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Series 200 Power Conditioners

Instruction Manual

SECTION THREE

3.1

PERFORMANCE

A detailed performance specification is available from Invensys Customer Service Centres.
Details given here are those easily measured on site and useful for assessment of proper
operation or otherwise.

Output Voltage

 is factory set to the value stated on the rating plate and cannot easily be

changed on site. Setting conditions are:

1.   Nominal input voltage and frequency.
2.   85% of Full Load - Resistive.
3.   Precision, True-RMS voltmeters used.
4.   Operation temperature compensated.

So long as input voltage is within rated range, output voltage will be /-3% of nominal
with normal service variations of the other parameters. Even with input considerably outside
rated input range, output is generally maintained 3%, -8%. This range is maintained for
loads in the approximate range of 20% to 120% of rating. With very light loads, output voltage
may be as high as +5% under some conditions. The above regulation description when applied
to 3 Phase units refers to phase to neutral output voltage and will generally be true for phase to
phase voltages if currents are balanced within 15%. 

WITH GROSSLY UNBALANCED LOADS,

PHASE TO PHASE VOLTAGES MAY BE UNACCEPTABLE FOR SOME LOAD EQUIPMENT
DUE TO UNBALANCED PHASE SHIFTS. HOWEVER PHASE TO NEUTRAL VOLTAGES
ARE UNAFFECTED BY LOAD UNBALANCE. THE POWER CONDITIONER DOES NOT
REGULATE PHASE TO PHASE VOLTAGE.

Rated Input Range of 200-26-XXX series is 190V to 260V Phase to Neutral (-21%, +8% for
240V). For the 200-25-XXX series, the range is 190V to 260V Phase to Neutral (-17%, +13%
for 230V). For the 200-44-XXX series, the range is 180V to 240V Phase to Neutral (-18%, +9%
for 220V). The range for the 200-46-822 unit, which CAN ONLY be configured for a three phase
input, is 329V to 450V phase to phase, i.e. -21%, +8% for 415/240V and for the 200-35-822 is -
17%, +13% for 400/230V. For the 200-24-XXX the range is -18%, +9% for 380/220V. Useable
output voltage is available for limited periods on all units for input deviations as high as +/-40%.

Operating Temperature

 - during normal operation, the internal core(s) and windings of the

power conditioner will operate at around 120

o

C. This is normal, and well within the allowable

temperature rating of the insulation system. Operating temperature of the core/coil
assembly(ies) when energised, but not loaded, is only slightly less than when fully loaded.

Overload Protection

 - these power conditioners have inbuilt protection against overloads or

short circuits on the output. Under normal service conditions, the power conditioner will supply
up to 200% of full load for 10 seconds or more without damage or excessive voltage drop. This
allows for startup requirements of some computer equipment (up to 500% is possible for very
short duration for flash inrush, e.g. capacitor charging currents). If more severe overloads are
applied the power conditioner will virtually shut down, preventing damage. Even under direct
short circuit, load current is restricted to around 200% of rated full load, which will not damage
the unit even if it is in this condition indefinitely.

When the overload is removed the unit will continue to operate in a normal fashion.

- 8 -

Summary of Contents for 20-44-730

Page 1: ...Invensys Energy Systems Pty Ltd SERIES 200 POWER CONDITIONERS Instruction Manual 3 to 22 5kVA 6M4522 Revision 3 Issue Date 18 10 02 Made in Australia ...

Page 2: ...it Breakers 7 2 4 Power Up 7 SECTION THREE 3 1 Performance 8 3 2 Routine Operation 9 SECTION FOUR 4 1 Servicing 10 4 2 Repair or Return for Service 10 4 3 Parts List 11 FIGURES 1 Ferroresonant Power Conditioner Device Schematic 1 2 Core and Core Assembly Diagram 2 3 Typical Schematic Diagrams 3 18kVA 3 4 Typical Schematic Diagram 22 5kVA 4 5 Typical Rating Plate 5 TABLES 1 Applicable Product Range...

Page 3: ...coils on a special lamination which is punched at the Invensys plant in Dandenong Connection for each core coil capacitor assembly is shown in Figure 1 See also Figure 2 Current flowing in the B coil leads the voltage due to the capacitor s being effectively across the load By properly controlling the reluctance of the various flux paths in the core this leading load current is used to cause satur...

