SOLIDpower BlueGEN BG-15 Generic, Service Manual

Page 1: ...he scientific representative of the project s coordinator Dr Andreas Linhart DLR Institut f r Vernetzte Energiesysteme e V Carl von Ossietzky Str 15 26129 Oldenburg Germany Tel 49 441 999 06 371 Fax 4...

Page 2: ...D4 4 Service manual prescriptions and instructions to installer GA N 671473 2 Document history Version Date Description 1 31 01 2019 First version...

Page 3: ...BlueGEN BG 15 Generic Installation Manual Europe Manual...

Page 4: ...a t o ep ese t that the do u e t is f ee f o e o o o issions To the fullest extent possible SP expressly excludes any express or implied warranty as to condition fitness e ha ta ility o suita ility of...

Page 5: ...as leak 6 3 SITE SELECTION 7 3 1 Appliance dimensions 7 3 2 Installation location 8 3 3 Installation configuration 8 3 4 Installation clearance 8 3 5 Installation positions 11 4 MAINTENANCE 12 4 1 Ins...

Page 6: ...the installation of the fuel cell stack onto the Fuel Cell Module This activity is to be performed only by appropriately qualified service personnel 1 2 Lege d The symbols used in this document are S...

Page 7: ...the BlueGEN appliance provides both electricity for export to the grid and heat that can be used for heating water Key features of the BlueGEN appliance are 0 5 to 1 5 kW net output of AC electrical p...

Page 8: ...entric flue adapter 60 100 mm 2 Fuel Cell Module 3 Waste heat recovery unit 4 Gas safety double block valves hidden from view 5 Condensate tank hidden from view 6 Air delivery system 7 Water treatment...

Page 9: ...instruct the user in the operation and the safety devices and to give him the user manual Caution Only appropriately qualified service personnel may install this appliance Improper installation will v...

Page 10: ...basic site requirements for installing the BlueGEN appliance 3 1 Applia edi e sio s Figure 2 shows the BlueGEN appliance as it will be supplied to the customer The connection interfaces are provided...

Page 11: ...can support the BlueGEN appliance and all associated hot water equipment The installation of the flue system must satisfy all appropriate installation codes of the respective country ensuring that the...

Page 12: ...in front of the appliance as this may edu e the ai i ulatio that ools the applia e s ele t i al o po e ts The clearances on the remaining sides of the appliance are absolute minimum clearances Care m...

Page 13: ...This clearance will provide sufficient room for all ancillary equipment 1 Wall 2 500mm clearance minimum 3 Domestic hot water tank Figure 4 Clearance between BlueGEN and tank As shown in Figure 5 a m...

Page 14: ...iffe e t positio s The appliance must be installed on a flat and even footing designed to carry the weight of the appliance Figure 6 illustrates possible installation positions A Wall B Domestic hot w...

Page 15: ...ce schedule There are no user serviceable parts and so end users should have no need to open the BlueGEN appliance cabinet doors for inspections or replacements Table 1 Recommended maintenance schedul...

Page 16: ...em with new ones The system must be shut down before beginning maintenance operation Caution For safety reasons that the natural gas and the tap water manual valves at the BG inlet must be closed befo...

Page 17: ...Manual BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 14 N Sequence Image 2 7 AIR FILTER...

Page 18: ...2019 15 N Sequence Image 3 7 Unscrew the wingnut at the centre of the air filter 4 7 Remove the air filter by pulling and keep the washers for the new filter installation 5 7 Install the spare new ai...

Page 19: ...BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 16 N Sequence Image 6 7 Screw the wingnut to secure the filter 7 7 Put on the front panel and secure it with the key WINGNUT Key...

Page 20: ...Manual BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 17 N Sequence Image...

Page 21: ...e e t Tools Key to open BG Evo 1 front panel 22 mm wrench 30 mm adjustable wrench electrician pliers or scissors Materials A spare new desulph cartridge t o 3 8 gaskets a le ties N Sequence Image 1 7...

Page 22: ...Manual BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 19 N Sequence Image 3 7 Close the desulphurizer valves...

Page 23: ...Manual Europe SOLIDpower GmbH 2019 20 N Sequence Image 4 7 Loosen the fittings of gas pipes at desulphurizer inlet Top and outlet Bottom respectively with the wrenches 5 7 Cut the cable ties by using...

Page 24: ...n Manual Europe SOLIDpower GmbH 2019 21 N Sequence Image 6 7 Install the new desulphurizer checking the IN and OUT tags IN TOP OUT BOTTOM NOTE Use brand new gaskets 7 7 Put on the front panel and secu...

Page 25: ...Manual BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 22 N Sequence Image Key Locks...

Page 26: ...23 4 1 3 Wate T eat e tSyste WTS epla e e t Tools Key to open BG Evo 1 front panel Materials A spare new WTS and two filtering cartridges N Sequence Image 1 11 Check that the manual tap water at BG i...

Page 27: ...Manual BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 24 N Sequence Image...

Page 28: ...on Manual Europe SOLIDpower GmbH 2019 25 N Sequence Image 3 11 Remove the two vertical cartridges rotating them clockwise 4 11 Install two new cartridges connecting them to the bayonet fittings by pul...

Page 29: ...er GmbH 2019 26 N Sequence Image 5 11 Remove the WTS from BG by lifting it via the indicated metalwork areas only 6 11 Remove the electrical connectors 7 11 Disconnect the pipes from the WTS at the bo...

Page 30: ...LIDpower GmbH 2019 27 N Sequence Image 8 11 Install a new WTS taking care of connecting the pipes properly see color codes and plugging the electrical connectors 9 11 Open the manual tap water valve a...

Page 31: ...Manual BlueGEN BG 15 Generic Installation Manual Europe SOLIDpower GmbH 2019 28 N Sequence Image 11 11 Put on the front panel and secure it with the key Key Locks...

Page 32: ...ial services local lockable isolator to be installed Circuit breaker 10 A installed at switchboard Auto synchronisation with grid Yes Ethernet remote monitor Yes Safety System certification EN483 EN50...

Page 33: ...1 5 kWe output Water supply pressure Minimum 1 0 bar 100 kPa Maximum 10 bar 1000 kPa Drain connection Wastewater 3 8 LLDPE hose ejected from the unit under pressure 0 1 0 bar 0 100 kPa Overflow and ov...

Page 34: ...age Directive LVD 2006 95 EC Based Upon 60335 2 102 Electromagnetic Capability Directive EMC D 2004 108 EC Based Upon EN55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 Gas Appliance Regulation GAR EU 2016 4...

Page 35: ...XB ABB EVIATIONS BoP balance of plant SP SOLIDpower Spa MSDS Material Safety Data Sheet PVC polyvinyl chloride RCD residual current device RH Relative Humidity RO reverse osmosis IPsec internet protoc...

Page 36: ...SOLIDpower SpA viale Trento 115 117 c o BIC Mod C D 38017 Mezzolombardo TN Italy t 39 0461 17 55 068 f 39 0461 17 55 050 C F P I VAT nr IT 02000340220 www solidpower com...