Sola HD S4K4U6000C, User Manual

Page 1: ...S4KC Series Industrial On Line UPS 208 V 6000 10000 VA User Manual ...

Page 2: ...l liability for damages resulting from use of this information or for any errors or omissions The SolaHD and Emerson logos are registered in the U S Patent and Trademark Office All other product or service names are the property of their registered owners 2013 EGS Electrical Group LLC All rights reserved Specifications are subject to change without notice ...

Page 3: ... 2 3 Inverter 10 2 4 Battery Charger 11 2 5 Dc to Dc Converter 11 2 6 Battery 11 2 7 Dynamic Bypass 11 3 0 Major Components 12 3 1 Main Frame Electronics 12 3 2 Removable Power Distribution Box 14 3 3 Internal Battery Packs 16 4 0 Preinstallation 17 4 1 Unpacking Inspection 17 4 2 What s Included 17 5 0 Installation 18 5 1 Installation Environment 18 5 2 Installing the Main Cabinet 18 5 3 External...

Page 4: ...rical Checks 34 8 3 Manual Battery Test 35 8 4 Put the S4KC in Manual Bypass 35 8 5 Shut Down the S4KC 35 8 6 Disconnecting Input Power from the S4KC 35 8 7 Maintenance Bypass 35 9 0 Communication 36 9 1 Communication Interface Port 36 9 2 Terminal Block Communication 36 9 3 UPS IntelliSlot Communication Cards 38 9 4 Remote Emergency Power Off 38 10 0 Maintenance 39 10 1 Replacing the Internal Bat...

Page 5: ...nual v 11 0 Troubleshooting 44 11 1 UPS Symptoms 44 11 2 Troubleshooting 46 12 0 Specifications 48 12 1 Auto learning Battery Backup Times 54 13 0 Warranty Support 55 13 1 Warranty Information 55 13 2 Technical Support 55 ...

Page 6: ...ects into the ventilation holes or other openings of the UPS If using the UPS power cord place it in a location where it will not be damaged Operate the UPS in an indoor environment only in an ambient temperature range of 0 C to 40 C 32 F to 104 F Temperature Rating all models Units are considered acceptable for use in a maximum ambient of 30 C for ambient operation without derating In addition ou...

Page 7: ...The likelihood of such shock can be reduced if grounds are removed during installation and maintenance applicable to a UPS and a remote battery supply not having a grounded supply circuit When replacing batteries replace with the same type and number of batteries or battery packs Electromagnetic Compatibility The S4KC complies with the limits for a CLASS A DIGITAL DEVICE PURSUANT TO Part 15 of FCC...

Page 8: ...n followed by important instructions Ac input Ac output Requests the user to consult the manual Indicates the unit contains a valve regulated lead acid battery Recycle Dc voltage Equipment grounding conductor Bonded to ground Ac voltage ON Alarm Silence Battery Test OFF Bypass WEEE i PbH2SO4 R ...

Page 9: ... other sensitive equipment with clean sine wave power The S4KC features a light emitting diode LED display to indicate both load percentage and battery capacity It also provides self diagnostic tests a combination ON Alarm Silence Manual Battery Test button and a Standby Manual Bypass button The S4KC has an IntelliSlot port for communication between the UPS and a network server or other computer s...

Page 10: ...lity ac power to regulated dc power for use by the inverter while ensuring that the wave shape of the input current used by the UPS is near ideal Extracting this sine wave input current achieves two objectives The utility power is used as efficiently as possible by the UPS The amount of distortion reflected on the utility is reduced This results in cleaner power being available to other devices in...

Page 11: ...the UPS in an ambient temperature of 15 C to 25 C 59 F to 77 F Optional external battery cabinets are available to extend battery backup times For backup times see Table 13 2 7 Dynamic Bypass The S4KC provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction Should the UPS have an overload overtemperature or any other UPS failure condition the UP...

Page 12: ...istribution box attached and is ready to be connected to the load see Figure 3 The S4K6U10KC ships with a cover plate installed over the power distribution box connections see Figure 5 Several optional power distribution boxes are available Status Indicators and Controls Lower Bezel and Battery Access Door Upper Bezel Figure 2 Front view rack mount and tower configurations External battery connect...

