socomec PDO 100, Instruction Manual

Page 1: ...re carrying out any operation with or on the machine you must read carefully and understand each individual instruction written in this manual 43014 Medesano Parma Italia Strada Ferrari 38 Tel 0525 420929 r a Fax 0525 420375 http www socomecspa com E mail info socomecspa com ...

Page 2: ... operators with look of knowledge of the instructions must be prevented from using the machine Keep the manual intact and readable in a place accessible to the operators Give this service manual to any other user or following owner of the machine This machine can t be put in service if the carrier machine is not declared conform to the CE no 2006 42 directive MANUFACTURER Socomec S p A Strada Ferr...

Page 3: ...E 12 Uso dell attrezzatura 8 MAINTENANCE AND INSPECTIONS Manutenzione e controlli 9 PROBLEMS AND SOLUTIONS 16 Problemi e soluzioni 10 PROTECTIONS AGAINST MECHANICAL RISKS 17 Misure di protezione 11 TECHNICAL FEATURES 19 Caratteristiche tecniche 14 12 COMPLETE PDO PARTS DRAWINGS 21 Esploso pinza completa 13 COMPLETE JAW WITHOUT ADAPTING PLATE 23 Pinza completa senza testa 14 COMPLETE CYLINDER 25 Ci...

Page 4: ...Page 4 REQUEST OF SPARE PARTS 29 16 Richiesta parti di ricambio of 29 ...

Page 5: ...e following pictograms are used DANGER This symbol informs that if the operations are not carried out correctly huge injuries if not deadly can occur Moreover the equipment can suffer damages GENERAL WARNINGS 5 Page of 29 1 ...

Page 6: ...ysically and psychologically suited to withstand the demands connected with operating the equipment for its intended use It is recommended to read periodically the instructions The instructions manual is not meant to replace the professional experience of the operator The Instructions Manual This instructions manual is an integral part of the equipment machine and must always accompany it until it...

Page 7: ...t installation Defects in the excavator hydraulic supply line Periodic maintenance not done Modifications or changes unauthorized Use of non original spare parts Total or partial non observation of the instructions Exceptional unexpected events DEFINITIONS Machine Hydraulic excavator on which the PDO crusher is mounted Equipment PDO crusher Operator Person who is professionally qualified to use th...

Page 8: ...or caused by loss of stability of the ecxcavator with the risk to capsize possibility of unforeseen movements of the excavator boom or the equipment falling or launching of material parts being crushed yielding or bursting of the hydraulic circuit with launching of high pressure liquid and mechanical parts Excavator Data The stability of the excavator is related to the weight of the excavator and ...

Page 9: ...uck All the operations of loading and unloading must be done with the engine off and the brakes on The equipment must be well fixed on the truck with strong belts Do not transport the equipment with material between the jaws Particular care towards the hydraulic circuit and hoses must be always given Movement In case the equipment is to be lifted a chain suitable to lift up minimum 0 15 tons must ...

Page 10: ...ched to this manual ATTENTION The control devices must have three positions with automatic return in the central position when the operator has finished the operations Moreover it must not be possible to block the control device in a position different from the standby position The hydraulic system must have the above technical features otherwise please carry out the needed modifications PDO 100 m...

Page 11: ...control panel 3 download the hydraulic pressure 4 wait for the oil temperature to cool down 5 before approaching the equipment make sure to have all the personal safety equipment 6 proceed with extreme caution and attention with the visual control of the complete equipment ATTENTION Before and after the usage the equipment must be controlled all the mobile parts must intact bolts screws hoses etc ...

Page 12: ...demolish reinforced concrete or prestressed concrete with a cubic resistance of RBK 55N mm2 It can be also used for materials such as natural stone cement bricks or similur having a resistance below value here specificed The bladesm of the crusher can be used to cut iron rebars alluminium and copper bonds having a max load of below 750 N mm2 and hardness below 230HB Usage In order to carry out the...

Page 13: ... lines high tension electrical llines in case the safety distances do not guarantee that these elements can be damaged by falling parts due to the crushing operation The equipment must not be used to compact tear or pull materials Do not rotate the crusher with material in between the jaws the rotation allows the operator to place the equipment in the ideal position for the demolition process It i...

Page 14: ...of the greasing inspections the connection of the equipment to the excavator and verify that the bush housings are not damaged Verify the clearance between the rods and the bushes in case the clearance exceeds 0 6mm replace the damaged components Verify the structure of the equipment and the cylinder rods Verify the bolt tightening Verify the conditions of the blades Verify that there are not any ...

