Sono Swiss SW150MOD, Operating Instructions Manual

Page 1: ... Sonoswiss AG BA_Modulrange_SW60 150 240_Sonoswiss_E_08 2012 Operating Instructions Modular Cleaning System SW60 150 240 MOD english ...

Page 2: ...ning Tank SW60 150 240 MOD 11 4 10 Description of Ultrasonic Cleaning and Rinsing Tank 12 4 11 Description of Hot Air Dryer optional 13 4 12 Description of loading basket optional accessory 14 4 13 Operating panel Ultrasonic Cleaner 15 4 14 Operating panel Rinsing Unit 16 4 15 Operating panel Hot Air Dryer 16 5 Ultrasonic cleaning process 17 5 1 Cleaning process SW60 150 240 Cleaner 18 5 2 Rinsing...

Page 3: ...e present manual The operator is responsible for the correct instruction of the operating staff 2 1 Instructions for the use of the present manual Warning symbols used in this manual This symbol warns of the risk of injury caused by electricity This symbol warns of the risk of injury caused by explosion and or deflagration This symbol warns of the risk of injury caused by hot surfaces and liquids ...

Page 4: ...k surface housing and operating elements dry For purposes of filling maintenance and care of the unit in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug The unit must be opened by authorised specialised personnel only The unit must be operated with aqueous cleaning liquids only Risk of fire and explosion Do not treat any flammable liqui...

Page 5: ...s Basically the cleaning result depends on four factors Ultrasonic energy is probably the most important mechanical factor in the cleaning process This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned The present Sonoswiss unit is fitted with the innovative sweep function device electronic oscillation of the sound field sweep function prevents the formatio...

Page 6: ...of sound field maxima guarantees a more homogeneous sound field distribution in the bath activatable boost mode for an increase of the ultrasonic power for persistent contamination activatable degas mode for the efficient degassing of the cleaning liquid and for special laboratory cleaning tasks heating with temperature control 30 C 80 C automatic safety switch off after 12 h operation to prevent ...

Page 7: ... for business purposes with regard to electromagnetic interference In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures For this please contact your supplier or the manufacturer of the unit 4 4 Delivered equipment Ultrasonic cleaning unit Rinsing tank with heating optional Hot Air Dryer optional Operating Instructions ...

Page 8: ...z 28 48 28 48 28 48 Power consumption total W 12 300 12 300 12 300 Ultrasonic power effective W 800 bottom sound 1 200 bottom and one side sound 1 000 bottom sound 1 500 bottom and one side sound 2 000 bottom sound 3 000 bottom and one side sound Ultrasonic peak power max W 3 200 bottom sound 4 800 bottom and one side sound 4 000 bottom sound 6 000 bottom and one side sound 8 000 bottom sound 12 0...

Page 9: ...0 100 200_Sonoswiss_E_06 2012 8 4 7 Description of Ultrasonic Cleaning System Image 4 7 1 Frontview of Cleaning Line here SW60MOD Ultrasonic cleaning unit SW 60 Cleaner B Rinsing unit SW 60 Rinser H optional Dryer SW 60 optional Oscillation optional A B C D A B C D ...

Page 10: ...ge_SW60 100 200_Sonoswiss_E_06 2012 9 4 8 Description of Ultrasonic Cleaning Unit SW60 150 240 MOD Image 4 8 1 Frontview Ultrasonic Cleaner here SW60MOD A Operating panel to control all unit functions Descriptions see Section 4 13 B Height adjustable feet A B ...

Page 11: ...V4A The transducers are mounted underneath the tank bottom or as an option additionally at one side The tank bottom is inclined towards the drain B Basket holder optional for holding the basket at position of cleaning or draining C Overflow basin to collect skimmed oil etc from the surface connection of optional peripheric equipment possible e g filtration system oil separator the upper edge of th...

Page 12: ...e_SW60 100 200_Sonoswiss_E_06 2012 11 4 10 Description Ultrasonic Cleaning and Rinsing Tank SW 60 optional Fig 4 10 1 View Rinsing tank SW 60 Rinsing tank made of cavitation proof stainless steel V4A Mesh optional Overflow basin Heating element A B C D A B C D ...

Page 13: ...lrange_SW60 100 200_Sonoswiss_E_06 2012 12 4 11 Description Hot Air Dryer optional Fig 4 11 1 View Hot Air Dryer SW 60 Abb 4 11 2 View Hot Air Dryer SW 60 Hot Air Dryer Stainless steel V2A Lamella for Hot Air feeding Fan motor for air intake A B C A B C B ...