Page 13: ...mit ac power to continue to flow from the utility input to the load while the box is removed from the UPS For details refer to 3 2 Removable Power Distribution Box External battery connector IntelliSlot Port USB Port Terminal block communication Maintenance bypass breaker Knockouts for hardwired power input REPO connection block Input breaker switch Output breaker switch Cover for power distributi...

Page 14: ...o L6 30 S4KPAD2 005C Receptacles four L5 20R two L6 30R S4KPAD2 004C Receptacles four L5 20R two L5 30R S4KPAD2 006C Receptacles four L6 20R L14 30 Input power connector Input power breaker Maintenance bypass breaker Output power breakers for pigtails Push button output power breakers for two L5 20 receptacles second push button breaker obscured Figure 6 Power distribution models for S4K4U6000C S4...

Page 15: ...es four L6 20R four L5 20R Output circuit breaker switch for L6 30R pigtail 1 5 20R output receptacles 5 20R output receptacles Push button circuit breakers for 5 20R receptacles L6 30R output receptacles S4KPAD2 101C Receptacles two L6 30 eight 5 20R Output circuit breaker switch for L6 30R pigtail 2 2 2 1 1 Figure 7 Power distribution models for S4K6U10KC S4KPAD2 101C shown as an example similar...

Page 16: ...d a battery access door on the front of the unit Each internal battery pack is fitted with a connector to link it to the UPS Battery Connector Front of Battery Pack Battery Handle S4K6U10KC battery packs shown S4K4U6000C battery packs have the same features Figure 8 Internal battery pack features ...

Page 17: ...tely 4 2 What s Included The S4KC is shipped with the following items Compact disk with MultiLink Configuration program and User manual electronic version One USB cable 6 1 2 ft 2 m long Rack handles with mounting hardware Power distribution box installed on UPS Terminal block communication terminals One plastic tower set Warnings safety instructions booklet and WEEE recycling sheet ISO 14001 comp...

Page 18: ...dissipation shortening the service life of the unit Maintain an ambient temperature range of 0 C to 40 C 32 F to 104 F See Table 8 for derating requirements above 30 C ambient NOTE UPS operation in sustained temperatures outside the range of 15 C to 25 C 59 F to 77 F reduces battery life 5 2 Installing the Main Cabinet The S4KC may be installed as a tower configuration or in a rack depending on av...

Page 19: ...tal bezel covers b Using the finger grips on the display panel gently pull and rotate 90 degrees clockwise and snap it back into position as shown in Figure 11 Rotate 90 degrees clockwise Figure 11 Rotate the operation and display panel c Replace the front metal bezel covers on the S4KC 5 Place the S4KC and any battery cabinets on the support bases Each S4KC requires two support assemblies as show...

Page 20: ...abinets into EIA310 D standard four post racks that are 18 32 in deep 457 813 mm The weight limit per pair of adjustable rack mounting brackets is 200 lb 91 kg Parts included Two rear bracket members two front bracket members two inner bracket members Sixteen M4 machine screws eight M4 locking hex nuts Eight M5 machine screws Tools needed for installation Phillips screwdriver 7 mm wrench The adjus...

Page 21: ... member Make sure that the bracket assemblies are at the same mounting height on all four rack mounting rails M5 screws M5 screws Front rack mounting rails Figure 13 Installing the rear member and front member of each bracket assembly 4 Get eight M4 screws and eight M4 nuts from the hardware pack in this kit Each nut has a locking nylon insert that begins gripping the screw when it is halfway tigh...

Page 22: ...available apply a bead of grease 1 in 25 mm long at four places inside the bottom curved tracks of the front members as shown in Figure 16 The grease will allow the equipment to slide into the bracket assemblies more easily UPS or battery cabinet Apply grease inside Apply grease Figure 16 Applying grease CAUTION Lifting equipment into the rack may be a two person job depending on the weight of the...

Page 23: ...he return flange of the front members you can use the four extra M5 screws provided in the kit to secure the equipment Otherwise the equipment should be secured to the front of the rack with four customer supplied fasteners 5 3 External Battery Cabinet Installation WARNING Risk of electric shock can cause injury or death Disconnect all local and remote electric power supplies before working with t...

Page 24: ...position 7 Connect the supplied external battery cabinet cable to the rear of the external battery cabinet then to the rear of the UPS 8 Turn the external battery cabinet breaker to the On position 9 Press the On button on the front of the UPS for 4 seconds to return the unit to Inverter Mode 10 Verify the circuit breaker on the external battery cabinet is in the On position 11 Use the included co...

