hhcs m8 x 1 25 x 50 gr8 8 iso 4014 din 931 20 056066 008 35 nut hex m8 x 1 25 gr8 8 self locking din 985 21 056059 045 14 hhcs m8 x 1 25 x 45 gr8 8 iso 4014 din 931 22 3025...

Page 30: ...Repair Parts 22 S2632E 1420331...

Page 31: ...K PIVOT 8 056060 065 1 HHCS M10 X 1 5 x 65 G8 8 DIN 931 9 056066 010 1 NUT HEX M10 X1 50 GR 8 8 SELF LOCKING DIN 985 10 512459 016 4 HHCS M4 X 0 7 x 16 G8 8 ISO 4017 DIN 931 11 056066 004 4 NUT HEX M4...

Page 32: ...Repair Parts 24 S2632E 1420331...

Page 33: ...r Parts 25 6 31 inch 2 inch 2 inch 2 inch 2 inch ONE ABOVE EACH W HEEL ONE AS SHOW N AND ONE INSIDE TRAY COM PARTMENT ONE ON EACH W HEEL CSA Anchor Option Anchor Option CSA Placards and Decals Placard...

Page 34: ...986 2 Decal do not alter switch 25 562386 1 Compartment literature 26 511101 000 1 Decal Snorkel logo S2632E 512224 000 2 Decal Snorkel logo S1930E S1932E 27 595944 1 Ground strap 28 621486 6 Decal fo...

Page 35: ...S2632E 1420331 Hydraulics Hydraulics...

Page 36: ...Hydraulics S2632E 1420331...

Page 37: ...76 2 SOLENOID VALVE 2 6019078 2 DUAL SPADE COIL 20 VDC 3 6019086 1 FLOW DIVIDER 4 6018944 1 NEEDLE VALVE 5 4 7MM PERMANENT PLUG Non serviceable part 6 6019087 1 VALVE BODY DRIVE SPEED Drive Speed Mani...

Page 38: ...Hydraulics S2632E 1420331...

Page 39: ...sher 12 8230180 1 Rear thrust bearing 13 0372052 1 Drive link 14 0372054 1 Manifold 15 0372055 1 Rotor assembly 16 0372056 1 Balance plate with 3 balls 17 0372053 1 drive link spacer 18 0372057 1 End...

Page 40: ...Hydraulics S2632E 1420331...

Page 41: ...SOLENOID VALVE 9 6018943 1 SOLENOID VALVE 10 6019069 2 VALVE COUNTER BALANCE 11 6019041 2 SHUTTLE VALVE 12 6019077 1 SOLENOID VALVE 13 583956 4 COIL 20VDC 14 6019078 3 DUAL SPADE COIL 20 VDC 15 601904...

Page 42: ...Hydraulics S2632E 1420331...

Page 43: ...S2632E 1420331 Hydraulics 1 6047119 1 Cylinder steering EM C seal kit is not available for em c cylinder Steering Cylinder Item Part No Qty Description Steering Cylinder 6047119 D...

Page 44: ...Hydraulics 10 S2632E 1420331...

Page 45: ...lenoid 20v dc 6 6018024 1 cartridge valve 7 8180040 1 rod assembly 8 8180042 1 barrel assembly 9 Kit item 2 split bronze ring not sold separately 10 Kit item 1 O ring 27 1003 0 not sold separately 11...

Page 46: ...Hydraulics 12 S2632E 1420331...

Page 47: ...S2632E 1420331 Electrical Electrical...

Page 48: ...Electrical S2632E 1420331...

Page 49: ...1 wire 2 r375 ir 312 i100 black Item Part No Qty Description 12 AW G BLK 104 101 106 105 12 AW G RED 103 REM OVE PLUG FROM HOUSING AND INSERT PLUG FROM CHARGER SLIT BOOT AND W RAP W ITH TAPE AS NECESS...

Page 50: ...Electrical S2632E 1420331...

