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12

Safety, Installation, and Operations Manual

©2021 The Solaria Corporation     All rights reserved.   Contents subject to change without notice.     AUS-MAN-0002 Rev 01, 03-2021

Power Unlocked by Design

Correction factor for the open-circuit voltage can be calculated based on the following formula: CVoc=1-

βVoc×(25-T). T is the lowest expected ambient temperature at the system location. β(%/°C) is the temperature 

coefficient of the selected module Voc (refer to corresponding datasheet). 

An appropriately rated over-current protection device must be used when the reverse current could exceed the value 

of the maximum fuse rating of the Modules (20A). An over-current protection device is required for each series 

string if more than two series strings are connected in parallel, as illustrated in Figure 5.

6.2 Cables & Wiring

The Module junction boxes have been designed to be easily interconnected in series for their well-connected cable 

and the connector with IP67 protection grade. Each Module has two single-conductor wires, one positive and one 

negative, which are pre-wired inside the junction box. The connectors at the opposite end of these wires allow easy 

series connection of adjacent Modules by firmly inserting the positive connector of a Module into the negative 

connector of an adjacent Module until the connector is fully seated.

Use field wiring with suitable cross-sectional areas that are approved for use at the maximum short-circuit current 

of the Modules. Solaria recommends installers use only sunlight resistant cables qualified for direct current (DC) 

wiring in PV systems. The minimum wire size should be 4mm2(12AWG).
Rating Required Minimum Field Wiring

Cables should be fixed to the mounting structure in such a way that mechanical damage of the cable and/or the 

Modules is avoided. Do not apply stress to the cables. The minimum cables bending radius should be 38.4mm. Any 

cable damage caused by bending too much or cable management system is not covered under Solaria’s warranty. 

For fixing, use appropriate means, such as sunlight resistant cable ties and/or wire management clips specifically 

designed to attach to the Module frame. While the cables are sunlight resistant and waterproof, where possible, 

avoid direct sunlight exposure and water immersion of the cables.
Cable arrangement must comply with local laws and regulations.

6.3 Connectors

Keep connectors dry and clean, and ensure that connector caps are hand tight before connecting the Modules. 

Do not attempt making an electrical connection with wet, soiled, or otherwise faulty connectors. Avoid sunlight 

exposure and water immersion of the connectors. Avoid connectors resting on the ground or roof surface.
Faulty connections can result in arcs and electrical shock. Check that all electrical connections are securely 

fastened. Make sure that all locking connectors are fully engaged and locked. Connector interconnect must reach 

the corresponding IP protection level, so as to achieve the electrical security. It is not recommended to interconnect 

different types of connectors.

Testing Standard

Wire Size

Temperature Rating

EN 50618:2014

4mm2

-40ºC to +90ºC

Testing Standard

Manufacture

Type

Rating

Temperature Rating

IEC 61852:2014

Stäubli Electrical 

Connectors AG 

https://ec.staubli.com/

PV-KST4-EV02/6II-UR
PV-KBT4-EV02/6II-UR

1500VDC;

45A (1x4mm

2

 cable)

-40ºC to +85ºCvv

Summary of Contents for PowerXT-395R-PM

Page 1: ...ions Manual 2021 The Solaria Corporation All rights reserved Contents subject to change without notice AUS MAN 0002 Rev 01 03 2021 SAFETY INSTALLATION AND OPERATIONS MANUAL Australia PowerXT 400 PM R Module Power Unlocked by Design ...

Page 2: ... documentation is updated frequently Check the Solaria website solaria com australia for the latest information For warranty text refer to solaria com australia docsAU For Solaria patent information refer to solaria com patents 2021 The Solaria Corporation All rights reserved Registered Office Solaria Australia Pty Ltd C o Mertons Corporate Services Pty Ltd Level 7 330 Collins Street Melbourne Vic...

Page 3: ...Condition 7 4 1 Installation position and working environment 7 4 2 Tilt Angle Selection 8 5 Mechanical Installation 8 5 1 Conventional requirements 8 5 2 Installation methods 9 6 Electrical Installation 11 6 1 Electrical Property 11 6 2 Cables and Wiring 12 6 3 Connectors 12 6 4 Bypass Diodes 13 7 Grounding 13 7 1 Grounding by using grounding bolt 13 7 2 Grounding by using unused mounting hole 14...

Page 4: ...tents or other rights of third parties that may result from use of Modules Solaria reserves the right to make changes to the product specifications or installation manual without prior notice Failure to comply with the requirements listed in this manual will invalidate the Solaria Limited Product Warranty Warranty Additional recommendations are provided to enhance safety practices and performance ...

Page 5: ...rmed by a certified building specialist or engineer For your safety do not attempt to work on a rooftop until safety precautions have been identified and taken including without limitation fall protection measures ladders or stairways and personal protective equipment For your safety do not install or handle Modules under adverse conditions including without limitation strong or gusty winds and we...

