Solorder HF2420S40-75, User Manual

Page 1: ...All in one solar charge inverter 1 All in one solar charger inverter User Manual Product models HF2420S40 75 HF2420S60 100 HF2420U60 100 HF2430S40 75 HF2430S60 100 HF2430U60 100 ...

Page 2: ...ammable or explosive or heavily dusty areas The mains input and AC output are high voltage so please do not touch the wiring terminals The housing of the all in one solar charge inverter is hot when it is working Do not touch it Do not open the terminal protective cover when the all in one solar charge inverter is working It is recommended to attach proper fuse or circuit breaker to the outside of...

Page 3: ...ION AND WIRING 11 3 OPERATING MODES 17 3 1 CHARGING MODE 17 3 2 OUTPUT MODE 18 4 LCD SCREEN OPERATING INSTRUCTIONS 19 4 1 OPERATION AND DISPLAY PANEL 19 4 2 SETUP PARAMETERS DESCRIPTION 22 4 3 BATTERY TYPE PARAMETERS 28 5 OTHER FUNCTIONS 29 5 1 DRY NODE 30 5 2 RS485 CAN COMMUNICATION PORT 30 5 3 USB COMMUNICATION PORT 30 6 PROTECTION 31 6 1 PROTECTIONS PROVIDED 31 6 2 FAULT CODE MEANING 33 6 3 HAN...

Page 4: ...oys advanced SPWM technology and outputs pure sine wave to convert DC into AC It is ideal for AC loads such as household appliances power tools industrial equipment and electronic audio and video equipment The product comes with a segment LCD display design which allows real time display of the operating data and status of the system Comprehensive electronic protections keep the entire system safe...

Page 5: ... to power the load while charging the battery If the mains or generator is not connected the system can also operate normally and the load is powered by the battery and PV module 3 Battery Provided to ensure normal power supply to the system loads when solar energy is insufficient and the Mains is not connected 4 Household load Allow connection of various household and office loads including refri...

Page 6: ...earance AC input port Battery port AC output port ON OFF rocker switch USB communication port PV port RS485 CAN communication port Touch button Dry node port LED Indicator Grounding screw hole LCD screen AC input Overload protector Cooling fan ...

Page 7: ...ve been tightened and the wires are secured with ties to avoid looseness of connections caused by shaking of wires during mobile application The system connection wires are selected according to a current density of not more than 5 A mm2 Avoid direct sunlight and rainwater infiltration for outdoor installation Even after the power is turned off there is still high voltage inside the unit Do not op...

Page 8: ...rt circuit current is constant when the PV modules are connected in series the short circuit current is the sum of the short circuit currents of all PV modules connected in parallel the short circuit current of the PV array shall not exceed the maximum input current Refer to the table below for PV input wire diameter and switch Models Recommended PV wiring diameter Maximum PV input current Recomme...

Page 9: ...60 100 8mm2 8AWG 40A 2P 63A Note There is already an appropriate circuit breaker at the Mains input wiring terminal so it is not necessary to add one more Recommended battery input wire diameter and switch selection Models Recommended battery wiring diameter Rated battery discharge current Maximum charge current Recommended air switch or circuit breaker type HF2420S40 75 20mm2 4AWG 100A 90A 2P 120...

Page 10: ... HF2430S40 75 6mm2 10AWG 13A 30A 2P 40A HF2430S60 100 6mm2 10AWG 13A 30A 2P 40A HF2430U60 100 8mm2 8AWG 25A 40A 2P 63A Note The wiring diameter is for reference only If the distance between the PV array and the all in one solar charge inverter or the distance between the all in one solar charge inverter and the battery is relatively long using a thicker wire can reduce the voltage drop to improve ...

Page 11: ...one solar charge inverter ensure that there is enough air flowing through the heat sink and space of at least 200m to the left and right air outlets of the inverter shall be left to ensure natural convection heat dissipation Refer to the installation diagram of the whole machine as above Warning Danger of explosion Never install the all in one solar charge inverter and lead acid battery in the sam...

Page 12: ...ct the external circuit breaker and confirm that the wire used is thick enough Please refer to Section 2 2 Wiring Specifications and Circuit Breaker Selection Properly connect the AC input wire according to the wire sequence and terminal position shown in the figure below Please connect the ground wire first and then the live wire and the neutral wire ...

Page 13: ...re first and then the live wire and the neutral wire The ground wire is connected to the grounding screw hole on the cabinet through the O type terminal Ground L Live N Neutral Note The grounding wire shall be as thick as possible cross sectional area is not less than 4mm2 The grounding point shall be as close as possible to the all in one solar charge inverter The shorter the grounding wire the b...

