Sola Hevi Duty S4K4U6000, User Manual

Page 1: ...POWER AVAILABILITY S4K4U6000 USER MANUAL 120 208V On Line UPS 120 208V 120 240V...

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Page 3: ...5 0 WHAT S INCLUDED 9 6 0 INSTALLATION AND CONFIGURATION 10 6 1 Install the Main Cabinet 10 6 1 1 Tower UPS Installation 10 6 1 2 Installing the Adjustable Rack Mount Kit Sold Separately 11 6 2 Extern...

Page 4: ...Reverse Detection 120V UPS Models Only 23 8 5 4 Frequency Selection 24 8 6 Options Tab 24 8 7 Options Tab Used With Earlier S4K Models 25 8 8 Battery Tab 26 8 8 1 Low Battery Time Warning 26 8 8 2 Au...

Page 5: ...1 11 1 2 Communications SNMP Adapter SNMP WEB CARD 31 11 2 Pin 4 Remote Shutdown on Battery 32 11 3 UPS Intelligent Communications 32 11 4 Remote Emergency Power Off 33 12 0 MAINTENANCE 34 12 1 Batter...

Page 6: ...ions 33 TABLES Table 1 Electrical requirements S4KPAD HDWR and S4KPAD HDWR MBS 15 Table 2 Electrical requirements S4KPAD 001 15 Table 3 DB 9 pin assignment 31 Table 4 Fault indicators 36 Table 5 Alarm...

Page 7: ...ts moisture flam mable liquids gases and corrosive substances This UPS contains no user serviceable parts except the internal battery pack The Off Bypass push button does not electrically isolate inte...

Page 8: ...working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging...

Page 9: ...n followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve regulated lead acid battery Recycle DC voltage Equipment grounding c...

Page 10: ...voltage whether utility power is present or not It supplies connected equipment with clean sinewave power Sensitive electronic equipment operates best from sinewave power For ease of use the S4K4U6000...

Page 11: ...The amount of distortion reflected on the utility is reduced This results in cleaner power being available to other devices in the building not being protected by the S4K4U6000 3 3 Inverter In normal...

Page 12: ...l battery cabinets are available to extend battery run times 3 7 Dynamic Bypass The S4K4U6000 provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunct...

Page 13: ...front bezels may be pulled forward and removed to reveal the battery access door The internal battery pack is a compact assembly ready to slide into the battery compartment after the front battery ac...

Page 14: ...hat provide the benefits of hardwire input and output plus manual bypass switch or plug receptacle convenience with manual bypass switch DISCONNECT BYPASS POWER TO THE MANUAL BYPASS SWITCH S4KPAD HDWR...

Page 15: ...ing connector Mounting hardware Configuration program disk Ferrite beads 2 MultiLink software CD Mounting hardware Front bezel Vertical display overlay Rack mount handles MultiLink serial cable 10 ft...

Page 16: ...S Maintain an ambient temperature range of 32 F to 104 F 0 C to 40 C 6 1 Install the Main Cabinet The S4K4U6000 may be installed either as a tower unit or in a rack depending on available space and us...

Page 17: ...2 Determine the height position inside the rack enclosure where you want to mount the UPS or battery cabinet 3 Install the rear member of each bracket assembly into rack enclosure with two 2 M5 screws...

Page 18: ...bers attached in Step 5 into the bracket assemblies by inserting the top and bottom edges of the inner members into the top and bottom curved tracks of the front members and sliding the equipment into...

Page 19: ...ping over One additional set of support base extensions ships with each external battery cabinet 4 Connect the supplied external battery cabinet cable to either of the connectors on the rear of the ex...

Page 20: ...g the box firmly against the UPS tighten the three captive mounting screws until the box is secure Do not overtighten 6 3 2 Distribution Box Electrical Connections Electrical connections are made thro...

Page 21: ...rotection Recommended Wire including ground wire 75 C copper wire Maximum Wire Accepted by Terminal Block Terminal Tightening Torque 24A 30A 10 AWG 8 AWG 20 in lb NOTE 1 The installer must provide cir...

Page 22: ...t the internal battery installed Once the UPS is installed in place the internal battery pack must be installed 1 Unpack the internal battery from its shipping container 2 Lift the battery pack from i...

Page 23: ...itch is used the Bypass lamp will light by the switch If no manual bypass switch is used there will be no output voltage at this time b If the configuration program has been used to set the L N voltag...

Page 24: ...e the input circuit breaker located on the distribution box The green Line lamp should illuminate on the front panel 10 Press the Start button for 1 second The Bypass lamp will light for several secon...

Page 25: ...at 100 110 115 or 120 VAC The nominal L1 L2 voltages for these four settings will be 200 220 230 or 240 VAC respec tively If the measured L1 L2 voltage is equal to the average L N voltage times 1 73 t...

Page 26: ...ted version 1 Use the Windows Explorer to find and open the Lbt_gxt2 1 6 exe installation program on the included software CD 2 When you see this PreSetup window select OK This will open the main inst...

