socomec ATyS r, Instruction Manual

Page 1: ...Remote Transfer Switching Equipment ATyS ATyS r www socomec com To download brochures catalogues and technical manuals INSTRUCTION MANUAL EN ...

Page 2: ...current instuction manual covers the following SOCOMEC products ATyS Remotely operated transfer switching equipment ATyS r Remotely operated transfer switching equipment Transfer swithing part of the ATyS A and ATyS C Automatic transfer switching equipment ...

Page 3: ...3 EN ATyS ATyS r 541630C SOCOMEC ...

Page 4: ... 5 3 8 EMC STANDARD 18 5 4 ATYS R ACCESSORIES AVAILABLE 19 6 INSTALLATION 20 6 1 PRODUCT DIMENSIONS 20 6 1 1 DIMENSIONS FRAME B3 TO B5 125A TO 630A 20 6 1 2 DIMENSIONS FRAME B6 B7 800A TO 1600A 22 6 1 3 DIMENSIONS FRAME B8 2000A TO 3200A 23 6 2 MOUNTING ORIENTATION 24 6 3 ASSEMBLY OF CUSTOMER MOUNTED ACCESSORIES 24 6 3 1 CLIP FOR EMERGENCY HANDLE STORAGE 24 6 3 2 BRIDGING BAR INSTALLATION 25 6 3 3...

Page 5: ...ATYS R PRODUCT AVAILABLE OUTPUT MOTORISATION 39 8 2 3 4 TECHNICAL DATA 40 8 3 OPERATING SEQUENCES 40 9 CHARACTERISTICS 41 10 PREVENTIVE MAINTENANCE 44 11 TROUBLE SHOOTING GUIDE 44 12 ACCESSORIES 45 12 1 TERMINAL SHROUDS 45 12 2 TERMINAL SCREENS 45 12 3 BRIDGING BARS 45 12 4 COPPER BAR CONNECTION KITS 46 12 5 SOLID NEUTRAL 46 12 6 AUTOTRANSFORMER 400 230 VAC 46 12 7 DC POWER SUPPLY 47 12 8 VOLTAGE ...

Page 6: ...al injury and or damage to equipment This instruction manual must be made accessible so as to be easily available to anyone who may need to read it in relation with the ATyS r The ATyS r meets the European Directives governing this type of product and includes CE marking on each product No covers on the ATyS r should be opened with or without voltage as there may still be dangerous voltages inside...

Page 7: ... tested solution Intuitive HMI for emergency local operation Integrated and robust switch disconnection Window with clearly visible position indication I 0 II An inherent failsafe mechanical interlock Stable positions I 0 II non affected by typical vibration and shock Constant pressure on the contacts non affected by network voltage Energy Efficient with virtually no consumption whilst on the norm...

Page 8: ...end on the application as well as the nature of installation in which the ATyS will be installed This instruction manual includes details and instructions specific to the ATyS r RTSE only For all other ATyS family of products please refer to the specific instruction manual related to that product Available for download on www socomec com An overview of the complete ATyS range is presented below Th...

Page 9: ...1 9 2 11 3 5 2 Programmable I O 6 1 Additional programmable I O modules Optional up to 4 modules 8 8 Remotely operated Transfer Switching Equipment RTSE Class PC Automatic Transfer Switching Equipment ATSE Class PC Remote Manual Control Auto Remote Manual Control Auto Remote Local Manual Control Auto configuration of voltage and frequency levels Switch Position LED display Security Sealing Cover C...

Page 10: ... parts intended to be earthed and between poles For 200 630A Uimp 12 kV Terminations must respect a minimum of 14 mm clearance from live parts to parts intended to be earthed and between poles Failure to observe good enginering practises as well as to follow these safety instructions may expose the user and others to serious injury or death Risk of damaging the device In case the product is droppe...

Page 11: ... 67 42 5 1 48 37 5 W U CA 5 43 138 3 98 101 X T Fix M F C Fix 7 38 187 5 0 83 21 9 04 229 5 0 49 12 5 0 30 7 5 0 34 8 6 0 64 16 2 0 64 16 2 0 34 8 6 AUT 90 90 I II 0 3x Ø4 8 mm 1 2 301 302 2 312313314315316317 63A64A 24 14 04 13 CONTROL OUTPUTS Imp 60ms maintened To enable control close contact 312 with 317 To force the product to 0 position OFF bridge the contact 313 with 317 For contactor logic ...