Page 14: ...negative pole BAT wiring method Prior to wiring disconnect the external circuit breaker and confirm that the wire used is thick enough Please refer to Section 2 2 Wiring Specifications and Circuit Breaker Selection The BAT wire needs to be connected to the machine through the O type terminal The O type terminal with an inner diameter of 5 mm is recommended The O type terminal shall firmly press th...

Page 15: ...st be installed at the battery terminal Refer to Section 2 2 Wiring Specifications and Circuit Breaker Selection to select a right circuit breaker Before wiring be sure to disconnect the circuit breaker to prevent strong electric sparks and avoid battery short circuit if the all in one solar charge inverter is used in an area with frequent lightning it is recommended to install an external lighten...

Page 16: ...ins Finally turn on AC loads one by one as the AC output is normal to avoid a protection action caused by a large momentary shock due to simultaneous turning on the loads simultaneously Now the machine goes into a normal operation according to the set mode Note If power is supplied to different AC loads it is recommended to first turn on the load with a large surge current After the load is stable...

Page 17: ...ly is preferentially used to charge the battery Only when the Mains fails the PV charging can be activated 3 Hybrid charging PV and mains hybrid charging PV MPPT charging is a priority and when PV energy is insufficient the mains supply supplements When the PV energy is sufficient again the mains stops charging This is the fastest charging mode suitable for the areas where power grid is unstable p...

Page 18: ... power for charging and power supply Then the unit is equivalent to a backup UPS suitable for areas with unstable grid Switching does not affect PV charging Inverter priority mode Switch to mains supply only when the battery discharge undervoltage is lower than the set point item 04 When the charging battery is higher than the set point of 05 setting item switch to the battery discharge mode This ...

Page 19: ...eration buttons Operation buttons introduction Indicators introduction Function buttons Description SET Enter Exit Settings menu UP Previous choice DOWN Next choice ENT Confirm Enter Options under the settings menu Indicators Colors Description AC INV Yellow Steady on Mains output Flash Inverter output CHARGE Green Flash Battery charging Steady on Charging completed FAULT Red Steady on Fault state...

Page 20: ...that the AC output is in an overload state Indicates that the machine has been connected to the battery indicates that the remaining battery is 0 24 indicates that the remaining battery is 25 49 indicates that the remaining battery is 50 74 indicates that the remaining battery is 75 100 Indicates the percentage of AC output loads indicates that the load percentage is 0 24 indicates that the load p...

Page 21: ...nverter circuit This icon is not displayed Display battery voltage battery charge total current mains charge power AC input voltage AC input frequency PV input voltage internal heat sink temperature software version Parameters display on the right side of the screen Output parameters Indicates output voltage output current output active power output apparent power battery discharge current softwar...

Page 22: ...input power OUTPUT BATT KW Battery output power 6 AC INPUT Hz AC input frequency AC OUTPUT LOAD Hz AC output frequency 7 AC INPUT V AC input voltage AC OUTPUT LOAD A AC output load current 8 INPUT V For maintain OUTPUT LOAD KVA Load apparent power 9 INV TEMP AC charge or battery discharge heatsink temperature INV OUTPUT LOAD KW Load active power 10 APP software version Bootloader software version ...

Page 23: ... Frequency 02 50 0 Bypass self adaptation when the mains is connected it automatically adapts to the mains frequency when the mains is disconnected the output frequency can be set through this menu The default output frequency of the 230V machine is 50HZ and the 120V machine 60HZ 02 60 0 03 AC Input Voltage Range 03 APL Wide mains input voltage range of 230V machine 90 280V Mains input voltage ran...

Page 24: ...charging with the Mains charging not activated 07 Max charger current 07 80A default Max charger current AC charger PV charger Setting range 0 140A 08 Battery Type 08 USE User defined all battery parameters can be set 08 SLd Sealed lead acid battery constant voltage charge voltage 28 8V floating charge voltage 27 6V 08 FLd Vented lead acid battery constant voltage charge voltage 29 2V floating cha...

Page 25: ... step 0 2V valid when battery type is user defined 12 Battery over discharge voltage delay off 12 21V default Over discharge voltage when the battery voltage is lower than this judgment point delay the time set by parameter 13 and turn off inverter output Setting range is 20V 24V with a step of 0 2V It is valid for user defined battery and lithium battery 13 Battery over discharge delay time 13 5S...

Page 26: ...ith a step of 5 minutes valid for vented lead acid battery and sealed lead acid battery 19 Battery equalized time out 19 120 default Equalizing charge delay setting range 5min 900min with a step of 5 minutes valid for vented lead acid battery and sealed lead acid battery 20 Battery equalization interval 20 30 default Equalizing charge derating time 0 30days with a step of 1 day valid for vented le...

