SOLID AIR CPL-C, Instructions Manual

Page 1: ...INSTRUCTIONS FOR CONTRACTORS TYPE CPL C English Subject to modifications 02 2022 6220146 202112 ...

Page 2: ... 1 Applicable Standards and regulations 2 3 2 For installation and maintenance the following standards and regulations must be observed 2 3 3 Warnings 8 4 Description 9 4 1 CPL C Comfort slimline ventilation unit CPL C 10 15 22 9 4 1 1 Dimensions 9 4 2 CPL C Comfort slimline ventilation unit CPL C 32 10 4 2 1 Dimensions 10 4 3 Specifiction 11 5 Planning 12 5 1 CPL C installation location 12 5 2 Ai...

Page 3: ...ctive pressure calculation 24 7 3 2 Effective pressure CPL C 10 25 7 3 3 Effective pressure CPL C 15 25 7 3 4 Effective pressure CPL C 22 26 7 3 5 Effective pressure CPL C 32 26 8 Maintenance 27 8 1 Maintenance shutdown 27 8 2 Maintenance instructions 29 8 2 1 Electrical equipment 29 8 2 2 Servomotors on the dampers 29 8 2 3 Trap 29 8 2 4 Countercurrent plate heat exchanger PHE 29 8 2 5 Fan motor ...

Page 4: ...ns Configuration assistant Notes in the form of labels The documents for all accessory modules and other accessories also apply where relevant 1 4 Safekeeping of these documents Documents must be kept in a suitable location and must be available at all times The user is responsible for the safekeeping of all documents The documents are provided by the contractor 1 5 Symbols The following symbols a...

Page 5: ... Danger through live electrical components Please note Turn off the ON OFF switch before removing the casing Never touch electrical components or contacts when the ON OFF switch is in the ON position There is a danger of electrocution leading to a health risk or death The main terminals are live even when the ON OFF switch is in the OFF position Please note designates technical instructions which ...

Page 6: ...fety measures According to DIN 1886 tools must be used to open the unit Wait for the fan to come to a standstill 2 minutes When the doors are opened negative pressure may draw in loose objects which could destroy the fan or even cause a risk to life if items of clothing are drawn in 2 2 1 Power supply Implement the electrical connection in accordance with local regulations Once electrical connecti...

Page 7: ...nd trained personnel may be appointed for the installation commissioning maintenance and operation of the unit Only qualified electricians are permitted to work on the electrical system VDE regulations or local regulations and those of your local power supply utility are applicable to electrical installation work Only operate the unit within its output range which is stated in the technical docume...

Page 8: ...achines DIN EN 60730 Automatic electrical controls DIN EN 61000 6 2 3 Electromagnetic compatibility DIN EN 60335 1 VDE 0700 1 Safety of electrical appliances general requirements VDI 3803 Central air conditioning systems Structural and technical principles 3 2 For installation and maintenance the following standards and regulations must be observed DIN EN 50106 VDE 0700 500 Safety of electrical ap...

Page 9: ...sate pan ISO ePM1 55 F7 compact filter outdoor air ISO ePM10 60 M5 compact filter extract air Differential pressure switch extract air filter Outdoor air Exhaust air Extract air Supply air Differential pressure switch outside air filter Inspection door The illustration shows the unit with the connection side on the right in the supply air direction Connection side on the left in the supply air dir...

Page 10: ... Width B mm 1932 Length C mm 1932 Outdoor air Exhaust air Extract air Supply air EC fan supply air Control unit Differential pressure switch extract air filter EC fan exhaust air Bypass damper with servomotor variable speed Countercurrent heat exchanger ISO ePM1 55 F7 compact filter outdoor air Differential pressure switch outside air filter ISO ePM10 60 M5 compact filter extract air Inspection do...

Page 11: ... C 10 WTW 15 WTW 22 WTW 32 WTW Mains voltage V 1 x 230V 1 x 230V 1 x 230V 3 x 400V Frequency Hz 50 60 50 60 50 60 50 60 Max power consumption W 500 750 750 2100 Max current consumption A 2 3 3 3 3 3 3 3 Speed t min 3080 3450 3000 3450 Energy efficiency class IE4 IE4 IE4 IE4 IP rating IP55 IP55 IP55 IP55 Protection class Iso F Iso F Iso F Iso F Power cable CPL C 10 WRG PWW 15 WRG PWW 22 WRG PWW 32 ...