Page 51: ...Y W NC CONTACT 5 455186 1 HOURMETER 12 TO 60 VDC SQUARE 6 3049978 1 ALARM ECCO BEEPING 6 28VDC 7 0361163 1 PLAC GROUND CONT BOX 8 1370372 1 LWR HARNESS CONN 9 1370373 1 LWR HARNESS DUETSCH CONN Lower...

Page 52: ...UND 3 16 HOUR METER CONTROL HOUR 17 EMERGENCY STOP SWITCH EMS 18 TORQUE TRACTION SWITCH P3 3 19 OVERLOAD LAMP P1 8 20 SPARE 21 SPARE 22 SPARE 23 SPARE 24 SPARE Item 9 1370373 Pin ID Connector Position...

Page 53: ...06 1370365 1 WIRE 18 SPECIAL 107 0071515 1 WIRE 18 R6I R6I 5 108 1370366 1 WIRE 18 R6I SPADE8I 8 109 1360527 1 WIRE FUSE HOLDER 110 0071517 2 WIRE 18 R6I FEM 188I 13 111 3040156 1 FUSE 15 AMP Lower Co...

Page 54: ...Electrical S2632E 1420331...

Page 55: ...E 5 0361163 1 PLAC GROUND CONT BOX 6 1370372 1 LWR HARNESS CONN 7 3028810 1 PUSH PULL SW ASSY W NC CONTACT 8 502588 000 1 ALARM ECCO BEEPING 6 28VDC 9 1360523 1 LWR HARNESS DUETSCH CONN 10 5516330 1 L...

Page 56: ...10 15 GROUND 3 16 HOUR METER CONTROL HOUR 17 EMERGENCY STOP SWITCH EMS 18 TORQUE TRACTION SWITCH P3 3 19 OVERLOAD LAMP P1 8 20 SPARE 21 SPARE 22 SPARE 23 SPARE 24 SPARE Item 9 1360523 Pin ID Connector...

Page 57: ...1 FUSE 15 AMP Lower Control Box Internal Wiring Harness ANSI After August 2011 Item Part No Qty Description Lower Control Box Internal Wiring Harness ANSI After August 2011 P3 7 3 3 P1 8 P1 8 9 REF 8...

Page 58: ...Electrical 12 S2632E 1420331...

Page 59: ...CONTACT 7 3049978 1 ALARM ECCO BEEPING 6 28VDC 8 3020047 1 SW TGL SPDT ON NONE ON 9 1360522 1 PLAC GROUND CONT BOX 10 3020015 1 SW TGL SPDT ON OFF 11 3028832 1 SELECTOR SWITCH 8080210 1 SPARE KEY SOLD...

Page 60: ...2 LIFT DOWN SWITCH P4 4 13 LIFT UP SWITCH P4 5 14 GROUND ALARM OUTPUT P5 10 15 GROUND 3 16 HOUR METER CONTROL HOUR 17 EMERGENCY STOP SWITCH EMS 18 TORQUE TRACTION SWITCH P3 3 19 OVERLOAD LAMP P1 8 20...

Page 61: ...l Box Internal Wiring Harness ANSI AU After December 15 2011 Item Part No Qty Description 2 111 110 109 108 102 106 103 101 101 107 105 104 3 P3 2 3 P1 8 P3 12 P3 9 P3 7 P3 8 P 3 6 1 4 9 20 24 5 P 1 4...

Page 62: ...Electrical 16 S2632E 1420331...

Page 63: ...02588 00 1 ALARM ECCO BEEPING 6 28VDC 6 1360522 1 PLAC GROUND CONT BOX 7 1370372 1 LWR HARNESS CONN 8 1360523 1 LWR HARNESS DUETSCH CONN 9 3020015 1 SW TGL SPDT ON OFF 10 3028813 1 SELECTOR SWITCH 808...

