socomec MASTERYS BC 15, Installation And Operating Manual

Page 1: ...allation et d utilisation FR Manuale di installazione e uso IT Installatie en bedieningshandleiding NL Dokumentacja Techniczno Ruchowa PL Manual de instalação e funcionamento PT Manual de instalare şi utilizare RO Руководство по установке и эксплуатации RU Navodila za priključitev in uporabo SL Installations och användarhandbok SV Kurulum ve kullanım kılavuzu TR 安装及操作手册 ZH ...

Page 2: ...eriods of storage or UPS inactivity SOCOMEC may at its own discretion opt for the repair of the product or the replacement of faulty or defective parts with new parts or with used parts of equivalent quality to new parts with regard to function and performance Defective or faulty parts replaced free of charge must be made available to SOCOMEC which becomes the sole owner Replacement or repair of p...

Page 3: ...3 5 CONTROL PANEL 24 6 MENU 25 6 1 DISPLAY OVERVIEW 25 6 2 MENU NAVIGATION 28 6 3 TREE MIMIC PANEL MENU 33 7 1 START UP IN NORMAL MODE 34 7 2 SHUTDOWN 34 7 3 EXTENDED OUT OF SERVICE 34 7 OPERATING PROCEDURES 34 7 4 SWITCHING ONTO MANUAL BYPASS 35 7 5 RETURN TO NORMAL MODE 35 7 6 EMERGENCY SHUTDOWN ESD 35 8 CONNECTIVITY AND COMMUNICATION OPTIONS 36 8 1 MULTILEVEL COMMUNICATION 36 8 2 ADC CARD 37 8 ...

Page 4: ...gy mode or while unbalanced loads are supplied through a particular power distribution system e g an impedance grounded IT system the installer must attach the labels provided to all primary power isolators installed remotely from the UPS area and on external access points if present between the said isolators and the UPS In particular the label must be attached to the external AC input line isola...

Page 5: ...equipment and remote battery supplies with no earthed supply circuit The product you have chosen is designed for commercial and industrial use only If used for particular critical applications such as life support systems medical applications commercial transportation nuclear facilities or any other application or systems where product failure is likely to cause substantial harm to people or prope...

Page 6: ... the weight of the UPS and battery cabinet if used Avoid pressing on the front panels when moving the unit The UPS MUST only be moved by two people at least They MUST take position at the sides of the UPS with respect to the direction of movement CAUTION IF DAMAGED NON SPILLABLE BATTERIES If packaging is crushed ripped or open such that the inner contents are revealed the equipment should be kept ...

Page 7: ... UNPACKING AND INSTALLATION OF THE UNIT 2 2 UNPACKING PROCEDURE 2 2 1 S Models h 800 mm and M Models h 1000 mm 2 2 1 3 Remove screws A and B A B D D 2 2 1 1 1 3 2 The UPS can be moved Place the UPS in the installa tion area Secure the UPS with feet D only when it is in position with cables connected 2 2 1 2 ...

Page 8: ...Remove screws C 2 UNPACKING AND INSTALLATION OF THE UNIT 1 B 2 C 2 2 2 7 Tighten screws B 2 2 2 8 Secure the UPS with feet D 2 2 2 9 Loosen screws B 2 B 1 1 The UPS can be moved Place the UPS in the installa tion area D D Secure the UPS with feet D only when it is in position with the cable connected 1 B 2 2 1 3 2 1 A 2 2 2 2 T Models h 1400 mm A B ...

Page 9: ...ernal battery with battery cabinet fitted alongside remove leveller E from the cabinet Fasten the UPS to the cabinet using the bracket E supplied figure 2 2 2 12 without battery cabinet fitted alongside secure the UPS to the floor figure 2 2 2 13 2 2 2 10 Tighten screws B Tighten screws C 2 2 2 11 Tighten screws A Remove the label 2 2 2 14 2 2 2 13 2 2 2 12 E ...

Page 10: ...se the UPS to direct sunlight or sources of excessive heat A space of at least 40 cm must be left at the back for adequate ventilation see figure 2 3 1 The UPS switches are accessed from the front however a space of at least 1 5 metres should be left at the front of the UPS for maintenance purposes It is also advisable to ensure that the cable connections are sufficiently long and flexible so that...

Page 11: ...uadripolar 5 Caution Use type B selective S circuit breakers Load leakage currents are added to those generated by the UPS and during transitory phases power failure and power return short current peaks may occur If loads with high leakage current are present adjust the differential protection It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS i...