Page 12: ...inations must respect a minimum of 14 mm clearance from live parts to parts intended to be earthed and between poles Failure to observe good enginering practises as well as to follow these safety instructions may expose the user and others to serious injury or death Risk of damaging the device In case the product is dropped or damaged in any way it is recommended to replace the complete product Ac...

Page 13: ...0 49 12 5 0 33 8 5 0 62 15 75 0 62 15 75 0 20 5 0 20 5 0 63x0 43 16x11 ø 0 35 ø 9 ø 0 59 ø 15 0 59 15 ø 0 49 ø 12 5 0 59 15 1 12 28 5 1 12 28 5 0 33 8 5 1 97 50 2 36 60 3 54 90 1 30 33 1 18 30 1 18 30 1 77 45 1 77 45 0 98 25 0 98 25 1 30 33 0 39 10 1250 A 1 2 301 302 2 312313314315316317 63A64A 24 14 04 13 CONTROL OUTPUTS 1 2 2 1 3 3x Ø4 8 mm Contactor logic Impulse logic order I position I order ...

Page 14: ...or housing 10 Green LED Indication Power ATyS control voltage input within specified range 11 Auto Manual mode selector switch 12 Emergency manual operation Direct Handle 13 Emergency manual operation shaft location Accessible only in manual mode 14 Red LED Indication Product Unavailable Manual Mode Fault Condition 15 Padlocking facility Up to 3 padlocks of dia 4 8mm 16 Output contacts x 4 Positio...

Page 15: ...g wiring details 2 Product serial number barcode and CE marking 3 Switch 1 Front and Switch 2 back identification labels 4 ATyS r product current rating and reference number label 5 Auxiliary power supply contacts identification label 6 Motor barcode and serial number 7 Emergency manual operation direction of rotation indication 8 Output contacts identification label 9 Input contacts identificatio...

Page 16: ...rature From 20 to 40 C without derating From 20 to 70 C when applying a Kt derating correction factor Kt Correction Factor Temperature 0 9 40 C 50 C 0 8 50 C 60 C 0 7 60 C 70 C Simplified derating method Ithu Ith x Kf A more precise calculation may be done for specific applications Should this be required please contact SOCOMEC 5 3 2 2 Hygrometry 80 humidity without condensation at 55 C 95 humidit...

Page 17: ...0A 3 9523 3025 6 9 10 2 585x385x310 4 9523 4025 7 0 11 0 585x385x310 315A 3 9523 3031 7 0 10 3 585x385x310 4 9523 4031 8 1 11 4 585x385x310 400A 3 9523 3040 7 0 10 3 585x385x310 4 9523 4040 8 1 11 4 585x385x310 B5 500A 3 9523 3050 11 7 15 0 585x385x385 4 9523 4050 13 6 16 9 585x385x385 630A 3 9523 3063 12 2 15 5 585x385x385 4 9523 4063 14 3 17 6 585x385x385 B6 800A 3 9523 3080 27 9 43 9 730x800x60...

Page 18: ...CE directive 5 3 8 EMC standard The ATyS r is designed and built in accordance with IEC 60947 1 standards Products intended to be installed in an Industrial Commercial and or Residential Environment therefore respecting both Class A as well as Class B EMC requirements DESCRIPTION STD IEC REQUIREMENT CRITERIA Conducted CISPR 11 Class B Radiated CISPR 11 Class B ESD contact 61000 4 2 4KV B ESD air 6...

Page 19: ...h position Included as standard for ratings from 2000 to 3200A For Low level AC please consult SOCOMEC KEY LOCK AUTO MANUAL SELECTOR SWITCH The ATyS r mode selector switch is delivered with a rotary handle as standard This can be replaced with a key lock Download key lock assembly instructions for details Ref 9599 1007 RONIS KEY PADLOCKING ACCESSORIES Locking of the electrical and manual operation...

Page 20: ... 2 8 6 W U CA 138 101 1 Padlocking Facility Locking bracket for up to 3 padlocks of dia 4 8mm 2 Emergency manual operation Maximum operating radius with an operating angle of 2x 90 3 Connection and disconnection area 4 Terminal shrouds 5 Emergency removable handle 6 Flush mounting cutout dimensions for front door CAUTION To consider the space required for manual operation and wiring When using the...