Page 64: ...5 GROUND 3 16 HOUR METER CONTROL HOUR 17 EMERGENCY STOP SWITCH EMS 18 TORQUE TRACTION SWITCH P3 3 19 OVERLOAD LAMP P1 8 20 SPARE 21 SPARE 22 SPARE 23 SPARE 24 SPARE Item 8 1360523 Pin ID Connector Pos...

Page 65: ...Lower Control Box Internal Wiring Harness CE Before December 16 2011 Item Part No Qty Description Lower Control Box Internal Wiring Harness CE Before December 16 2011 111 110 109 102 103 106 3 108 P1...

Page 66: ...Electrical 20 S2632E 1420331...

Page 67: ...W NC CONTACT 7 3049978 1 ALARM ECCO BEEPING 6 28VDC 8 3020047 1 SW TGL SPDT ON NONE ON 9 1360522 1 PLAC GROUND CONT BOX 10 3020015 1 SW TGL SPDT ON OFF 11 3028832 1 SELECTOR SWITCH 8080210 1 SPARE KEY...

Page 68: ...4 1 12 LIFT DOWN SWITCH P4 4 13 LIFT UP SWITCH P4 5 14 GROUND ALARM OUTPUT P5 10 15 GROUND 3 16 HOUR METER CONTROL HOUR 17 EMERGENCY STOP SWITCH EMS 18 TORQUE TRACTION SWITCH P3 3 19 OVERLOAD LAMP P1...

Page 69: ...Lower Control Box Internal Wiring Harness CE After December 15 2011 Item Part No Qty Description Lower Control Box Internal Wiring Harness CE After December 15 2011 2 110 111 109 108 102 103 106 101 1...

Page 70: ...Electrical 24 S2632E 1420331...

Page 71: ...E ON 6 3020013 1 SW TGL SPST ON OFF 7 0072545 1 DECAL EMERGENCY STOP 8 512459 025 4 HHCS M4 X 0 7 x 25 G8 8 ISO 4017 DIN 933 9 056066 004 4 NUT LKG M4 0 70 10 1370353 1 PLT PLAT CONT 11 5563175 4 SCR...

Page 72: ...S PLATFORM P3 1 E DRIVE SELECT SWITCH P3 6 F PLATFORM EMS PLAT EMS G TORQUE TRACTION SWITCH P3 3 H LIFT SELECT SWITCH P3 7 J STEER RIGHT SWITCH P3 8 K STEER LEFT SWITCH P3 9 L TRIGGER SWITCH P3 12 M O...

Page 73: ...8 R6I SPADE8I 8 102 0071515 1 WIRE 18 R6I R6I5 NOT SHOWN 3220182 1 HARNESS DIODE FOR JOYSTICK Controller Upper Control Box ANSI Before December 16 2011 Item Part No Qty Description Controller Upper Co...

Page 74: ...Electrical 28 S2632E 1420331...

Page 75: ...W TGL SPST ON OFF 7 0072545 1 DECAL EMERGENCY STOP 8 512459 025 4 HHCS M4 X 0 7 x 25 G8 8 ISO 4017 DIN 933 9 056066 004 4 NUT HEX M4 X 0 70 GR 8 8 SELF LOCKING DIN 985 10 1370353 1 PLT PLAT CONT 11 55...

Page 76: ...LCB P3 2 7 DRIVE SELECT SWITCH P3 6 8 PLATFORM EMS PLAT EMS 9 TORQUE TRACTION SWITCH P3 3 10 LIFT SELECT SWITCH P3 7 11 STEER RIGHT SWITCH P3 8 12 STEER LEFT SWITCH P3 9 13 TRIGGER SWITCH P3 12 14 OVE...

Page 77: ...18 R6I SPADE8I 8 102 0071515 1 WIRE 18 R6I R6I5 NOT SHOWN 3220182 1 HARNESS DIODE FOR JOYSTICK Controller Upper Control Box ANSI After December 15 2011 Item Part No Qty Description Controller Upper Co...