Page 4: ...22 22 5 3 Table 1 Applicable Product Range 1 4 APPLICABLE PRODUCT RANGE For power conditioners rated greater than 3kVA 2 or more core coil assemblies are connected in parallel Where 3 or 6 core coil assemblies are used a link system is provided to enable easy site conversion to 3 Phase Y Y configuration If 3 Phase configurations other than Y Y are proposed you are advised to contact the factory be...

Page 5: ...Series 200 Power Conditioners Instruction Manual Fig 3 Typical Schematic Diagrams 3 18kVA 3 ...

Page 6: ...Series 200 Power Conditioners Instruction Manual Fig 4 Typical Schematic Diagram 22 5kVA 4 ...

Page 7: ...GUE NO RATING kVA NO OF PHASES 1 3 NOM INPUT VOLTAGE V V MAX INPUT CURRENT A A OUTPUT VOLTAGE V V MAX OUTPUT CURRENT A A FREQUENCY 50 Hz THIS PRODUCT COMPLIES WITH AS3100 FOR SERVICE ON THIS PRODUCT CALL 1300 303 059 Invensys Energy Systems Fig 5 Typical Rating Plate for SOLA 200 PC 5 ...

Page 8: ...ired for units with output sockets Rear mounted input circuit breakers can normally be operated with 100 mm clearance SIDES 300 mm FRONT Provide easy access at all times TOP 700 mm do not allow material to be stored on top The surrounding air must dissipate a heat load in kW equal to 10 of the rated kVA of the power conditioner without the inlet air to the power conditioner exceeding 50o C e g 5kV...

Page 9: ...e installer must satisfy himself that the cable size is correct for the installation Cross Sectional Area Current Rating sq mm 3 Phase 1 Phase 4 25 25 6 32 32 10 40 50 16 50 63 25 80 80 35 92 105 50 110 125 70 140 155 Table 2 Cable Selection Guide 2 4 POWER UP When the installation has been approved by the local power authority the power conditioner may be energised with load equipment switches in...

Page 10: ...e to Neutral 21 8 for 240V For the 200 25 XXX series the range is 190V to 260V Phase to Neutral 17 13 for 230V For the 200 44 XXX series the range is 180V to 240V Phase to Neutral 18 9 for 220V The range for the 200 46 822 unit which CAN ONLY be configured for a three phase input is 329V to 450V phase to phase i e 21 8 for 415 240V and for the 200 35 822 is 17 13 for 400 230V For the 200 24 XXX th...

Page 11: ...t in proper sequence DOWN 2 Switch input circuit breaker to OFF position NOTE The steps above should be followed because 1 Output voltage of the power conditioner is allowed to stabilise before being applied to load equipment 2 Possible problems due to overload should be avoided 3 The power conditioner is switched off when not required Because the resonant circuit is energised whenever the power c...

Page 12: ...ssive output voltage under rated conditions is most unlikely Re test under rated conditions if possible If output voltage is low probable causes are overload very low input voltage or frequency or a combination Re test under rated conditions if possible 4 2 REPAIR OR RETURN FOR SERVICE If the power conditioner performance is unsatisfactory and outside of specification contact the Service Centre de...

Page 13: ...ner QUANTITY OF CORE COIL CAP SETS PER UNIT INDICATOR CIRCUIT BREAKER OUTPUT SOCKETS MAINS LEAD Part Number for 230V 230V 6C3634 2 0kVA 6C3639 2 5kVA 6C3644 3 0kVA 6E1208 6E2524 6E2028 6E0842 6E1612 200 25 730 1 1 1 200 25 730 00 1 1 1 4 1 200 25 750 2 1 1 200 25 750 HO 2 1 1 4 1 6E2575 200 25 775 3 1 1 200 25 790 3 1 1 200 25 812M 6 1 1 200 25 815 6 1 1 200 25 818 6 1 1 200 35 822 9 1 1 Power SOL...

Page 14: ...overs on site repair Metropolitan area Capital Cities only during normal working hours by IES technicians or appointed agents For units installed in remote locations IES may at its discretion request the equipment to be recovered and returned to the factory or other nominated service locations In this case it is the customer s responsibility to pack the equipment adequately to prevent shipping dam...

Page 15: ... Energy Systems NATIONAL SERVICE Phone 1300 303 059 Prepaid Fastfix and SOLACARE Service Contracts are available for this product When ordering replacement parts always specify 1 Part Number and Rating 2 Serial Number of the unit 3 Part Number Description and Quantity required 4 Original Date of Purchase of the Power Conditioner 5 Any Special Shipping Instructions Parts orders and all corresponden...

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