Page 15: ...wns are caused by the customer himself his employees or others through an improper installation if not made by the manufacturer inexperience in handling the machine improper use bad maintenance modifications changes or tampering made without an authorization by the manufacturer The warranty declines if non original spare parts are used by the customer All those parts subject to wear and tear are e...

Page 16: ...ssure in the hydraulic circuit is too low or too high Excessive friction in the rotating group Crushed pieces can block the jaws Check che components Verify that the hydrauic pressure is within the limits indicated in Tab 1 Grease the rotating group Remove the pieces that do not allow the movement Equipment does not crush Hydraulic system is damaged Material to crush is too hard Hydraulic pressure...

Page 17: ...s in case the OPERATOR FOLLOWS ALL THE INSTRUCTIONS STATED IN THIS MANUAL Materials and Products In manufacturing the equipment material which is not harmful has been used Risks during Use The equipment parts are resistant and studied for a normal use and have been chosen with regards to the different temperatures lifetime and for abrasive materials Risks of Stability The equipment must be attache...

Page 18: ... crushing process and if possible use water to reduce dust pollution Protections Protections on the equipment for its specific use cannot be applied The control devises in the excavator cabin are used for the equipment also IT IS FORBIDDEN FOR ANYONE TO STOP IN THE EQUIPMENT WORKING AREA PROTECTIONS AGAINST MECHANICAL RISKS 18 Page of 29 10 ...

Page 19: ...mm 20 CYLINDER FORCE ton 20 CRUHING FORCE ton 18 CUTTING FORCE ton 40 MAXIMUM PRESSURE bar 210 WORKING PRESSURE bar 180 OIL FLOW lt min 10 20 ROTATION H Libero ROTATION PRESSURE bar ROTATION OIL FLOW lt min EXCAVATOR WEIGHT ton 0 8 2 DEMOLITION HOSES DIAMETER EN 853 2SN G 1 2 TECHNICAL FEATURES 19 Page of 29 11 ...

Page 20: ...4 11 1 Hydraulic circuit PDO 100 ACCELERATING VALVE DISTRIBUTOR TECHNICAL FEATURES 20 Page of 29 11 ...

Page 21: ...14 15 16 17 5 3 8 9 4 1 7 12 10 2 11 13 6 COMPLETE PDO PARTS DRAWINGS 21 Page of 29 12 ...

Page 22: ...85 NUT 10 8 A 00331055 COUPLING 2 9 A 00331200 PLUG 2 10 A 00332130 NIPPLE 2 11 A 00332200 COUPLING 4 2 12 A 00440162 GREASE NIPPLE 1 13 B 7102030 ROTATION HOLDER 1 14 B 7103031 CONNECTING DISC 1 15 B 7103041 BEARING 1 16 B 7103111 HEAD 1 17 B 7103150 CENTERING PIN 1 ADAPTING PLATE Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pages ...

Page 23: ...31 34 25 39 26 37 36 33 32 31 27 29 28 25 35 40 32 39 38 33 30 38 26 24 COMPLETE JAW WITHOUT ADAPTING PLATE 23 Page of 29 13 ...

Page 24: ...161 GREASE NIPPLE 4 31 A 07050013 CYLINDER BUSH 2 32 A 07050014 BODY BUSH 2 33 B 7101090 BODY PIN 2 34 B 7101112 BODY 2 1 35 B 7104080 BLADE 2 36 B 7104133 FEMALE JAW 1 37 B 7105133 MALE JAW 1 38 B 7106020 CYLINDER PIN 2 39 B 7106030 CYLINDER COVER PIN 2 40 B 7205010 CENTRAL COVER PIN 2 SCREW Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pages ...

Page 25: ...41 46 46 41 43 44 45 47 42 41 50 49 48 COMPLETE CYLINDER 25 Page of 29 14 ...

Page 26: ... SCREW 2 44 A 00330009 NUT 2 45 A 00331061 REDUCTION 1 46 A 00331346 PERFORATED SCREW 47 A 00331347 PERFORATED SCREW 1 48 A 00332117 COUPLING 1 49 B 7106002 CYLINDER 1 50 B 7106012 VALVE 1 4 BONDED WASHER Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pages ...

Page 27: ...55 54 53 54 58 59 52 57 56 51 60 COMPLETE DISTRIBUTOR 27 Page of 29 15 ...

Page 28: ... 00010692 SEAL 2 55 A 00030165 SCREW 2 56 A 00331061 REDUCTION 57 A 00331347 PERFORATED SCREW 2 58 B S552000 DISTRIBUTOR BODY 1 59 B S552011 DISTRIBUTOR SHAFT 1 60 B S552110 UPPER DISTRIBUTOR TOP PLATE 1 2 BONDED WASHER Ref Quantity Code Description Spare parts Refer to the exploded views of the previous pages ...

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