Page 78: ...Electrical 32 S2632E 1420331...

Page 79: ...W TGL SPST ON OFF 8 1420254 1 PLAC UPPER CONTROL 9 1370353 1 PLT PLAT CONT 10 5563175 4 SCR SLFTPG M6 X 1 5LG 11 1420253 1 HARNESS PLATF CONT 12 3040411 1 ALARM MINI SIREN 13 510542 000 1 SW PUSH BUTT...

Page 80: ...S PLATFORM P3 1 E DRIVE SELECT SWITCH P3 6 F PLATFORM EMS PLAT EMS G TORQUE TRACTION SWITCH P3 3 H LIFT SELECT SWITCH P3 7 J STEER RIGHT SWITCH P3 8 K STEER LEFT SWITCH P3 9 L TRIGGER SWITCH P3 12 M O...

Page 81: ...0521 1 WIRE SPECIAL 103 0071546 1 WIRE R6I FEM188I 8 104 300804 1 WIRE 18 FEM250FI R8 6 105 0071515 1 WIRE 18 R6I R6I 5 Controller Upper Control Box CE Before December 16 2011 Item Part No Qty Descrip...

Page 82: ...Electrical 36 S2632E 1420331...

Page 83: ...20013 1 SW TGL SPST ON OFF 8 1420254 1 PLAC PLAT CONT BOX 9 1370353 1 PLT PLAT CONT 10 5563175 4 SCR SLFTPG M6 X 1 5LG 11 1420308 1 HARNESS PLATF CONT 12 3040411 1 ALARM MINI SIREN 13 510542 000 1 SW...

Page 84: ...LCB P3 2 7 DRIVE SELECT SWITCH P3 6 8 PLATFORM EMS PLAT EMS 9 TORQUE TRACTION SWITCH P3 3 10 LIFT SELECT SWITCH P3 7 11 STEER RIGHT SWITCH P3 8 12 STEER LEFT SWITCH P3 9 13 TRIGGER SWITCH P3 12 14 OVE...

Page 85: ...188I 8 104 300804 1 WIRE 18 FEM250FI R8 6 105 0071515 1 WIRE 18 R6I R6I 5 NOT SHOWN 3220182 1 HARNESS DIODE FOR JOYSTICK Controller Upper Control Box CE AU After December 15 2011 Item Part No Qty Desc...

Page 86: ...Electrical 40 S2632E 1420331...

Page 87: ...PLASTIC 4 3087808 1 ACTUATOR BH HANDLE 5 3087811 1 LEVER ENABLER BH HANDLE 6 3087819 1 GASKET BH HANDLE 7 3087820 1 GASKET BH HANDLE 8 3087810 1 PUSHBUTTON MOMENTARY BLACK 9 3087806 2 MICROSWITCH BH...

Page 88: ...40 2 S2632E 1420331...

Page 89: ...REAKER 15 AMP 9 3040116 1 CONN 75 500 625 10 3040624 1 RECEPTACLE GFCI OUTLET 20 AMP 11 3040625 1 COVER GFCI OUTLET WEATHERPROOF 12 5093001 1 CUSHION CLAMP 8 1 2 13 5569978 4 SCR SLFTPG 8 375 THREAD C...

Page 90: ...Electrical 42 S2632E 1420331...

Page 91: ...SOCKETS CONTACTS 16 3 3049861 13 CONN 14 PIN DEUTSCH PLUG 4 3040342 24 SOCKET CONTACT SIZE 16 16 18GA 5 300647 A R CABLE 18GA 14 CONDUCTOR WIRE Platform Control Cable Before December 16 2011 Item Par...

Page 92: ...Electrical 44 S2632E 1420331...

Page 93: ...2011 Item Part No Qty Description Platform Control Cable After December 15 2011 1420309 A PLUG 21 WHITE PLUG 20 WHITE PLUG 19 WHITE SPARE 4 18 18 WHITE SPARE 3 17 17 WHITE SPARE 2 16 16 WHITE SPARE 1...

