Sonnax Industries, Inc. Ford 4R44E ZIP KIT Installation & Testing Booklet Download

Page: 8 / 8

4R44E-5R55E ziP KiT

installation & Testing Booklet

01-26-12 4R44E-5R55E-ZIP-Booklet

Page 8

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

TIME TESTED • INDUSTRY TRUSTED

Valve Body descriptions

I.D No.

Description

101

Forward Engagement
Control Valve

102

Boost Valve Assembly
& Pressure Regulator Valve

103

EPC Boost Valve
& Forward Modulator Valve

104

Manual Valve

105

Reverse Modulation Valves

106

2-3 or 3-4 Shift Valve

107

1-2 or 2-3 Shift Valve

108

Solenoid Regulator Valve

109

Coast Clutch Valve
& Converter Regulator Valve

110

Converter Clutch
Modulator Valve

111

Cooler Limit Valve, Bypass Valve
& Thermostat Bypass Valve

112

3-4 or 1-2 & 4-5 Shift Valve

113

Throttle Downshift Control Valve

114

Manual Low Valve

115

Kick Downshift Control Valve

OE Valve Body Exploded View

101

102

106

105

104

103

107

108

109

110

111

115

114

113

112

Summary of Contents for Ford 4R44E ZIP KIT

Page 1: ...re Air dry then drip a small amount of Loctite 609 or 3M 04732 sealant into the L pin opening This must have a cure time to hold properly Epoxy is not suggested as it is permanent Loctite can be heated to allow removal To remove plugs once sealed heat the area until the sealant melts then air dry Flat stone the valve body surface and clean well to remove surface imprints 4 Replace OE End Plugs a M...

Page 2: ...eter and uses two large O rings 5 Replace OE Checkballs EPC Limit Valve Lube Orifice Plug Replace the four OE checkballs with the new Torlon balls included ensuring prop er location Replace the OE lube orifice Replace the OE EPC relief valve with the Sonnax domed relief reusing the OE spring The TCC relief and the EPC relief springs are interchangeable Two replacement L pins are included in case o...

Page 3: ...he vehicle has line rise as reverse will not engage until line is 120 psi Delayed Reverse Forward The separator plate must be aligned with pins If not the bolt threads will separate the case from the plate causing a line pressure leak Servo Covers Blown Out of Case Inspect for causes of high line psi such as pressure regulator bore or boost sleeve wear or line booster valve stuck inboard Servo Rub...

Page 4: ...sure No Lockup Control If TCC modulator valve sticks EPC will only obtain about 65 psi Flare on 2 3 Shift 4R 3 4 on 5 Speed The servo pin bore is worn on the intermediate servo or the spring on the piston is too strong No 3rd or 4th The 2 3 shift valve spring is missing or installed wrong Also the 1 2 shift valve should stroke during wet air test WAT at the rectangular circuit five openings in fro...

Page 5: ... FRS FRS FS FR FRS RP Figure 8 A Applied H Holding OR Overrunning Applied TCS on Ineffective TCS on FRS Front Sun Gear FS Forward Sun Gear RP Reverse Planet Assembly FR Forward Ring Gear Apply Component Chart Key Solenoid Apply Chart Transmission Range Selector Lever Position Powertrain Control Module PCM Gear Commanded Shift Solenoids SSA SSB SSC SSD CCS 4R44E 4R55E 5R55E Park Neutral Park Neutra...

Page 6: ... 3 3 4 Shift 275 030 1 052 13 Plain 107 1 2 2 3 Shift 284 033 730 7 Lt Purple 108 Solenoid Regulator 218 030 830 8 5 Yellow 109 TCC Regulator Inner 187 028 720 12 White 27 13 10 1 20 28 23 16 8 4 5 9 17 19 21 11 7 6 14 22 12 24 26 25 15 18 2 3 Shift Solenoid B SSB 22 48 ohms EPC Solenoid 3 1 5 7 ohms Coast Clutch Solenoid CCS SSD 22 48 ohms TCC Solenoid 8 9 16 ohms Shift Solenoid C SSC 22 48 ohms ...

Page 7: ...onverter fill High Low line pressure Low cooler flow at idle Overheated converters Replace with Sonnax Part No 37947 05K TCC Modulator Valve No TCC apply Code 1741 Low cooler flow Poor converter fill delayed engagements Engine stall on forward engagement Replace with Sonnax Part No 37947 07K Boost Valve Assembly Soft shifts Delayed reverse Low line pressure Poor modulator control Replace with Sonn...

Page 8: ...e 103 EPC Boost Valve Forward Modulator Valve 104 Manual Valve 105 Reverse Modulation Valves 106 2 3 or 3 4 Shift Valve 107 1 2 or 2 3 Shift Valve 108 Solenoid Regulator Valve 109 Coast Clutch Valve Converter Regulator Valve 110 Converter Clutch Modulator Valve 111 Cooler Limit Valve Bypass Valve Thermostat Bypass Valve 112 3 4 or 1 2 4 5 Shift Valve 113 Throttle Downshift Control Valve 114 Manual...

Search results

Summary of Contents for Ford 4R44E ZIP KIT

Reviews:

Related manuals for Ford 4R44E ZIP KIT

Brands by name

Popular brands

Sonnax Industries, Inc. Ford 4R44E ZIP KIT, Installation & Testing Booklet

Search results

Summary of Contents for Ford 4R44E ZIP KIT

Reviews:

Related manuals for Ford 4R44E ZIP KIT

Brands by name

Popular brands