Sonic roundup VCT-1000, Owner'S Manual

Page 1: ...0926 Rev B 04 12 Sonic Vertical Contact Toaster With Mechanical Driven Butter Wheel Model VCT 1000 Owner s Manual Manufacturing Numbers 9210718 9210725 9210726 C T I S L US E D A S D L I S T E CM O I N NIT A T ...

Page 2: ... the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are NOT covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation...

Page 3: ...act the factory at 1 877 392 7854 if you have trouble locating your nearest Authorized Service Agency Service Technical Assistance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is on the sp...

Page 4: ...chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep tacle with separate electrical lines ...

Page 5: ...726 208 240 2600 3455 12 5 14 4 60 VCT 1000CF 9210725 120 1800 15 60 Model Mfg No Description Configuration VCT 1000CV 9210718 9210726 NEMA 6 20P 20 Amp 250 VAC Non Locking Assembly Only VCT 1000CF 9210725 NEMA 5 15P 15 Amp 120 VAC Non Locking Assembly Only TYPE OF POWER CORD C COMMERCIAL TYPE OF PLUG V NEMA 6 20P F NEMA 5 15P VCT 1000XX Dimensions 20 5 16 515 87 mm 15 1 4 387 35 mm 9 3 4 247 65 m...

Page 6: ...s Do NOT allow cord to hang over edge of table or counter Connect the unit to the power supply Refer to the specification plate for the proper voltage NOTE Check the Release Sheet to make sure it is not caught in the conveyor Additional Release Sheets can be obtained through your Authorized Service Agency by ordering P N 7000249 3 Pack or P N 7000250 10 Pack Caution Failure to use Release Sheets m...

Page 7: ... Assembly connected over the bottom rear support rod Rear Conveyor Cover Assembly Release Sheet Bun Chute Platen Rear Conveyor Belt Chain Front Conveyor Belt Chain Front Conveyor Cover Assembly Spring Tensioner Assembly Figure 1 VCT 1000 Toaster With Mechanical Driven Butter Wheel Butter Wheel Pan Bun Feeder Yellow Support Rod Yellow Support Rod Installation continued ...

Page 8: ...he rotating Butter Wheel with the cut face down and drop buns into the Bun Feeder Figure 2 Cut sides of heel and crown must face each other and slide against the Release Sheet NOTE After initial run of 4 6 buns adjust controls according to the desired finished product 5 Toasted product will drop into the Bun Landing Area Figure 2 6 Test at least 4 buns before putting toaster into ser vice Turn Tem...

Page 9: ... the Release Sheet Failure to use prop erly cleaned Release Sheets may result in damage to the unit and loss of warranty coverage 7 Open the front Conveyor Cover and firmly wipe the Conveyor Belt Chain Figure 1 from left to right and top to bottom with a clean towel damp ened with Multipurpose Detergent Solution immediately followed by a second clean towel dampened with sanitizer solution 8 Close ...

Page 10: ... Chains 1 Turn the unit off unplug the power cord and allow the unit to cool 2 Remove the Bun Feeder Butter Wheel Pan and Heat Shield Figure 1 and set the Bun Thickness Compression Knobs to 6 6 3 Facing the toaster locate the approximate center point of the Conveyor Chain 4 Pull the Conveyor Chain away from the edge of the toaster Figure 5 5 Stand a U S Dime on end between the frame and the chain ...

Page 11: ...hain by squeezing any two links together and unhooking both ends of one link Figure 6 Needle nose pliers may be used 2 Carefully remove the Conveyor Belt Chain by lift ing it up and away from the Upper Support Rod 3 Place the replacement Conveyor Belt Chain on the top sprockets with hook ends down Check for correct positioning Figure 6 NOTE The ends of the hooks must point down Figure 6 4 Wrap the...

Page 12: ...ur maintenance person or Authorized Service Agency for service Inoperative Platen Inoperable Thermostat Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed or is installed improperly Install Heat Shield Figure 1 Conveyor Safety Interlock switch not activated by the heat shield Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on th...

Page 13: ... Knobs correctly Wiring problem Contact your maintenance person or Authorized Service Agency for service Inoperable Thermostat Conveyor Drive Motor inoper able or incorrect conveyor motor or sprocket installed Product is getting stuck or Conveyor Belt Chains stop when product is toasting Bun Thickness Compression Knobs Set improperly Measure bun thickness and set Bun Thickness Compression Knobs co...

Page 14: ... BLK GND GRN TERMINAL POWER BLOCK CORD WHT BLK WHT INTERLOCK SWITCH BLK WHT WHT BLK 60 Hz 50 Hz HI LIMIT THERMOSTAT INDICATOR LIGHT 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL 16 GA TFE 200 C PLATEN HEATER UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C THERMOSTAT MOTOR 50 Hz 16 GA AWM 105 C 14 GA TFE 200 C ...

Page 15: ... A J Antunes Co Replacement Parts Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Drive Motor Assy Power Switch Fan Blade Hi Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Parts Identification Hi Limit Control Removable Cap ...

Page 16: ...ement parts continued 3 3 64 38 76 93 86 82 63 60 98 48 110 53 32 123 34 33 66 35 T H I C K N E S S T H I C K N E S S 1 1 2 1 2 7 m m 5 8 2 1 5 9 m m 1 1 1 6 3 1 7 5 m m 3 4 4 1 9 1 m m 1 3 1 6 5 2 0 6 m m 7 8 6 2 2 2 m m 106 105 8 10 83 122 119 120 118 117 111 116 115 114 116 112 ...

Page 17: ...onic Vertical Contact toaster A J Antunes Co Replacement parts continued 21 70 87 17 19 70 20 90 89 91 72 12 12 62 17 70 72 18 19 17 23 17 70 16 80 75 70 56 74 42 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 109 108 83 54 ...

Page 18: ...ter 18 P N 1010926 Rev B 04 12 Sonic A J Antunes Co Replacement parts continued 9 41 6 7 40 76 85 4 44 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 95 94 67 67 65 96 85 76 83 6 62 65 65 2 9 31 95 65 30 94 40 45 5 5 5 6 ...

Page 19: ... 56 4060355 Terminal Block 1 58 4000170 Fan Blade Motor 1 60 040K251 Strain Relief Kit Incl 63 1 61 05P2199 Spacer 4 62 0500464 Retainer Bearing 2 63 040P138 Locknut 1 2 1 64 0011528 Heat Shield Assy 1 65 325P163 Setscrew 1 4 28 x 5 16 8 66 100P864 Label Caution Hot 1 67 310P109 Screw Hex 10 32 x 3 8 2 68 304P105 Nut 4 40 KEPS 4 69 406P107 Cable Tie 1 70 308P143 Nut 8 32 KEPS 6 71 310P103 Screw He...

Page 20: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination prob lems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service ag...