Page 12: ... install the external backfeed protection it is necessary to use the BKF card and an external electromechanical switch that should be installed For further information on the connection and the type of remote switch please read paragraph 9 7 of this manual WARNING The neutral is not disconnected as even in the event of a single fault on the UPS it never has high potential when the mains and or aux...

Page 13: ...s if THE MAINS AND AUX MAINS ARE CONNECTED IN COMMON 2 5 INSTALLATION PROCEDURES AND INSTRUCTIONS WARNING Before carrying out work on the terminal board or on UPS internal parts ensure that the UPS is switched off remove the power supply open the external battery cabinet disconnectors isolate the system and wait 5 minutes Cable specifications strip length 18 mm tightening torque 2 5 4 5 Nm 2 5 1 Se...

Page 14: ... L32 N2 L11 L21 L31 N11 MAINS N1 L3 L2 L1 EXT BATTERY OUTPUT MAINS SUPPLY L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 B2 B2 B1 B1 3 3 Connections if THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY EXT BATTERY OUTPUT MAINS SUPPLY L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 B2 B2 B1 B1 OUTPUT AUX MAINS L11 N11 MAINS N1 L3 L2 L1 L12 N2 3 1 Connections if THE MAINS AND AUX MAINS ARE CONNECTED SEPARATEL...

Page 15: ...data processing room leave a space of at least 20 cm between the power and the control cables avoid parallel channelling over long distances choose cables crossing at 90 instead 2 5 3 2 5 6 L3 N11 N1 B2 B2 B1 B1 EXT BATTERY UPPLY A 2 5 4 C B E E 2 5 7 A Power cables B Control cables 20 cm 90 A A B B 2 5 5 D 2 6 GENERATOR CONNECTION If your system uses a generator connect the generator set ready no...

Page 16: ...igured differently depending on the position they are assigned For this reason the units have a position label C Fig 2 10 1 The LEFT label means that the unit must be positioned to the left The RIGHT label means that the unit must be positioned to the right The INTERNAL label used only on systems with three means this unit must be positioned between the two other cabinets The control cables suppli...

Page 17: ... UPS magneto thermal switch if a separate auxiliary power source is used add a magneto thermal switch for each UPS D Ext bypass switch E Output switch connect the micro switch to the relative parallel board F System shutdown switch G Distribution H Main differential magneto thermal switch I Internal UPS L Left UPS R Right UPS 25 m max H A C C C C C C D B B B B B L I I I I R E E E E E E F G 15 m ma...

Page 18: ...les in question are supplied with the UPS in the case of a standard parallel setup or are attached to the parallel kit in the case of a later system upgrade Parallel configuration must only be activated by SOCOMEC qualified personnel in each case arrange the control cables in the relevant cable run as shown in figure 2 9 4 1 leaving the connector s unconnected in the central UPS one incoming and o...

Page 19: ...4 Use double insulated cables or the cables supplied with the unit to connect the UPS to the battery cabinet The length L of battery cable must not be more than 8 metres long if L 8 m please contact the support service Cabling errors with inversion of battery polarity may cause permanent damage to the equipment Replace the terminal board s protection If using cabinets not supplied by the UPS manuf...

Page 20: ... the inverter goes outside the limits due to a major overload or fault on the inverter when the internal temperature exceeds the maximum value allowed Battery mode In the event of a mains failure micro interruptions or extended power cuts the UPS continues to power the load using the energy stored in the battery The Expert Battery System keeps the user constantly informed on battery status and the...

Page 21: ...aintenance bypass may be placed on the general distribution panel when the UPS is installed or by installing the bypass panel that is supplied on request If the UPS has an input for the auxiliary power supply the Q2 switch must be connected to this input and the main power supply input must be disconnected on the control panel If the maintenance bypass is activated with the appropriate procedure t...

Page 22: ...Access to the control area is from the front by opening the upper door using the red handle as shown in figure 4 1 The control area also contains the communication interface connectors and the slots for the optional signalling cards Please refer to the relevant chapter for more details on the connection and use of the relevant communication interfaces cards 4 1 Q6 Output disconnecting switch ESD Q...

Page 23: ...ontinuous power supply to the load Position 2 MANUAL BYPASS This position should only be selected for standard or special maintenance operations manual bypass the load is connected directly to the mains power supply It may be used in the event of a UPS failure to power applications from the auxiliary mains while awaiting the intervention of technical personnel Position 0 OFF This completely isolat...

Page 24: ...rocedures settings menu list of events and statistics 5 1 UP button Scrolls up through the available menus values DOWN button Scrolls down through the available menus values Luminous status bar Changes colour according to UPS status Flashing red imminent UPS shutdown Red Load not powered or battery circuit open Flashing yellow UPS in standby mode or maintenance alarm is active Yellow UPS on batter...