Page 27: ...us of the main input source changes 26 ENA default Alarm beep is enabled when the status of the main input source changes 27 Bypass output when over load 27 DIS It is disabled to automatically switch to the Mains when the inverter is overloaded 27 ENA default It is enabled to automatically switch to the Mains when the inverter is overloaded 28 Max AC charger current 28 80A default Max AC charger c...

Page 28: ...V 29 2V 18 30V Adjustable Floating charge voltage 27 6V 27 6V 27 6V 18 30V Adjustable Undervoltage alarm voltage 22 0V 22 0V 22 0V 18 30V Adjustable Low voltage disconnection voltage 21 0V 21 0V 21 0V 18 30V Adjustable Discharge limit voltage 20 0V 20 0V 20 0V 18 30V Adjustable Over discharge delay time 5s 5s 5s 1 30s Adjustable Equalizing charge duration 120 minutes 120 minutes 0 600 minutes Adju...

Page 29: ...le 31 6V Adjustable 24 6V Adjustable 28 4V Adjustable 31 6V Adjustable 18 30V Adjustable Undervoltage alarm voltage 23 4V Adjustable 26 8V Adjustable 21 6V Adjustable 24 8V Adjustable 27 8V Adjustable 18 30V Adjustable Low voltage disconnection voltage 21 0V Adjustable 24 0V Adjustable 21 0V Adjustable 24 4V Adjustable 27 0V Adjustable 18 30V Adjustable Discharge limit voltage 19 6V 22 4V 20 4V 23...

Page 30: ...with two functions It allows direct communication with the optional host computer developed by our company through this port and enables monitoring of the equipment running status and setting of some parameters on the computer It also allows direct connection with the optional RS485 to Bluetooth communication module developed by our company through this port After the module is selected you can co...

Page 31: ...eaches the overvoltage disconnection point the PV and the mains will be automatically stopped to charge the battery to prevent the battery from being overcharged and damaged 6 Battery low voltage protection When the battery voltage reaches the low voltage disconnection point the battery discharging will be automatically stopped to prevent the battery from being over discharged and damaged 7 Load o...

Page 32: ...over current protection When the discharge output current of the battery is greater than the maximum value and lasts for 1 minute the AC input would switched to load 14 Battery input protection When the battery is reversely connected or the inverter is short circuited the battery input fuse in the inverter will blow out to prevent the battery from being damaged or causing a fire 15 Charge short pr...

Page 33: ...ltage software protection 09 PvVoltHigh No PV overvoltage protection 10 PvBuckOCSw No Buck overcurrent software protection 11 PvBuckOCHw No Buck overcurrent hardware protection 12 bLineLoss No Mains power down 13 OverloadBypass Yes Bypass overload protection 14 OverloadInverter Yes Inverter overload protection 15 AcOverCurrHw Yes Inverter overcurrent hardware protection 17 InvShort Yes Inverter sh...

Page 34: ...oltage Fan failure Check if the fan is not turning or blocked by foreign object Heat sink over temperature protection When the temperature of the device is cooled below the recovery temperature normal charge and discharge control is resumed Bypass overload protection inverter overload protection Reduce the use of power equipment Restart the unit to resume load output Inverter short circuit protect...

Page 35: ...f high temperature or burning discoloration and tighten the screws 5 Check for dirt nesting insects and corrosion and clean up as required 6 If the arrester has failed replace in time to prevent lightning damage to the unit or even other equipment of the user Warning Danger of electric shock When doing the above operations make sure that all power supplies of the all in one machine have been disco...

Page 36: ...e 47 0 3Hz 55 0 3Hz 50Hz 57 0 3Hz 65 0 3Hz 60Hz Overload shor t circuit protection Circuit breaker Efficiency 95 Conversion time bypass and inverter 10ms typical AC reverse protection Available Maximum bypass overload current 30A 40A Inverter mode Output voltage waveform Pure sine wave Rated output power VA 2000 2000 3000 3000 2000 3000 Rated output power W 2000 2000 3000 3000 2000 3000 Power fact...

Page 37: ... 2HP 1HP 2HP Rated battery input voltage 24V Minimum starting voltage 22V Battery voltage range Undervoltage alarm shutdown voltage overvoltage alarm overvoltage recovery settable on LCD screen Power saving mode Load 50W AC charging Battery type Lead acid or lithium battery Maximum charge current can be set 0 60A 0 80A 0 40A Charge current error 5Adc Charge voltage range 20 33Vdc Short circuit pro...

Page 38: ... current specifications AC charger PV charger Max charger current can be set 0 100A 0 120A 0 120A 0 140A 0 100A 0 100A Certified specifications Certification CE EN62109 1 EMC certification level EN61000 C2 Operating temperature range 15 C to 55 C Storage temperature range 25 C 60 C Humidity range 5 to 95 Conformal coating protection Noise 60dB Heat dissipation Forced air cooling variable speed of ...