Page 12: ...or mounting the unit on the ceiling After use the lifting lugs can be removed and the drilled holes sealed with the supplied blanking plugs Never drill holes or insert screws in the ceiling panels as this may damage the electric cables under the panels The installation location must meet the requirements of VDI 2050 Provide sufficient space below the unit for maintenance work Site the unit in a ro...

Page 13: ...h the following labels Outdoor air Exhaust air Extract air Supply air Operating side supply air left Operating side supply air right Plan view Plan view AUL ODA 6801059 48 10 AUL ODA ABL ETA ABL ETA 6801061 48 10 FOL EHA 6801062 48 10 FOL EHA ZUL SUP 6801060 48 10 ZUL SUP AL AL TL TL BL BL RL RL only for CPL C 10 15 22 only for CPL C 10 15 22 ...

Page 14: ...ting bracket as shown in the illustration For model size CPL C 32 rivet the mounting bracket to the damper 5 3 Duct connections on site The connectors of the unit are rectangular Round ducts can be connected directly to the connectors using an adaptor module from square to round accessories Insulate the ducts including external dampers flexible connections and insulating frames in accordance with ...

Page 15: ...ditional opening in trap drain line 5 5 Hydraulic connection h 1 5 x p mm WC 50 mm min p Under or overpressure in mmWC acc to appliance design 50 mm WC Reserve inaccuracy in design evaporation 1 5 Additional safety factor Balsifon Sifon i Heating coil hydraulic connection example Admixing circuit Benefits good control characteristics low risk of freezing Cooling coil hydraulic connection example D...

Page 16: ... and connections of the EC fans even when the unit has been shut down This means there is a risk of electric shock that could result in injury or death Do not touch the EC fans for five minutes after disconnecting the power across all poles Use a rubber mat if working on the unit when it is electrically charged Only use cables that meet local wiring regulations with regard to voltage current insul...

Page 17: ...act solid air nl Image CPL C 10 15 22 Image CPL C 32 Entry for on site cables Entry for on site cables Open bypass inspection door Remove cover plate from control unit and connect cables according to wiring diagrams Check cover plate for leak tightness when installing ...

Page 18: ...entilation unit in dry rooms at an ambient temperature between 25 C and 55 C If it is stored for a long time ensure that all apertures are sealed against air and water ingress 6 2 Transport When transporting units through doors or in narrow stairwells lifts tilt model sizes CPL C 10 15 22 onto their narrow side Ensure that the control cabinet and condensate drain are pointing upwards The CPL C 32 ...

Page 19: ... life it may only be dismantled by qualified personnel Before starting to dismantle the appliance disconnect the power supply Power cables must be removed by qualified electricians Sort and dispose of metal and plastic parts according to material types and in compliance with local regulations Dispose of electrical and electronic components as electrical waste ...

Page 20: ...ric coils servomotors etc otherwise Solid Air cannot accept any liability Before commissioning check whether the operating data specified on the type plate is adhered to The unit must not be operated before all necessary safety equipment has been fitted and connected Intake and discharge apertures must be connected to ensure contact protection The CPL C WRG unit must be level and safely secured Co...

Page 21: ...perating mode at the BMK the system will start with the preset parameters To modify functions and parameters see the installation and operating instructions provided Where the system is not commissioned by Solid Air check all inputs and outputs for correct wiring and function Frost protection function Fan rotational direction Outdoor air extract air damper rotational direction Plausible sensor val...

Page 22: ...er operate the CPL C below a minimum air flow rate if an electric heating coil is installed Follow the relevant safety regulations for electric heating coils The electric heating coil must be protected from moisture and water The filter pre dryer starts automatically at outside temperatures below 0 C 7 2 3 Reheater accessories The electric reheater is switched by the temperature controller Before ...

Page 23: ...changer is generally maintenance free During commissioning check whether the servomotor for the bypass damper is rotating in the correct direction bypass HR mode 7 2 6 Condensate pan Provide a trap for the condensate drain and route the condensate into the sewerage system Protect the condensate drain from frost Fill the trap with water Image CPL C 10 15 22 Image CPL C 32 ...

Page 24: ...le The flow rate can be calculated from effective pressure Δpw differential pressure of the two static pressures using the following equation The doors must be closed to determine the correct flow rate Route the test hoses to the outside when conducting the test Due to the installation conditions of the fans K values differing from the manufacturer s specifications must be used for flow rate deter...