Page 21: ...5 317 328 378 328 378 328 378 377 437 377 437 H 151 151 151 151 151 151 152 152 152 152 152 152 221 221 221 221 J 154 184 154 184 154 184 195 245 195 245 195 245 244 304 244 304 J1 34 34 34 34 34 34 35 35 35 35 35 35 34 34 34 34 M 120 150 120 150 120 150 160 150 160 210 160 210 210 270 210 270 T 36 36 36 36 36 36 50 50 50 50 50 50 65 65 65 65 U 20 20 20 20 20 20 25 25 35 35 35 35 32 32 45 45 V 25 ...

Page 22: ...ction and disconnection area 4 Terminal screen 5 Phase Barriers 6 Emergency removable handle 7 Flush mounting cutout dimensions for front door 800 A 1000 A 1250 A 1600 A 3P 4P 3P 4P 3P 4P 3P 4P AA 321 321 321 321 330 330 288 288 AC 461 461 461 461 461 461 531 531 B 370 370 370 370 370 370 380 380 F 504 584 504 584 504 584 596 716 J 307 387 307 387 307 387 399 519 M 255 335 255 335 255 335 347 467 ...

Page 23: ...padlocks of dia 4 8mm 2 Emergency manual operation Maximum operating radius with an operating angle of 2x 90 3 Connection and disconnection area 4 Terminal shields 5 Phase Barriers 6 Emergency removable handle 7 Frame B8 Dual frame factory fitted power terminal connections 8 Flush mounting cutout dimensions for front door 2000 A 3200 A 3P 4P 3P 4P F 596 716 596 716 J 398 5 518 5 398 5 518 5 M 347 ...

Page 24: ...ommended Not Allowed OK OK CAUTION Always install the product on a flat and rigid surface 6 3 Assembly of customer mounted accessories DANGER Never handle any customer mounted accessories while there may be the risk of voltage being or becoming present 6 3 1 Clip for emergency handle storage Max tightening torque 2 5 Nm ...

Page 25: ...f the switch Recommended tightening torque M6 4 5 N m M8 8 3 N m M10 20 N m M12 40 N m Maximum tightening torque M6 5 4 N m M8 13 N m M10 26 N m M12 45 N m 6 3 3 Terminal shrouds Available from 125A to 630A Frame B3 to Frame B5 Upstream downstream front or rear mounting When fitted with bridging bars only the front terminal shrouds are to be installed ...

Page 26: ...26 EN ATyS ATyS r 541630C SOCOMEC 6 3 4 Terminal screens 125A to 630A 500A to 1600A 2000A to 3200A ...

Page 27: ...ntact MOY M M12 NFE 25 511 H M12 01 H M12 35 6 8 6 x 12 x 6 x 02 H M12 55 6 8 3 x 6 x 3 x 03 H M12 55 6 8 5 x 10 x 5 x 04 H M12 35 6 8 3 x 3 x H M12 45 6 8 3 x 3 x 05 H M12 65 6 8 3 x 6 x 3 x 06 H M12 65 6 8 5 x 10 x 5 x 07 H M12 55 6 8 3 x 6 x 3 x 08 H M12 55 6 8 5 x 10 x 5 x 09 H M12 55 6 8 10 x 20 x 10 x 10 H M12 65 6 8 3 x 6 x 3 x 11 H M12 65 6 8 5 x 10 x 5 x 12 H M12 65 6 8 10 x 20 x 10 x A B...

Page 28: ... 2619 1200 included with 3200A V4 Kit 2699 1200 x 1 V5 V6 Kit 2629 1200 x 1 2639 1200 x 1 6 3 7 Outgoing bridge connection assembly 2000A 2500A MINIMUM CU BAR SECTION FOR ITH 2000A 3X100X5MM FOR ITH 2500A 4X100X5MM VERSION 07 VERSION 08 VERSION 09 V7 V8 Kit 2619 1200 x 2 2699 1201 x 2 2629 1200 x 1 4109 0320 x 1 V9 Kit 2619 1200 x 2 2629 1200 x 2 2639 1200 x 2 3200A MINIMUM CU BAR SECTION 3X100X10...

Page 29: ...12Vdc 301 302 230 Vac 400Vac 230 Vac 24Vdc 6 3 8 2 12 24VDC Power Supply DC power supply available in 12Vdc as well as 24Vdc intended to allow a standard ATyS r 125 1600A to be powered from an appropriate DC supply Usually the battery of the backup generator source This converter is to be positioned as close as possible to the DC power source 301 302 230 Vac 12Vdc 301 302 230 Vac 400Vac 301 302 23...