Page 25: ...S4K4U6000C into maintenance bypass by pressing the Standby Manual Bypass button once hold it for about 2 seconds while the UPS is in Utility Ac Mode For help refer to 8 4 Put the S4KC in Manual Bypass 2 Loosen the captive screw over the maintenance bypass breaker see Figure 19 for the breaker s location 3 Turn the maintenance bypass breaker on NOTE The load is unprotected from disturbances in the ...

Page 26: ...7 If removing a power distribution box carefully pull apart the power distribution box connector and the UPS connector Tabs slip into slots on UPS Extract screws at these places Pigtails removed for clarity Figure 20 Power distribution box removal from S4K6U10KC 5 4 3 Install the Power Distribution Box on S4K4U6000C Models 1 Align the connectors and press the power distribution box onto the UPS 2 ...

Page 27: ...00C S4KPAD2 101C S4KPAD2 102C S4KPAD2 103C S4KPAD2 104C S4KPAD2 105C and S4KPAD2 106C fit S4K6U10KC The installer must provide an upstream branch circuit breaker The input circuit breaker on the distribution box and the output circuit breaker on the rear of the power distribution box disconnect all power between the main cabinet and the distribution box Table 1 Branch Circuit Breaker Ratings Model...

Page 28: ...0 mm2 10 in lb 2 26 N m NOTES For Model S4K4U6000C Use No 10 AWG 75 C copper wire Type THHN THWN THWN 2 FEP FEPB PFA PFAH or TFE and 10 in lb torque force when connecting to the terminal block For Model S4K6U10kC Use No 6 AWG 90 C copper wire Type THHN THWN THWN 2 FEP FEPB PFA PFAH or TFE and 10 in lb torque force when connecting to the terminal block SolaHD recommends installing a UL489 approved ...

Page 29: ...ration with a fixed output frequency of 50 or 60 Hz Set the Low Battery alarm time to a value of 2 to 30 minutes Enable Disable the Auto Battery Test Set the Auto Battery Test for 7 14 21 or 28 days Specify the number of external battery cabinets connected to the UPS to adjust the remaining backup time calcula tions reported by software products Modify the shutdown setting of the terminal block 6 ...

Page 30: ...silence alarms press this button for at least one second After the alarm is silenced the S4KC will reactivate the alarm system to alert of additional problems NOTE The Low Battery and Bypass reminder alarms CANNOT be silenced Manual Battery Test To initiate a manual battery test press the On button for at least 1 second while operating from utility power with no alarm conditions present If only th...

Page 31: ...sary shutdown procedures on connected loads before pressing this button twice 7 3 Load Level Indicators 4 Green 1 Amber The Load Level indicator is composed of five sets of LED bars that illuminate to indicate the relative load on the UPS output in 25 increments 5 The load level indicator will illuminate as shown in Figure 24 The Load Level indicators display the approximate electrical load placed...

Page 32: ...r the automatic test to occur every 14 days this option is user configurable if utility power has not been interrupted Should the battery fail this test the red Fault indicator LED along with the A and C Diagnostic LEDs will illuminate and an alarm will sound refer to 11 0 Troubleshooting The remote test feature functions with MultiLink and can remotely initiate the battery test 0 20 Fully Charged...

Page 33: ...Ac Input indicator Green On when the utility input power is normal off during utility failure flashing when utility power is outside the specifications Battery indicator Amber On when the battery is supplying power off when the battery is not supplying power Inverter indicator Green On when the inverter is supplying power off when the inverter is not supplying power flashing when utility power is ...

Page 34: ... Bypass LED by the switch will illuminate 8 After verifying proper input voltage to the UPS terminal block turn off the branch circuit power close all access panels to the distribution box and reapply input power 9 Close the input circuit breaker located on the distribution box The green Ac Input LED should illuminate on the front panel 10 Press the On button for 4 seconds After several seconds th...

Page 35: ...ait 30 seconds and verify that all indicators have turned off and the fan has stopped this indicates that the power off is complete 3 If the UPS has an external battery cabinet turn the external battery cabinet breaker switch to the Off position 4 After powering off the UPS the UPS ceases output and the load is powered off 8 7 Maintenance Bypass Maintenance Bypass Mode is used when maintenance or ...

