SOMMER Maltman 110, Operation Manual

Page 1: ...machin e Version 1 0 KundeName Egon Sommer Maschinenbau GmbH Co KG KundeAdresse Pagen stecherstraße 146 KundeOrt D 49090 Osnabrück KundeTelefon 49 0 541 125085 KundeLand Deutsc hland KundeFax 49 0 541 129557 KundeEmail service sommer maschinenbau de KundeInternet www s ommer maschinenbau de Erstelldatum 30 08 2019 Dateiname Zusatz1 Zusatz2 Baujahr 2017 MaschineModell1 Mühle ...

Page 2: ...ernet www sommer maschinenbau de This operation manual is intended for the user owner of the machine and its staff It contains texts pictures and drawings that without the express permission of Egon Sommer Maschinenbau GmbH Co KG may not be reproduced disseminated or disclosed in any other Permission is granted for internal use to the user owner of the machine Copyright Egon Sommer Maschinenbau Gm...

Page 3: ...id 13 5 3 Protective cover 13 6 Transport Setting up Assembly of the Machine 14 6 1 Installation and assembly 14 6 1 1 Attaching the Machine 14 7 Initial start up 15 7 1 Connecting the power supply 15 7 1 1 Check for the correct direction of rotation 15 8 Operation 15 8 1 Basic checks before and after operations 15 8 2 Operating elements 15 8 3 Operating procedure Crushing cereals 16 8 3 1 Adjust ...

Page 4: ...oncerning accident prevention and environmental protection Ensure that the manual is always available at the usage site of the machine and in a legible condition In addition to the manual and the binding regulations for accident prevention applicable in the country and site of implementation the recognised industry specific rules for safety and professional work must be complied with 1 4 Obligatio...

Page 5: ... within the performance limits stated in chapter 3 Technical data Uses other and beyond this shall be deemed improper and unintended Egon Sommer Maschinenbau GmbH Co KG will not be held liable for any damage caused by unintended use Intended use also includes Observing all information and directives in the manual and all accompanying documents Observing the mandatory service and maintenance interv...

Page 6: ...s situation which can cause severe or even fatal injury CAUTION CAUTION identifies a potentially dangerous situation which could to minor injury NOTE NOTICE identifies a potentially dangerous situation that can harm property and the environmental This signal word is also used for application instructions and other useful information 2 2 Warning labels on the machine Fig 2 1 Warning labels on the m...

Page 7: ...fault to the responsible department person when safety relevant modifications are made to the machine line or the operating behaviour of the machine changes Stop the machine immediately and report the fault to the appropriate office person if safety relevant modifications have been made or the operating behaviour of the machine changes The applicable worker s compensation association BG rules for ...

Page 8: ...e fires Make sure the V belts are tensioned correctly Comply with maintenance intervals First check of V belt tension after 10 20 hours of operation then extend the interval gradually to 3 6 months WARNING Risk of injury due to trapping or pulling in Do not wear loose fitting clothing Do not wear ties necklaces shawls scarves or similar Tie back long hair e g use a hair net WARNING Risk of crushin...

Page 9: ...SAFETY INSTRUCTIONS Page 9 WARNING Risk of injury though noise Use the mandatory hearing protection ...

Page 10: ...g filling Filling of materials for rolling goods from sacks into the grain crusher may cause back injuries due to incorrect lifting techniques due to lifting heavy loads Pay attention to correct lifting techniques when lifting heavy loads NOTE Pollution Dispose of replaced parts consumables and auxiliary materials in a safe and environmentally friendly manner NOTE Possible damage due to rain and m...

Page 11: ...terial to be crushed approx 300 400 approx 150 200 Motor output kW 1 1 1 5 Electrical connection 230V single phase or 400 V 3 phase 230V single phase or 400 V 3 phase Weight kg 62 77 Dimensions cm W x H x D 58 x 40 x 33 58 x 40 x 33 Degree of protection IP 54 IP 54 Emission sound pressure level at idle speed dB A 70 2 70 2 Permissible materials for processing Grain such as malt oats barley etc See...

Page 12: ...n switch ammeter with load and overload indicator and plug 2 Drive motor Drives the machine 3 Hopper Receives the material to be crushed and feeds it to the pinch rollers 4 Feed control Sets the feed gap in the hopper 5 Outlet angle bracket frame Holds the catchment sacks Outlet for crushed grain 6 Type plate Shows the machine data 7 Foreign body ejector Removes foreign bodies from the pinch rolle...

Page 13: ...ve grid Protective grilles are located In the hopper as reach in protection above the feed to the pinch rollers Above the discharge side to prevent reaching into the pinch rollers from underneath The protective grilles are removable with tools to facilitate cleaning and maintenance The protective grilles must be bolted on for operation with the machine 5 3 Protective cover Protective covers are lo...

Page 14: ... Requirements NOTE Installation of the wall hanger bracket The wall must be able to accommodate the weight of the machine permanently see section 3 Technical data The wall hanger bracket is mounted or there is a gantry stand optional The machine is switched off The machine is not connected to the power supply Steps 1 Attach the machine via its rear bracket to the wall hanger bracket or the head pl...

Page 15: ...e is operated in manual mode 8 1 Basic checks before and after operations Familiarise yourself with your workplace before starting work You must check the machine for signs of visible defects at least once a day visual check The intervals for inspection and maintenance work as found in section 9 Maintenance and care must be observed Before switching on the machine and during operation monitor the ...

Page 16: ... feeder 2 Attach a catchment sack at the machine discharge or a catchment container below machine 3 Switch on the machine at the main switch Allow the pinch rollers to accelerate to final speed 4 Open the feed gate Grain runs onto the pinch rollers and is crushed NOTE machine overload Red zone on ammeter The red zone indicates a motor overload Avoid permanent overload of the motor It is not a prob...

Page 17: ...ack of the machine and turn the adjusting lever 8 3 3 Reduce the crushing gap NOTE Damage caused by accumulations of milling material Clogging of the outlet e g due to backlogs can result in damage to the machine Replace catchment sacks or catchment containers regularly with empty ones Verify that The rolled material can drop freely downwards out of the machine The rolled material does not accumul...

Page 18: ...ical equipment Replace damaged switches cables immediately Every six months as needed V belt Check the tension retension Initally after 10 20 h Every 3 6 months Check for damage wear Every 3 6 months Pinch rollers Remove foreign bodies from the pinch rollers As required Hopper run in grille magnets Remove foreign bodies e g straw Remove metal objects from the magnets As required Depends greatly on...

Page 19: ...or side pulley 3 Fit the V belt guard 9 2 2 Replace the V belt NOTE Always replace the complete V belt set If one V belt needs to be changed always replace the complete V belt set Requirements The machine is switched off The machine is disconnected from power supply mains plug is unplugged Steps 1 Remove the V belt guard 2 Tighten the tensioning screw between motor plate and machine housing V belt...

Page 20: ... foreign bodies from intake protective grilles or rollers Poor motor performance Running on 2 phases Call in an electrician Rollers not running in sync Contact the manufacturer Rollers worn Contact the manufacturer machine only partially crushing the material Worn partition panels Fit new partition panels see Fig 10 1 Partition panels on the face sides of the pinch rollers Foreign body ejector is ...

Page 21: ...TION Page 21 Fig 10 1 Partition panels on the face sides of the pinch rollers NOTE Make sure the partition panels are correctly fitted The partition panels must be close to the rollers but must not touch them ...

Page 22: ...standards EN 349 1993 A1 2008 were applied Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2015 EN ISO 13850 2015 Safety of...