Page 94: ...Electrical 46 S2632E 1420331...

Page 95: ...W4P 4 PIN DEUTSCH PLUG Limit Switch Before April 11 2012 Item Part No Qty Description Limit Switch Before April 11 2012 1 2 3028796 SCHEMATIC 3 4 1 2 3 4 REFERENCE 3049889 BLACK BROWN BLACK WHITE BLUE...

Page 96: ...Electrical 48 S2632E 1420331...

Page 97: ...NSOR MAGNETIC 2 3049889 1 CONNECTOR 4 PIN DEUTSCH RECEP 3 3049891 1 LOCKWEDGE W4P 4 PIN DEUTSCH PLUG 4 3040341 4 PIN CONTACT 16 DEUTSCH Magnetic Sensor After April 10 2012 Item Part No Qty Description...

Page 98: ...Electrical 50 S2632E 1420331...

Page 99: ...LE COND WHT 9 3049888 2 CONN 4 PIN DEUTSCH PLUG 10 3049890 2 LOCK WEDGE 4 PIN DEUTSCH PLUG 11 3040097 4 SEALING PLUG 16 DEUTSCH 12 3049803 7 CONN 2 PIN DEUTSCH 13 3049807 7 LOCK WEDGE 2 PIN DEUTSCH PL...

Page 100: ...Electrical 52 S2632E 1420331 Main Wiring Harness Before December 16 2011 Main Wiring Harness Before December 16 2011 1370360 C...

Page 101: ...3 1 4 9 5 10 15 20 24 21 16 1 3 4 6 7 9 1 3 4 6 7 9 1 3 4 6 8 9 10 12 1 3 4 6 8 9 10 12 1 3 4 6 8 9 10 12 1 4 2 3 1 4 2 3 1 2 1 2 3 1 P5 11 1 P5 11 SPL 4 P5 11 2 RIGHT LEFT CKT 1 CAV INTERLOCK INT 2 3...

Page 102: ...OTHOLE SW Part 3049888 2 P2 7B ITEM 2 3 P4 7 4 P5 12 P5 12B SPL P5 12 P5 12 2 RIGHT LEFT P2 8 P2 8 2 SPL P2 8 P2 8B RIGHT LEFT P5 9 P5 9 2 SPL P5 9 P5 9B RIGHT LEFT 3 1 1 3 1 4 2 3 1 4 2 3 1 2 1 2 CKT...

Page 103: ...2 RIGHT LEFT CKT 1 CAV ITEM 3 P5 11 2 CKT 1 CAV ITEM 3 3 1 CKT 1 CAV ITEM 3 P5 11 1 CKT 1 CAV ITEM 3 3F CKT 1 CAV ITEM 3 P5 6 CKT 1 CAV ITEM 3 3D CKT 1 CAV ITEM 3 P5 3 CKT 1 CAV ITEM 3 3C CKT 1 CAV IT...

Page 104: ...11 P5 11 12 P5 12 ITEM 9 1 CAV P4 1 CKT P4 2 3 4 P4 4 5 P4 5 6 P4 6 7 P4 7 8 9 10 11 12 ITEM 9 1 CAV P3 1 CKT P3 2 P3 2 3 P3 3 4 5 6 P3 6 7 P3 7 8 P3 8 9 P3 9 10 11 12 P3 12 ITEM 9 1 3 4 6 7 9 1 3 4 6...

Page 105: ...P2 3 0V low current for sensors only P2 4 Pressure sensor input P2 5 EZfit height sensor 2 input optional P2 6 Spare analog input P2 7 B feed low current for switches only P2 8 Lift down valve return...

Page 106: ...ut B when active P5 9 Torque valve output B when active P5 10 Overload and motion alarm output B when active P5 11 Up valve output B when active P5 12 Spare valve output Electrical System Pin ID After...