Page 25: ...t see chapter Troubleshooting Key icon Displayed if the keypad has been locked Time UPS current time hours and minutes with flashing USB icon Displayed if a USB memory stick is inserted It must be formatted with FAT32 file system Foreword Status icons and Time are only visible if there are no pending alarms as the alarm bar overwrites the icons when active Unit status Displayed messages ON MAINT BYP...

Page 26: ...rs 1 Rectifier input 2 Rectifier output 3 Inverter Input or Battery Output 4 Inverter Output 5 Unit output 6 Output from static switch 7 Bypass input Bar colour identifies energy flow dark grey active mains present light grey mains not present 6 7 5 3 2 1 4 Keypad locking The keypad can be locked by pressing the buttons in the following sequence ESC UP DOWN ENTER To unlock the keypad the buttons must ...

Page 27: ...80 90 90 Battery charging The level reached is continuous other levels flashing Battery discharging The level reached is continuous white others level flashing Battery charged The upper level is flashing white Battery discharged Battery open 90 80 70 60 60 Message area Always present displays a help message to guide the user through the display functions ...

Page 28: ...ASBCXX09 EN 01 6 MENU 6 2 MENU NAVIGATION From the mimic panel page press the ENTER key to access the MAIN MENU Use the UP DOWN key to scroll menu items ENTER to confirm a choice ESC to exit the current page or to abort an operation 1 2 ...

Page 29: ...29 ENGLISH MASTERYS BC 15 40 kVA Ref IOMMASBCXX09 EN 01 6 MENU 3 ...

Page 30: ...ss UP DOWN to scroll pages 6 2 4 COMMANDS menu This menu contains the commands that can be sent to the UPS Some of them are password protected If a command is not available a command failure message appears 6 2 5 SETTINGS menu This menu contains all the machine settings There are the following sub menus PREFERENCES user preferences such as language date and time display brightness buzzer UPS SETTI...

Page 31: ...ical operating situations are recurrent or only occasional COUNTERS menu provides the number of events occurred in the last 14 days of switches on battery overloads and the num ber of working hours on genset 6 2 8 SERVICE menu This menu is reserved for support service personnel and holds the UPS identification data the utilities for the SW upgrade and the utilities for the download of reports to an...

Page 32: ...e history log Service Reports there are three files that can help troubleshooting for after sales service Step 1 Insert the USB stick into the UPS USB port placed on the inside of the UPS door Step 2 A menu appears with the USB services Choose REPORT ON USB Alternatively enter the menu MAIN MENU SERVICE REPORT ON USB When on a parallel system the SYS unit has to be selected beforehand on the mimic ...

Page 33: ...RESTART DISPLAY PERIODIC CHECK UP SETTINGS PREFERENCES LANGUAGE DATE AND TIME BUZZER DISPLAY PASSWORDS REMOTE COMMANDS UPS SETTINGS OUTPUT BATTERIES TRANSFORMER BACKFEED CONNECTIVITY RS232 485 PORT RS232 MODEM PORT RS232 SLOT OPTIONS SLOT OPTIONS NET VISION ADVANC DRY CONTACTS ADC BATTERY TEMPERATURE PROBE HISTORY LOG EVENT LIST SERVICE UPS REFERENCE FIRMWARE VERSION COMMISSIONING CODE SERVICE COD...

Page 34: ...ly to the load and stops the UPS and the battery charger Activate the STOP PROCEDURE from the COMMANDS menu on the mimic panel wait approx 2 minutes for shutdown the controlled shutdown of any servers is managed via the shutdown software Set disconnecting switch Q6 to position 0 inverter in output OFF Set switch Q1 and or battery switches to position 0 battery circuit open Set switch Q2 to positio...

Page 35: ... switch Q2 to position 1 input mains ON Set switch Q1 and or the external battery switches to position 1 battery circuit closed Activate the start procedure from the commands menu on the mimic panel From the mimic panel set the HIGH EFF MODE command from the IMMEDIATE COMMANDS menu Check that alarm A06 is not present if the alarm is present resolve the problem before continuing Set disconnecting s...

Page 36: ...ed personnel As each channel is independent simultaneous connections can be made to satisfy the different levels of signalling and remote monitoring See the operating procedures paragraph to access the detailed functions of the cards installed in the slots RS232 485 pinout 1 Not connected 2 RX for RS232 3 TX for RS232 4 Data for RS485 5 GND 6 Data for RS485 7 Reserved 8 Not connected 9 12 V RS232 ...