Page 36: ...t history log Any Mode Shutdown can be operated locally or remotely Local Any Mode Shutdown can be performed by shorting the Pins in Set 3 Remote Any Mode Shutdown can be performed using a switch connected to the PINs in Set 3 and mounted at a remote location NOTES Use the options menu in the configuration program to set the Remote Power Off to either a NO or NC contact at the Any Mode Shutdown PI...

Page 37: ... wiring must conform to all national regional and local wiring codes and laws This signal must last for 1 5 seconds or longer A Battery Shutdown signal will not cause an immediate shutdown It will start a 2 minute shutdown timer This timer cannot be stopped once triggered If the utility power returns during this countdown the S4KC will still shut down and must remain shut down for 10 seconds Wheth...

Page 38: ...gured to coordinate shutdown across the network with other computers running MultiLink when you purchase a MultiLink License Kit For more information about the IntelliSlot SNMP Web Card and MultiLink License Kits visit our Web site www solahd com or contact your SolaHD representative 9 4 Remote Emergency Power Off The UPS is equipped with a Remote Emergency Power Off REPO connector The user must s...

Page 39: ... obtain the part number and pricing of the appropriate replacement battery packs 10 1 1 Battery Replacement Procedures 1 Remove the screws securing the individual front metal bezels 2 Slide the individual front metal bezels until the locking tabs release 3 Remove the front metal bezels from the UPS and set them aside for reassembly 4 Remove the six screws on the battery door 5 Set the battery door...

Page 40: ...to damage the packaging Compare the new and old internal battery packs to make sure they are the same type and model If they are the same proceed with Step 7 if they are different stop and contact your SolaHD representative or SolaHD Technical Support immediately 9 Line up and slide in the new internal battery pack 10 Repeat Steps 6 and 7 if replacing both battery packs Each model has two battery ...

Page 41: ... UPS is faulty Is the Fault Indicator on Is the UPS sounding an alarm Check whether the UPS is operating in Bypass Mode Normally the UPS operates in Normal Mode If it is operating in Bypass Mode stop and contact your local SolaHD representative or SolaHD Technical Support Check whether the battery is discharging When the utility input is normal the battery should not discharge If the UPS is operat...

Page 42: ...ront grille covering the power module 2 Move the manual bypass breaker on the rear of the UPS to the bypass position this requires loosening the captive screw and sliding the bracket away from the manual bypass breaker see Figure 7 3 Open the input circuit breaker on the rear of the UPS see Figure 7 4 Open the output circuit breaker on the rear of the UPS see Figure 7 5 Remove the top two front me...

Page 43: ... cables if used 15 Reattach both front cover grilles 16 Reattach the front metal bezels 17 Close the input circuit breaker on the rear of the UPS see Figure 7 18 Close the output circuit breaker on the rear of the UPS see Figure 7 19 Move the manual bypass breaker on the rear of the UPS back to the INVERTER position see Figure 7 20 Slide the bracket back next to the manual bypass breaker and tight...

Page 44: ... C D E Figure 32 Battery Level indicator Table 4 Indicator Descriptions Indicator Diagnosis Audible Alarm A E On bypass from output overload Half second beep every half second A On bypass due to overtemperature condition 1 second beep every 4 seconds B On bypass due to dc bus overvoltage 1 second beep every 4 seconds C On bypass due to dc dc power supply failure 1 second beep every 4 seconds D PFC...

Page 45: ...n audible alarm will sound in conjunction with the visual indicators to indicate a change in UPS operating status The audible alarm will sound as described in Table 5 Table 5 Audible Alarm Descriptions Condition Alarm Battery discharge Half second beep every 10 seconds Low battery Two half second beeps every 5 seconds UPS fault load on bypass 1 second beep every 4 seconds UPS fault no power to loa...

Page 46: ...ge is within acceptable limits for the UPS UPS has reduced battery backup time Batteries are not fully charged Keep the UPS plugged in continuously for at least 24 hours to recharge the batteries UPS is overloaded Check Load Level indicator and reduce the load on the UPS Batteries may not be able to hold a full charge due to age Replace the batteries Contact your SolaHD representative or SolaHD Te...