Page 107: ...0158 1 PRESSURE TRANSDUCER 2 614986 1 FTG RDCR EXP 6S 4S STL 3 3030157 1 ANGLE TRANSDUCER 4 974749 2 SCREW RHD MACHINE 10 24 X 1 75 Overload System CE Item Part No Qty Description Overload System CE 0...

Page 108: ...Electrical 60 S2632E 1420331...

Page 109: ...S2632E 1420331 Options Options...

Page 110: ...Options S2632E 1420331...

Page 111: ...hine screw 10 24 x 1 2 inch long round head 8 974689 2 Machine screw 10 24 x 3 4 inch long round head 9 986009 4 Washer 10 medium flat 10 5560034 4 Nut 10 24 self locking 11 0361295 1 Wire harness fla...

Page 112: ...Options S2632E 1420331...

Page 113: ...S2632E 1420331 Options 1 486756 1 Key switch 2 302859 1 wire 18 r6i r6i 10 blk 3 583146 1 decal key switch on off 4 480006 1 o ring Item Part No Qty Description Key Switch Key Switch 0361451 A...

Page 114: ...Options S2632E 1420331...

Page 115: ...D 1 75DIAX 094GRV 4 5560004 1 NUT HEX LKG 250 20 5 986019 1 WSHR FLAT 250 6 970029 1 BLT HEXHD 250 20 75 GR5 Z P 7 974689 3 SCR RDH MACH 10 24 75 8 5560034 3 NUT HEX LKG 10 24 9 5093004 4 CLP CUSH 750...

Page 116: ...Options S2632E 1420331...

Page 117: ...BRACKET LANYARD ATTACHMENT 3 0360893 2 PLATE LANYARD ATTACHMENT 4 5560704 4 BoLT HEXHD 375 16 1 25 GRade 8 5 5563046 4 WaSHeR FLAT HARD 375 6 5560033 4 NUT HEX LKG 375 16 7 0150448 2 DECAL ATTACH FAL...

Page 118: ...Options 10 S2632E 1420331...

Page 119: ...0893 2 PLATE LANYARD ATTACHMENT 6 5560704 4 BoLT HEXHD 375 16 1 25 GRade 8 7 5560033 4 NUT HEX LKG 375 16 8 986299 8 WaSHeR FLAT 375 9 0361514 1 DECAL PLATform CAPacity 500 W WIND Not shown 1420331 1...

Page 120: ...Options 12 S2632E 1420331...

Page 121: ...331 Options 13 1 2 1 1360397 1 upper control assembly ansi 2 487696 1 battery condition indicator 101 300804 1 WIRE Item Part No Qty Description Battery Condition Indicator Battery Condition Indicator...

Page 122: ...Options 14 S2632E 1420331...

Page 123: ...S2632E 1420331 Maintenance Maintenance...

Page 124: ...Maintenance S2632E 1420331...

Page 125: ...ecommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections Warning The potential for an accident increases when ope...

Page 126: ...ine can be increased by keep ing dirt and foreign materials out of the vital components Shields covers seals and filters help to keep air and oil supplies clean However these items must be maintained...

Page 127: ...ds and Decals Proper manual in holder Proper level Clean connectors tight Proper operation No wear or physical damage Between full and add marks with platform stowed No leaks all fittings tight Fully...

Page 128: ...Maintenance S2632E 1420331...

Page 129: ...er for foreign matter that could indicate component wear Check for leaks blistering cracks etc Fill with proper fluid between Full and Add marks Check for wear and securely fasten Fully closed Check f...

Page 130: ...placements as necessary Proper manual in document holder Welds intact no damage or deformation All fasteners in place no loose or missing parts Check for damage and deformation Clean to prevent slip a...

Page 131: ...function cuts out automatically the alarm sounds and the red light on the control panel flashes before the platform reaches an elevation of ap proximately 1 8 m 6 Shuts off all controls Check for smoo...