Page 37: ...y low or imminent stop 2 OUT 4 ESD activation 1 IN 1 1 ESD 1 IN 2 External alarm A39 2 IN 3 2 External alarm A40 2 8 2 ADC CARD To be installed in one of the two slots available these cards can be used to manage up to four normally closed or normally open outputs and up to three digital inputs in configurable mode If more than one ADC card is used simultaneously the dip switch configurations must be...

Page 38: ...llows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP SNMP DMCP and many other protocols It interacts via the Web browser Please note that two Net Vision cards cannot be connected simultaneously 8 6 PROFIBUS INTERFACE The externally mounted PROFIBUS adapter allows UPS models to be connected to a Profibus network Description of signals Message o...

Page 39: ...lities These solu tions have been specially designed for the efficient management of power protection devices Visit www socomec com and click on DOWNLOAD then SOFTWARE to find the communication software which is suitable for your requirements 8 8 ISOLATED SERIAL PORT RS232 DB9 CONNECTION AND RS485 CARD To be installed in the UPS slot A serial RS232 DB9 connector and an isolated RS485 connector are...

Page 40: ... TEMPERATURE The technical plant temperature is higher than the maximum value recommended Check the ventilation or air conditioning system in the UPS room A08 MAINTEN BYPASS The output disconnecting switch Q6 is in position 2 maintenance bypass The load is therefore powered directly by mains power supply A17 IMPROPER USE This alarm does not indicate a malfunction or failure of the UPS but an incor...

Page 41: ...rating efficiency and avoid equipment downtime It is strongly advisable to give due consideration to any instructions to perform preventive maintenance displayed automatically with alarm message M29 refer to paragraph 6 2 3 1 All operations on the equipment must only be carried out by SOCOMEC personnel or authorised support personnel Maintenance consists of accurate functional checks on electronic...

Page 42: ...conditions When necessary fans should be replaced as per specifications by SOCOMEC 9 3 3 Capacitors The equipment houses electrolytic capacitors used in the rectifier and inverter section and filtering capacitors used in the output section the lifetime of which is dependent on usage and environmental conditions The average expected lifetime of these components is shown below Electrolytic capacitor...

Page 43: ...errupting the power supplied to the load 3 pole contactors are used for backfeed protection Note an additional option is available to bring the manual bypass signal back to the UPS 10 4 ACS PCB Synchronises UPS output with an external power source another UPS even of a different brand generator or transformer 10 5 EXTERNAL BACKFEED PROTECTION External devices can be installed to protect against th...

Page 44: ... power terminal board M2 Backup power terminal board T1 Remote switch1 T2 Remote switch1 Q1 Input power switch Q2 Backup power switch XB1 Connector on BKF PCB XB2 Connector on BKF PCB 1 Remote switches rated current Model T1 T2 15 3 1 32 A AC1 45 A AC1 15 3 3 32 A AC1 90 A AC1 20 3 1 45 A AC1 60 A AC1 20 3 3 45 A AC1 45 A AC1 30 3 3 60 A AC1 60 A AC1 40 3 3 90 A AC1 90 A AC1 10 6 PROTECTION ON THE...

Page 45: ...ansformation of the power source to the UPS every time there is a power failure Should the Neutral potential be very high due to certain error conditions or due to installations downstream e g ground fault not detected and protected high dispersion of a phase or the IT system it will be necessary to install either devices that disconnect the Neutral or alternatively a system that detects signals a...

Page 46: ...ss nominal output voltage 15 from 10 to 20 selectable if generator is used Nominal power kW 13 5 18 27 36 Overload 25 C Vin 380 Vbat 216 2 10 minutes 1 minute kW 16 875 20 25 22 5 27 33 75 40 5 45 54 Crest factor 2 7 Voltage distortion 1 with linear load Environment Operating temperature C 0 35 15 25 recommended for longer battery life Storage temperature C 5 45 Relative humidity 0 95 condensation...

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Page 48: ... 386 1 5807 860 Fax 386 1 561 11 73 info si socomec com SPAIN 836 3RZHU RQWURO QHUJ IILFLHQF Solar Tel 34 93 540 75 75 Fax 34 93 540 75 76 info es socomec com UNITED KINGDOM Power Control Energy Efficiency Tel 44 1462 440 033 Fax 44 1462 431 143 info scp uk socomec com UPS Tel 44 1285 863 300 Fax 44 1285 862 304 info ups uk socomec com TURKEY 836 3RZHU RQWURO QHUJ IILFLHQF Solar Tel 90 216 540 71 ...