Page 30: ...6 3 10 Additional auxiliary contacts Intended for pre breaking and signaling of positions I and II A maximum of 2 NO NC additional auxiliary contacts can be fitted for each position Customer assembly may be required 82 92 84 94 81 91 fast on Pos II Pos I 81 81 82 84 91 92 94 Pos I Pos II 82 84 91 92 94 2x 1 125 A to 630 A Optional 800 A to 1600 A Optional 2000 A to 3200 A Standard 1 When mounting ...

Page 31: ...pect a minimum of 8 mm clearance from live parts to parts intended to be earthed and between poles For B4 5 6 7 8 12kV Terminations must respect a minimum of 14 mm clearance from live parts to parts intended to be earthed and between poles 7 1 2 Power connection terminals 125A TO 630A Refer to section Product dimensions page 20 for power connection terminals up to 630A 33 8 5 8 5 50 33 10 ø 9 ø 15...

Page 32: ...5 240 2x150 2x185 2x240 Minimum bars section Cu mm2 Ith 2x30 x5 2x40 x5 2x50 x5 2x63 x5 2x80 x5 2x100 x5 3x100 x5 2x100 x10 3x100 x10 Maximum cables section Cu mm2 50 95 150 150 240 240 2x300 2x300 2x300 4x185 4x185 6x185 Maximum bars width Cu mm 25 25 25 32 32 32 50 50 63 63 63 100 100 100 100 Note for all ratings Take into account the connection cable lengths and or others environmental specific...

Page 33: ...ected to the ATyS when voltage may be present CAUTION Verify that the Auxiliary power supply feeding terminals 301 and 302 are within the limits of 208VAC 277VAC 20 166 332VAC 7 2 2 ATyS r RTSE ATS Controllers type ATyS C25 and ATyS C55 C65 Refer to the relevant ATS controller instruction manual for ATyS C25 and ATyS C55 65 details ATyS C25 Measurement and power supply Control and position informa...

Page 34: ... Fault powered and ready to changeover 64A ADDITIONAL AUX CONTACT INCLUDED WITH 2000A TO 3200A OPTIONAL FOR 800A TO 1600A 81 Common for Aux Contacts positions I Dry Contacts 2A AC1 250V 1 5 2 5mm2 82 Aux Contact position I Normally Closed Contact 84 Aux Contact position I Normally Open Contact 91 Common for Aux Contacts positions II 92 Aux Contact position II Normally Closed Contact 94 Aux Contact...

Page 35: ...of the manual operation handle when in AUT Mode AUTO Mode position is inhibited when padlocked or when the handle for manual operation is inserted into the ATyS r MODE 90 90 I II 0 AUT MANUAL MODE Not Padlocked Inhibits the control inputs Allows to insert the handle for emergency manual operation Allows padlocking in O Position With the handle for manual operation removed Turning the selector swit...

Page 36: ...he product position and direction of rotation before effecting manual operation Ensure to remove the handle from the product before changing the selector switch back to AUT position 8 1 2 Padlocking The ATyS r can be padlocked in the 0 position as standard whilst padlocking in positions I O or II is available as a factory fitted option To padlock the ATyS r first ensure that the ATyS r mode select...

Page 37: ...closed with 317 when in AUTO Force the switch to the OFF Position This is a Priority Order Input meaning that when closed with 317 it takes priority over all other electrical commands The ATyS r will remain in 0 position as long as the contact 313 317 remains closed Once the contact is open the ATyS r is ready to receive new orders This contact order is independent of other inputs and is also enab...

Page 38: ...idging terminals 316 and 317 NOTE 312 317 closed Force ATyS r to OFF Position takes priority over all other orders no matter of the control logic used Impulse logic The ATyS r is driven to a stable position I O II after receiving an impulse order A switching command of at least 60 ms is necessary to initiate the switching operation Orders I and II have priority over order 0 Note The logic diagrams...

Page 39: ...uld one of the tests fail a second test is performed to reconfirm the error state Should the ATyS r motorisation module become unavailable contact 63A 64A are opened the power ready LED s are switched off and the fault LED is activated The fault LED will remain active for as long as sufficient power is available and the fault condition is not reset The fault is reset when the product is switched f...

Page 40: ...but by an external controller OTT time starts when the order is received by the product 2 Product opening time I 0 or II 0 POT This time is measured from the instant that the monitored supply is not considered as available to the opening of the main contacts exclusive of any purposely introduced time delay If the product is controlled via external orders this time is measured from the moment when ...

Page 41: ...41 EN ATyS ATyS r 541630C SOCOMEC 9 CHARACTERISTICS ...