Page 27: ...4U UPS When the UPS is found the opening program window will display the UPS model If the configuration program ever fails in its attempt to read data from a UPS the error message below will be displa...

Page 28: ...e UPS OFF Bypass button twice within four seconds hold the button one second each time This will disconnect all power to the load Changing any value or selecting deselecting any setting in the configu...

Page 29: ...system to limit battery depletion serial data or contact closure If Auto Restart is enabled check mark in box the UPS will restart when input power is restored If the UPS turns off power to the load...

Page 30: ...lay contact signals The Options tab expands the UPS versatility for such applications Refer to your UPS manual for a description of the 9 pin communication connector on the rear of the UPS Pin 6 of th...

Page 31: ...tab If version 1 6 or later is used with an earlier S4K4U model with an earlier UPS firmware version the Any Mode Shutdown features cannot be changed If the configuration program is used with an earl...

Page 32: ...forms an automated battery test periodically if enabled The user may also select time periods of 7 14 21 and 28 days 8 8 3 Battery Cabinets Number If additional batteries are attached to the UPS accur...

Page 33: ...Configuration Program 27 8 9 About Tab The version number of the configuration program may be confirmed using the About Tab...

Page 34: ...for 24 hours After 24 hours retest the batteries After the batteries have been retested if only three of the five Battery indicators illuminate con tact your local dealer Sola Hevi Duty representativ...

Page 35: ...ndicator along with the A and C diagnostic indicators will illumi nate and an alarm will sound refer to 13 0 Troubleshooting The remote test feature functions with MultiLink 3 software and can remotel...

Page 36: ...s every 10 seconds This will change to two beeps every 5 seconds when the battery runs low approximately 2 minutes remaining but this is user configurable The AC Input indicator will extinguish and th...

Page 37: ...k cable see illustration at right using the following directions 1 Open the ferrite bead 2 Place the network cable inside the ferrite bead groove 3 Wrap the cable once around the ferrite bead 4 Positi...

Page 38: ...orming the 2 minute shutdown delay 11 3 UPS Intelligent Communications The S4K4U6000 is equipped with an Intellislot port to provide advanced communication and moni toring options Sola Hevi Duty s Mul...

Page 39: ...cted equipment to comply with national and local wiring codes and regulations Figure 5 REPO switch connections CAUTION To maintain safety SELV barriers and electromagnetic compatibility signal cables...

Page 40: ...to support the weight of the battery as it is withdrawn 4 Unpack the new battery assembly taking care not to destroy the packing Compare new and old battery assemblies to make sure they are the same...

Page 41: ...cover in place 7 Replace the UPS 8 Loosen the three screws holding the electrical connector cover again one turn each 9 Slide the cover away from the electrical connectors gently retighten the three s...

Page 42: ...power supply failure on L1 1 second beep every 4 seconds On bypass due to control power supply failure on L2 2 second beep every 4 seconds Indicator D On bypass due to PFC failure on L1 1 second beep...

Page 43: ...and close applications Replace UPS input fuse then restart UPS Utility voltage out of UPS input range UPS is operating in Battery Mode Save data and close applications Ensure utility supply voltage is...

Page 44: ...REPO is currently activated UPS has shut down due to the REPO Remote Emergency Power Off The output cannot be started by any method Fault indicator and diagnostic indicators B and D are illuminated UP...

Page 45: ...Time in Minutes Internal Battery 10 75 20 38 30 25 40 18 50 14 60 11 70 9 80 7 90 6 100 5 Internal Battery 1 External Battery Cabinet 10 156 20 90 30 62 40 44 50 34 60 28 70 23 80 19 90 16 100 14 Inte...

Page 46: ...ill update the anticipated run time calculation only under certain conditions The UPS must have a steady load that is greater than 20 The UPS must be at 100 charge at the start of a battery discharge...

Page 47: ...ry Operation Except 100 VAC L N Operation 100 90 loading 90 VAC 140 VAC 90 70 loading 80 VAC 140 VAC 70 30 loading 70 VAC 140 VAC 30 0 loading 60 VAC 140 VAC L1 N L2 N Operating Voltage Range Without...

Page 48: ...ime See Table 7 Battery run times Recharge Time 6 Hours to 90 capacity after full discharge into 100 load Table 10 Power distribution box specifications Model Number S4KPAD HDWR Amp Rating 24 Amps Inp...

Page 49: ...mber S4K144BAT Used w UPS Model S4K4U6000 DIMENSIONS in mm Unit with bezel W x D x H 3 5 x 24 2 x 17 87 x 618 x 430 Shipping W x D x H 10 5 x 27 2 x 23 268 x 692 x 585 WEIGHT lbs kg Unit 93 6 42 5 Shi...

Page 50: ...Specifications 44...

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Page 52: ...ion or for any errors or omissions 2005 Sola Hevi Duty All rights reserved throughout the world Specifications subject to change without notice Sola Hevi Duty name and logo are registered trademarks o...