Page 6: ...to damage Secure pallets from falling over Do not exceed the maximum height of pallets to be stacked as indicated on the pallet packaging Store pallets in a ventilated rain proof and dry location until the Modules are ready to be unpacked Do not lift the Modules by grasping the Module s junction box or electrical leads in any condition Do not stand or step on the Modules Do not drop the Modules on...

Page 7: ...ules Modules must be mounted on appropriate mounting structures positioned on suitable buildings the ground or other structures suitable for modules e g carports building facades or PV trackers Modules must not be installed in locations where they could be submerged in water The recommended ambient temperature should be within 40 C 40 F to 40 C 104 F The temperature limits are defined as the month...

Page 8: ...be securely attached to the mounting structure In regions with heavy snowfall select the height of the mounting system so that the lowest edge of the Modules is not covered by snow for any length of time In addition ensure that the lowest portion of the Modules is placed high enough so that it is not shaded by plants or trees or damaged by flying sand When the Modules are supported parallel to the...

Page 9: ...unting holes located in the frame s back flanges Refer to what is shown in Figure 2 Mounting Details For your reference please use the components specified below 5 Front side test load 2400Pa backside test load 2400Pa and both safety factor is 1 5 6 Recommended torque is between 14N m to 20N m 5 2 2 Modules Installed With Clamp Modules can be mounted using specialized clamps as shown in Figure 3 A...

Page 10: ...es Avoid shading effects from the Modules clamps Drainage holes on the Module frame must not be closed or obscured by the clamps D Front side test load 2400Pa backside test load 2400Pa and both safety factor is 1 5 Note The module has been qualified following the mechanical load requirements per IEC61215 2016 using 3 cycles with a test load of 2400Pa An additional test cycle of 5400Pa Front 4th cy...

Page 11: ...ed by a factor of 1 25 when determining component voltage ratings conductor capacities fusing sizes and size of controls connected to the Module output Voltages are additive when Modules are connected directly in series and Modules currents are additive when Modules are connected directly in parallel as illustrated in Figure 6 Modules with different electrical characteristics must not be connected...

Page 12: ...n PV systems The minimum wire size should be 4mm2 12AWG Rating Required Minimum Field Wiring Cables should be fixed to the mounting structure in such a way that mechanical damage of the cable and or the Modules is avoided Do not apply stress to the cables The minimum cables bending radius should be 38 4mm Any cable damage caused by bending too much or cable management system is not covered under S...

Page 13: ...lloy and penetrate the surface of the frame oxidation film Please don t drill any additional grounding hole on the frame of the Modules otherwise it will expressly void the Solaria warranty For optimal performance Solaria Solar Modules should only be used in configurations where the DC cathode of the Modules array is connected to ground Failure to comply with this requirement will reduce the perfo...

Page 14: ...the mounting holes in the frame Thread the grounding clamp and the frame with grounding bolt B Put the toothed gasket into the other side then tighten and lock the nut The recommended torque of locking the nut is 2 0 N M 2 2 N M C Thread the grounding clamp with grounding wire The materiel and size of grounding wire should meet the relevant requirements of the national regional and local code law ...

Page 15: ...l homogeneous and the power reduction usually is not obvious When Modules are operational there may exist environmental factors that cast shade dust plants and so on that may distinctly reduce the power output Solaria advises that there should be no obstructed object over the Module s surface at any time The cleaning frequency depends on the frequency of debris or dust accumulation In many instanc...

Page 16: ...trical specifications or additional information The datasheet is available at www solaria com A Performance at STC Module type Pmp W Voc V Vmp V Isc A Imp A PowerXT 395R PM 395 51 45 42 78 9 95 9 23 PowerXT 400R PM 400 51 68 43 08 9 97 9 28 PowerXT 405R PM 405 51 91 43 51 9 98 9 32 PowerXT 410R PM 410 52 04 43 63 10 00 9 41 PowerXT 415R PM 415 52 14 43 93 10 10 9 45 Remark 1 Maximum overcurrent pr...

Page 17: ... Installation and Operations Manual 2021 The Solaria Corporation All rights reserved Contents subject to change without notice AUS MAN 0002 Rev 01 03 2021 Power Unlocked by Design B Bypass Diode For Junction Box ...

Page 18: ...18 Safety Installation and Operations Manual 2021 The Solaria Corporation All rights reserved Contents subject to change without notice AUS MAN 0002 Rev 01 03 2021 Power Unlocked by Design ...

Page 19: ...Contents subject to change without notice AUS MAN 0002 Rev 01 03 2021 Power Unlocked by Design Solaria Australia Pty Ltd C o Mertons Corporate Services Pty Ltd Level 7 330 Collins Street Melbourne Victoria 3000 Australia Australia Contact Bob Blakiston T 61 417 948 319 www solaria com australia ...

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