Page 47: ...Support Fault indicator and Diagnostic A and B indicators are illuminated continuous alarm sounds UPS failure includes dual fan failure single fan failure under certain condi tions and battery charger failure Ensure fan is not blocked up If the fault is not resolved contact SolaHD Technical Support for assistance Ac Input indicator is flashing UPS detected a line to neutral reversal or a loss of p...

Page 48: ... 240 degrees auto sensing on application of alternating current Restrictions for L N voltage other than 120 V ac Factory Default L1 N L2 N V ac 120 V ac nominal User Configurable L1 N L2 N V ac 100 110 115 120 V ac Can be modified with configuration program Input Frequency w o Battery Operation 40 70 Hz Input Power Connection Hardwire terminal block 3W G L L N G L1 N L2 N Maximum Allowable V ac 15...

Page 49: ...perature parameters Storage Temperature 15 C to 50 C 5 F to 122 F Relative Humidity 0 to 95 non condensing Operating Elevation Up to 10 000 ft 3 000 m Audible Noise 55 dBA 3 2 ft 1 m rear 50 dBA 3 2 ft 1 m front sides agency Safety UL1778 cUL Listed Not for use in a computer room as defined in the standard for the protect of Electronic Computer Data Processing Equipment ANSI NFPA 75 RFI EMI FCC Pa...

Page 50: ... 2 x 6 x 12 V x 8 5 Ah 2 x 12 x 12 V x 8 5 Ah Battery Mfr Part Number Panasonic UP RW1245 CSB HR 1234W F2 Backup Time See Table 13 Recharge Time 3 hours to 90 capacity after full discharge into 100 load environmental requirements Operating Temperature 0 C to 40 C 32 F to 104 F See Table 8 for operating temperature parameters Storage Temperature 15 C to 50 C 5 F to 122 F Relative Humidity 0 to 95 n...

Page 51: ...arameters Type Valve regulated non spillable flame retardant lead acid Qty x V x Rating 2 x 6 x 12 V x 8 5 Ah 2 x 12 x 12 V x 8 5 Ah Battery Mfr Part Number Panasonic UP RW1245 CSB HR 1234W F2 Backup Time See Table 13 environmental requirements Operating Temperature 0 C to 40 C 32 F to 104 F See Table 8 for operating temperature parameters Storage Temperature 15 C to 50 C 5 F to 122 F Relative Hum...

Page 52: ...ock 3W G L L N G 1 L14 30R on a 300 mm cord 1 L6 30P Output Power Connections Hardwire terminal block 3W G L L N G 4 5 20R 1 L14 30 1 L6 30R 2 5 20R 2 L6 20R 4 5 20R 2 L6 30 4 L5 20R 2 L5 30R 4 L5 20R 2 L6 30R 4 L6 20R 2 L6 20R 2 L6 30R Table 12 Power Distribution Specifications for S4K6U10KC Parameters Model Number S4KPAD2 101C S4KPAD2 102C S4KPAD2 103C S4KPAD2 104C S4KPAD2 105C S4KPAD2 106C dime...

Page 53: ...binets 10 201 210 20 136 141 30 97 103 40 69 74 50 50 52 60 44 46 70 37 40 80 31 34 90 26 28 100 22 25 Internal battery 3 external battery cabinets 10 304 310 20 156 160 30 127 133 40 97 103 50 74 79 60 60 65 70 49 51 80 44 46 90 39 42 100 34 37 Internal battery 4 external battery cabinets 10 322 327 20 180 190 30 145 149 40 122 128 50 98 103 60 77 82 70 66 71 80 52 60 90 48 50 100 44 46 Using the...

Page 54: ...mperatures The UPS will update the anticipated backup time calculation only under certain conditions The UPS must have a steady load that is greater than 20 The UPS must be at 100 charge at the start of a battery discharge The battery discharge must continue uninterrupted until the batteries reach their end of discharge voltage If all conditions are not met the backup time calculation will not be ...

Page 55: ...nual 55 13 0 Warranty Support 13 1 Warranty Information Please see the Terms Conditions of Sale 13 2 Technical Support Phone 800 377 4384 or 847 268 6651 E mail solahd technicalservices emerson com Web site www solahd com ...

Page 56: ...P N A272 225 Rev 3 02 2013 SolaHD 1 800 377 4384 US 1 847 268 6651 International www solahd com ...