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“It Doesn’t Go!”

Since your SolarSpeeder uses a relatively simple circuit, there are only a few things that

can go wrong. Go through the list and see if any of these answers fix it:

• Transistor/Trigger Placement and Orientation.

Make sure

that they’re facing the

correct directions, as they all don’t face up. With your SolarSpeeder sitting on its
wheels, make sure that:

- The transistor at the nose is the 3904 and facing

down.

----- The transistor on the left is the 3906 and facing is facing

up.

- The transistor on the right is the 1381 trigger facing

up.

••

• Perform a ‘wiggle’ test on all the components. That is, grip each of the components
on the PCB and give it a firm wiggle. Closely watch where the wire legs are soldered to
the PCB. They all must be firmly soldered to the pads, and not sliding through the
holes at all. THIS WILL DETECT THE MAJORITY OF PROBLEMS!

••

• There

cannot

be anyjumpers between the solder pads. These are blobs of solder

that cross from one pad to the next and short out the electronics. Examine the sets of
three pads that each of the transistors are attached to - these are most likely to have
solder jumpers.

• Make sure that the red motor wire is soldered to the correct pad on the main body of
the PCB.

• Are the wire connections to the solarcell still good? A

gentle

tug on the wire will be

enough to check this. If it comes loose, you probably have a wrecked solarcell solder
pad. If you want to try to salvage the solarcell, try using automotive defogger paint, or
a conductive ink pen.

• Lift the solarcell off the surface of the PCB - does it work now? You may be accidently
shorting the electronics with one of the solarcell solder pads. Cover it with some tape
or make sure it’s insulated from the PCB with glue.

• Prop the SolarSpeeder up so the drivewheel is suspended off the ground. Does it run
now? If so, check the drag on the other two wheels. You should be able to give your
SolarSpeeder a flick with your finger and it should roll at least 15cm (6”).

If nothing else, you can send it back to Solarbotics for free repair (or replacement if
necessary). We stand 100% behind our products, and will do everything we can to
make your kit perform like it should.

“It Doesn’t Roll Smoothly!”

If something is rubbing, chances are it will be

the storage capacitor. You can make more clear-
ance underneath your SolarSpeeder by bending
the drive motor downward.

12

Summary of Contents for BEAM Robotics Solar Kit 5

Page 1: ...Robotics Solar Kit 5 This Solar Powered Car is designed for high speed racing and can zoom over 3 meters 10 feet in under a minute in direct sunlight Soldering skill required A Complete BEAM Robotics...

Page 2: ...Construction Electronics 5 Construction Wheels and the Motor 6 Construction Motor Mount Support Drive Wheel 7 Construction Axles Trimming and Solarcell Preparation 8 Running Tuning and Upgrading 9 RUN...

Page 3: ...e Tools Required A Soldering Iron A pair of Needle nose pliers Side cutters or strong Scissors File and or Sandpaper Glue Rubber Cement or Hot Glue or Superglue if you re very careful Safety Glasses V...

Page 4: ...The SolarSpeeder uses many of these new technology advances in it s design which allows a well built SolarSpeeder to travel 3 metres 10ft in under 60 seconds of direct sunlight SC 1 A modified Slot C...

Page 5: ...motor The coreless motor is a very small efficient device that is specifically designed to run at approximately 1 5 volts Since the Solarengine is designed to run at a maximum of 2 5 volts this places...

Page 6: ...running until the power runs out Construction Soldering The most important skill needed to successfully construct your device is soldering Make sure you start by using electronics solder not plumber...

Page 7: ...stripe side negative on the left Turn the PCB over and solder the leads to the solder pads Trim off the excess leads Put the in place as shown on the PCB Same as in step 2 solder it in and trim off th...

Page 8: ...u can so it s pushed up right against the tabs on the clip If the clip is too wide for the motor pinch it closer together with your fingers then check how the motor fits in the clip again motor into t...

Page 9: ...5 32 long here make it as long as this line Slide it onto the motor shaft making sure you shove it all the way to the side of the motor it rubs and slows it down Slide the wheel on top of the sleeve a...

Page 10: ...er to the pad in a quick smooth motion You don t want to apply too much heat to the pad or you ll ruin it You can tell when this happens as it gets dark and no solder will stick to it Step 15 Solder t...

Page 11: ...ger is preset to After its first cycle of charging and triggering it will dump all it s energy until the voltage drops to 0 7 volts which is the voltage where most electronics naturally stop working T...

Page 12: ...Pretty straightforward just follow the steps so that your paperclip looks like this one The only thing to watch is that the right end of the paperclip in step 4 should extend down a bit so that it can...

Page 13: ...knife or razor trim through the vertical trace under the green soldermask that runs up from the pad Make sure that trace gets fully cut through Hold it up to the light to see if you can see fully thro...

Page 14: ...se are most likely to have solder jumpers Make sure that the red motor wire is soldered to the correct pad on the main body of the PCB Are the wire connections to the solarcell still good A gentle tug...

Page 15: ...bove the race platform often there is much more light Devices must conform to a 2 second stationary rule which means the solaroller cannot move for a full two seconds after the race has begun This is...

Page 16: ...r lightweight frame and optimized elec tronics All that s needed to complete it is some basic handtools and a soldering iron The Solaroller family with some of the many designs that finally resulted w...

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