Page 14: ...t optional accessory The especially designed basket can be hold in 2 positions The basket will be hanged into the two hooks see fig 4 12 1 Fig 4 12 1 Loading basket in position for cleaning The loading basket will be hanged into the 2 hooks Fig 4 12 2 Loading basket in draining position Position for cleaning Draining position A A ...

Page 15: ...switching on the heating and selecting the temperature Temperature range from 30 C to 80 C LED heat flashes yellow when heater is being activated by the turning knob temperature Switch on off for switching the unit on or off At position on a blue LED is flashing LED level Level sensor for cleaning media Switches the unit off when level of cleaning media is below the miminum level LED flashes red T...

Page 16: ...witching on the heating and selecting the temperature Temperature range from 30 C to 80 C LED heat flashes yellow when heater is being activated by the turning knob temperature Switch on off for switching the unit on or off At position on a blue LED is flashing LED level Level sensor for rinsing media Switches the unit off when level of rinsing media is below the miminum level LED flashes red A B ...

Page 17: ...perature to adjust the heating temperature in a range of 30 C 130 C LED heat flashes yellow when heater is being activated by the turning knob temperature Switch on off for switching the unit on or off At position on a blue LED is flashing LED flaw flashes red and unit shuts off automatically when there is an electrical or mechanical fault A B C D D B C A ...

Page 18: ...g close to an ultrasonic unit which is operated without cover Sensitive surfaces may be adversely affected by ultrasound during prolonged periods of ultrasonic treatment in particular at lower ultrasonic frequencies Ensure that sensitive surfaces are exposed to ultrasonic activity for a suitable period only If in doubt check the cleaning progress regularly and observe the state of the surface mate...

Page 19: ...the cleaning result depends on four factors Mechanical energy Ultrasonic energy is probably the most important mechanical factor in the cleaning process This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned The present Sonoswiss units are equipped with the innovative sweep technology electronic oscillation of the sound field sweep function prevents the for...

Page 20: ... and their mass and on the temperature of the airflow The moist warm air will be dissipated from the dryer tank so that dry air will re flow into the dryer tank 5 4 Placement of the items to be cleaned Caution Ultrasonic units are intended for the treatment of liquids and items immersed therein Do not treat living beings or plants in an ultrasonic unit unless there is a substantial reason to do so...

Page 21: ...dues of chemicals or particles To achieve optimum cleaning results it is important to dry the parts thoroughly By setting the required drying temperature 30 C 130 C the motor is activated By inserting the parts into the drying tank the drying phase is started Depending on the application the drying is completed after 5 min to 10 min CAUTION In continuous operation the ultrasound can heat up the me...

Page 22: ...n any ignition source at any time Do not fill potentially explosive substances and flammable solvents marked in compliance with the EEC directives by symbols and safety warnings R 1 to R 9 or E F F O or R 10 R 11 or R 12 for flammable substances into the stainless steel tank for ultrasonic treatment Exception In compliance with the general regulations on the protection of labour certain limited vo...

Page 23: ...o the unit do not use cleaning solutions containing more than 0 5 mass alkali KOH and or NaOH in an ultrasonic cleaning tank Potassium hydroxide solution will cause stress cracks in the ultrasonic tank The above limitations for the use of chemicals in an ultrasonic bath also apply for the aforementioned chemicals when these are brought into an aqueous particularly distilled water bath through entr...

Page 24: ...tank which is not due to vaporization Inform your supplier or the manufacturer of the unit on the leak and the cleaning medium used Return the unit to the manufacturer or to your supplier for inspection and repair Check the ultrasonic tank regularly for residues in particular on the tank floor Remove any residues Regularly check the ventilation slots on the side of the unit for dirt particles If n...

Page 25: ... as often and as thoroughly as possible replace the cleaning bath Use suitable cleaning chemicals with particular caution concerning the kind of removed contamination see instructions Section 6 2 Note on Risk of damage to the ultrasonic tank and information thereon Abrasive particles from removed contaminations e g polishing pastes must be drained and removed from the cleaning tank as frequently a...

Page 26: ...0_Sonoswiss_E_06 2012 25 8 Putting out of action and waste disposal The unit can be taken to metal and electronics recycling stations or returned to the manufacturer 9 Manufacturer s contact address Sonoswiss AG Sonnenstrasse 417 CH 8262 Ramsen Telefon 41 0 52 742 80 10 eMail info sonoswiss ch ...