Page 42: ...al short circuit with fuse gG DIN according to IEC 60947 3 Prospective fuse protected short circuit withstand at 415 VAC 6 100 100 50 50 50 50 50 50 Prospective fuse protected short circuit withstand at 690 VAC kA rms 50 50 50 50 50 Associated fuse rating A 125 160 200 250 315 400 500 630 Short circuit withstand without protection as per IEC 60947 3 Rated short time withstand current 0 3s Icw at 4...

Page 43: ...Prospective fuse protected short circuit withstand at 690 VAC kA rms 50 50 50 Associated fuse rating A 800 1000 1250 2x800 Short circuit withstand without protection as per IEC 60947 3 Rated short time withstand current 0 3s Icw at 415 VAC kA rms 64 64 64 78 78 78 78 Rated short time withstand current 1s Icw at 415 VAC kA rms 35 35 35 50 50 50 50 Rated peak withstand current at 415 VAC kA peak 55 ...

Page 44: ...ssible to manually operate the switch Verify that the front selector switch position is on the Manual position Make sure that the product is not padlocked Verify the rotation direction of the handle Apply a sufficient progressive action in the direction as indicated on the handle Electrical operation does not correspond to external order I O II Verify the selected control logic wiring impulse or c...

Page 45: ...ating A Frame size No of poles Position Reference 125 200 B3 3 P top bottom 1509 3012 125 200 B3 4 P top bottom 1509 4012 250 400 B4 3 P top bottom 1509 3025 250 400 B4 4 P top bottom 1509 4025 500 630 B5 3 P top bottom 1509 3063 500 630 B5 4 P top bottom 1509 4063 800 1250 B6 3 P top bottom 1509 3080 800 1250 B6 4 P top bottom 1509 4080 1600 B7 3 P top bottom 1509 3160 1600 B7 4 P top bottom 1509...

Page 46: ...639 1200 2 3200 B8 Connection part A included 3200 B8 T piece part C 2 2629 1200 2 3200 B8 Bracket part D 2 2639 1200 2 Top or bottom bridging connection Fig 3 Rating A Frame size Piece Quantity to order per pole 1 Reference 2000 2500 B8 Connection part A 2 2619 1200 2000 2500 B8 Bolt set part B 2 2699 1200 2000 2500 B8 Bar part E 1 4109 0320 2 2000 2500 B8 T piece part C 1 2629 1200 2 3200 B8 Con...

Page 47: ...0 B3 B5 1529 0012 800 3200 B6 B8 1529 0080 For ATyS d t g and p Rating A Frame size Reference 125 630 B3 B5 1539 0012 800 3200 B6 B8 1539 0080 12 10 Auxiliary contacts additional Use Pre breaking and signalling of positions I and II each reference provides a single factory or customer fitted NO NC contacts for both positions Low level auxiliary contacts please consult us Rating A Frame size Type o...

Page 48: ...pe ATyS C25 ATyS C55 ATyS C65 Reference Reference Reference Supplied from measurement circuit or from optional DC aux supply 1600 0025 1600 0055 1600 0065 atys_869_a 12 14 Auto Manual key selector Use Replaces the standard Auto Manual selector knob with a key selector providing added security by preventing unauthorised use of product Customer assembly required Rating A Frame size Reference 125 320...

Page 49: ...9509 5160 2000 3200 A 9509 5320 13 2 Power section References to be used for replacing the switching module of ATyS r d t g or p Please contact SOCOMEC 13 3 Kit of connectors The kit contains all connectors need to be replaced or missing for ATyS r d t g or p Connectors Kit for Reference ATyS r d t g p 1609 0597 13 4 Metal mounting brackets This accessory may also be used to replace the original m...

Page 50: ...dby Power ATYS reference Product 97 UL I O II Type 2 ATYS Ctrl Voltage 3 230VAC 208 277VAC Nominal N of poles 2 2 Pole 3 3 Pole 4 4 Pole Rating 010 100A 020 200A 026 260A 040 400A 97 2 3 4 0 1 0 Note only valid for UL 1008 products Typical IEC 60947 6 1 ATYS reference Product 95 IEC I O II Type 2 ATyS r 3 ATyS d 4 ATyS t 5 ATyS g 7 ATyS p Ctrl Voltage 3 230VAC 166 332VAC N of poles 3 3 Pole 4 4 Po...

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Page 52: ...541630C Non contractual document 2020 Socomec SAS All rights reserved CORPORATE HQ CONTACT SOCOMEC SAS 1 4 RUE DE WESTHOUSE 67235 BENFELD FRANCE www socomec com ...