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S O N I C - E Q U I P M E N T. C O M    

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Maintenance and lubrication

•  When not in use, store the jack in a dry location 

with saddle in lowest position.

•  Periodically check the piston rod for signs of 

rust or corrosion. Clean exposed areas with a 
clean oiled cloth. 

Warning:

 

Never use sandpaper or abrasive 

material on these surfaces.

•  A coating of light lubricating oil to pivot points, 

axles and hinges will help to prevent rust and 
assure that castors, foot pedal and pump 
assemblies move freely. Periodically lubricate 
the pivot points, axles and hinges with a light 
lubricating oil as needed.

•  With jack in its lowest position, remove the air 

vent screw (19) to check the hydraulic oil level. 
If it is not adequate, add high quality hydraulic 
jack oil as necessary. Insert and tighten the air 
vent screw. Then purge away air from hydraulic 
system.

Warning:

 

Do not use brake fluid or any other 

improper fluid and avoid mixing different types 
of oil when adding hydraulic oil. 

•  To ensure best performance and longer 

equipment life, replace the complete hydraulic 
oil at least once a year. With jack in its lowest 
position, remove the air vent screw, lay the 
jack on its side and drain the oil into a suitable 
container.

Note:

 Ensure that no dirt gets into the system. 

•  Set the jack in its level upright position, fill with 

approved hydraulic jack oil. Then replace the air 
vent screw and purge away air from hydraulic 
system.

Note:

 Dispose of hydraulic oil in accordance 

with local regulations.

•  When equipment efficiency drops, purge away 

air from hydraulic system.

•  It is recommended that an annual inspection 

be done by qualified technicians.

Troubleshooting guide

Trouble

Cause

Solution

Unit fails to extend or 
extends partially.

Low fluid level

Refer to maintenance section and fill to correct fluid level.

Incomplete or spongy 
cylinder response when 
foot pedal is pumped.

1. Low fluid level

1. Fill to correct fluid level.

2. Air in system

2. Refer to operation section and purge the hydraulic circuit.

3. Pressure is low

3. Pressure regulating again.

Unit fails to extend when 
foot pedal is pumped.

1. Release handle  
   malfunction

1. Pump foot pedal with release handle open.

2.Contamination

2. Disassemble and clean unit.

Cylinder doesn’t retract 
or retract slowly when 
release pedal is activated.

1. Release handle  
    malfunction or cylinder  
    is binding

1. Disassemble unit, replace defective parts.

2. Contamination

2. Disassemble and clean unit.

Summary of Contents for 4800708

Page 1: ...S O N I C EQ U I P M E N T C O M ART NO 4800708 Instructions 0 5T Transmission jack ...

Page 2: ...not modify the jack in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment There are specific applications for which the jack was designed Always check for damaged or worn out parts before using the jack Broken parts will affect the equip ment s operation Replace or repair damaged or worn parts immediately When jack is not in use store...

Page 3: ... Visually inspect all components for shipping damage If any shipping damage is found notify carrier at once Shipping damage is not covered by warranty The carrier is responsible for all repair or replacement costs resulting from damage in shipment 1 Foot pedal assembly instruction Tools will be used Circlip pliers not included Hexagon socket wrench not included 1 Remove the circlip upper and pin u...

Page 4: ... M 3 Turn the two screws counterclockwise to remove them from the bottom base with the hexagon socket wrench 4 Take the plate out from the base then releasing the foot pedal 5 Put up the whole machine Fig 5 Fig 4 1 Fig 4 2 Plate Fig 3 ...

Page 5: ...25mmL bolts with four 12mm washers and four 12mm spring washers supplied 4 Fix the four casters to the ends of the leg stands using the M12 domed nuts with 12mm washers 12mm spring washers supplied 5 Ensure all bolts and nuts are fully tightened 6 Slide the saddle over the top of the main piston Fig 6 Casters Leg stands Saddle Piston ...

Page 6: ...on overloading can lead to personal injury or damage to the jack Before using the transmission jack have a visual inspection to make sure there are no oil leaks or damage etc Roll the transmission jack into position Pump the foot pedal until saddle reaches desired height Carefully centre the load on the saddle ensure the centre of gravity of the load is centred on the saddle and the setup is stabl...

Page 7: ...n remove the air vent screw lay the jack on its side and drain the oil into a suitable container Note Ensure that no dirt gets into the system Set the jack in its level upright position fill with approved hydraulic jack oil Then replace the air vent screw and purge away air from hydraulic system Note Dispose of hydraulic oil in accordance with local regulations When equipment efficiency drops purg...

Page 8: ...omponents Do not use it for any other purpose it is not designed to perform f Do not use this transmission jack as a vehicle lifting device or as a vehicle support g Vehicle must be properly and adequately supported before starting repairs h Do not use this jack to lift or support assem blies such as a differential with axle or a transmission with bell housing which will be bulky and difficult to ...

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