Page 25: ... 1100 V 110 x Dpw 7 3 2 Effective pressure CPL C 10 K value of fan 110 Fig 7 1 Effective pressure CPL C 10 7 3 3 Effective pressure CPL C 15 K value of fan 69 Fig 7 2 Effective pressure CPL C 15 Effective pressure Δp Pa Flow rate m h Δp Pa 1 3 7 13 21 30 40 53 67 83 m h 100 200 300 400 500 600 700 800 900 1000 Δp Pa 53 76 103 134 170 210 254 302 355 412 473 m h 500 600 700 800 900 1000 1100 1200 1...

Page 26: ...0 2750 3000 3250 V 100 x Dpw 7 3 4 Effective pressure CPL C 22 K value of fan 123 Fig 7 3 Effective pressure CPL C 22 7 3 5 Effective pressure CPL C 32 K value of fan 100 Fig 7 4 Effective pressure CPL C 32 Effective pressure Δp Pa Flow rate m h Δp Pa 11 24 42 66 95 130 169 214 264 320 m h 400 600 800 1000 1200 1400 1600 1800 2000 2200 Δp Pa 144 196 256 324 400 484 576 676 784 900 1024 m h 1200 14...

Page 27: ...e the clearly visible warning on the unit rWhen the doors are opened negative pressure may draw in loose objects which could destroy the fan or even cause a risk to life Voltage is still present at terminals and connections of the EC fans even when the unit has been shut down This means there is a risk of electric shock that could result in injury or death Do not touch the EC fans for five minutes...

Page 28: ...28 SOLID AIR INTERNATIONAL T 31 598 36 12 21 www solid air com contact solid air nl CPL C 32 Open the inspection cover using a quadrant key Doors can be removed completely after taking out the hinge pin ...

Page 29: ...red see checklist Refill the trap with water before returning into use 8 2 4 Countercurrent plate heat exchanger PHE Check and clean at regular intervals Cleaning the heat exchanger possible without replacing the PHE Vacuum taking care not to bend the fins Clean with water non pressurised or a soapy solution Removal of the plate elements is possible using an appropriate retaining rail set Cleaning...

Page 30: ...e electric coils Vacuum taking care not to bend the indirect coils Blast with compressed air max 1 bar If the cleaning pressure is too high there is a risk of irreparable mechanical damage to the electric coils The electric coils must be protected from moisture and water 8 2 7 Bypass damper extract air damper outdoor air damper Check the dampers for ease of movement Never lubricate the dampers Thi...

Page 31: ...rvomotor The motors are maintenance free At regular intervals check that the connection from the servomotor to the bypass is firmly seated 8 2 10 Condensate pan Regularly check the condensate pan for possible soiling and clean if required see checklist CPL C 10 15 22 CPL C 32 CPL C 10 15 22 CPL C 32 ...

Page 32: ...an or replace X Spot check filter Replace X Spot check air vents with indoor air induction and extract air intakes for deposits Clean X Air filters Check for impermissible contamination damage leaks and odours Changing the affected filters Never operate the unit without filters X Longest filter replacement interval X Air ducts Check accessible air duct sections for damage Repair X Check inner air ...

Page 33: ... 5 Undo condensate pan threaded connection 6 Remove condensate pan by lowering slightly side where screws have been removed and pulling 7 Slightly loosen tensioning bracket screws 8 Push tensioning bracket upwards 9 Remove first part of countercurrent plate heat exchanger 10 Push further parts along the guide and remove them as well 11 Reassemble in reverse order re establish seal with sealant 2 2...

Page 34: ...ecting screws 3x 4 Undo screws at side of pan panel and remove pan panel 5 Slightly loosen tensioning bracket screws 6 Push tensioning bracket upwards 7 Remove first part of countercurrent plate heat exchanger 8 Push further parts along the guide and remove them as well 9 Reassemble in reverse order 1 2 persons are required for removing the pan panel 3 4 4 2 5 5 5 6 6 7 7 8 8 6 7 6 6 7 7 8 8 8 ...

Page 35: ... F T L 8 Pluggable temperature sensor 9 Inspection door partition 10a CPL C inspection door operating side supply air right 10b CPL C inspection door operating side supply air left CPL C 22 WRG Pos Designation Comments 1 Supply air fan incl front plate CPL C280 0 75 3000 2 Extract air fan incl front plate CPL C280 0 75 3000 3 ISO ePM10 60 M5 compact filter extract air B795 x H333 x D48 4 ISO ePM1 ...