Page 132: ...drive functions must also cut out D Repeat steps B and C elevating the rear tires E Place the smart level on the chassis in the side to side direction Zero the level Elevate the tires on the right sid...

Page 133: ...chines Complete Frequent Maintenance Drain flush and clean hydraulic system Refill with new fluid Replace Check steer pressure Check system relief pressure Clean and repack Above 10 F 13 C Mobil DTE 1...

Page 134: ...Maintenance 12 S2632E 1420331...

Page 135: ...S2632E 1420331 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed...

Page 136: ...Maintenance 14 S2632E 1420331...

Page 137: ...ment should be in accordance with the manufacturer s recommendations Tie Rods Tie rods Item 1 Lubricate using a petroleum based spray lubricant following the Frequent Inspection and Maintenance schedu...

Page 138: ...dam age and excessive wear as outlined in the maintenance schedule Do not lubricate scissor arm bearings Batteries Batteries Item 11 The batteries and battery cables should be checked to assure that...

Page 139: ...equalized once per week Manually timed chargers should have the charge time extended approximately 3 hours Automatically controlled chargers should be unplugged and reconnected after completing a char...

Page 140: ...atically turn off after the charge cycle is com pleted The charging cycle may last 1 1 2 to 18 hours depending on the state of charge of the batteries If the charging cycle should exceed 18 hours with...

Page 141: ...g by 12 Bolt Grade SAE Grade 1 or 2 SAE Grade 5 SAE Grade 6 SAE Grade 8 Marking Minimum Tensile Strength 64 000 psi 105 000 psi 133 000 psi 150 000 psi Material Definition Low Carbon Steel Medium Carb...

Page 142: ...Maintenance 20 S2632E 1420331...

Page 143: ...SOL20 VALVE STEERRIGHT SOL21 VALVE DOW N SOL22 VALVE LIFT SOL23 VALVE DUM P SW 1 UPPERCONTROL DRIVE LIFTSELECTORSW ITCH SW 3 LOW ERCONTROL LIFT DOW NSW ITCH SW 4 LOW ERCONTROLBOXENABLESW ITCH SW 5 DRI...

Page 144: ...OL 21 VALVE DOW N SOL 22 VALVE LIFT SOL 23 VALVE DUMP SW 1 UPPER CONTROL DRIVE LIFT SELECTOR SW ITCH SW 3 LOW ER CONTROL LIFT DOW N SW ITCH SW 4 LOW ER CONTROL BOX ENABLE SW ITCH SW 5 DRIVE SPEED SW I...

Page 145: ...IFT SOL 23 VALVE DUMP SW 1 UPPER CONTROL DRIVE LIFT SELECTOR SW ITCH SW 3 LOW ER CONTROL LIFT DOW N SW ITCH SW 4 LOW ER CONTROL BOX ENABLE SW ITCH SW 5 DRIVE SPEED SW ITCH SW 11 HORN PUSH BUTTON SW IT...

Page 146: ...Electrical Schematic 4...

Page 147: ...Hydraulic Schematic 1 Hydraulic Schematic S2632E All Machines A37023B...

Page 148: ...Hydraulic Schematic 2...

Page 149: ...Record has been properly com pleted and returned to the Snorkel Warranty department within fifteen 15 days after delivery of the Snorkel product to the Customer or Dealer s demonstration rental fleet...

Page 150: ...oval by the Snorkel Warranty Department prior to performing the warranty repair or replacement When a Distributor Customer perceive a warranty issue to exist the following steps must be adhered to All...

Page 151: ...cility downtime of the machine lost time for workers lost orders lost rental revenue lost profits expenses or increased cost This warranty is expressly in lieu of all other warranties representations...

Page 152: ...HEDULE Limited Warranty Periods Item New machine materials and workmanship Structural components Chassis Turntable Booms Scissors Parts held in a Distributor s stock Parts sold non warranty Batteries...

Page 153: ......

Page 154: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...